Winch for constructional engineering

By designing electromagnetic brakes and speed test probes in construction projects, combined with the control of the distribution control box, the stall emergency stop function is realized, solving the safety hazards caused by stalling of traditional winches, ensuring safety and reducing maintenance costs.

CN222647521UActive Publication Date: 2025-03-21ZAOZHUANG XUJUN BUILDING DECORATION ENG CO LTD
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Patent Information

Application Number
CN202420894666.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-21
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the lifting process, traditional winches are prone to stall due to load changes and environmental factors, which poses safety hazards. The existing improvement measures are not ideal, the structure is complex, and the maintenance cost is high.

Method used

A winch for construction projects is designed, adopting a structure including support plates, rubber pads, winch devices, distribution control boxes and gear boxes. An electromagnetic brake and speed measuring probe are introduced into the winch device. The stall emergency stop function is realized through the control of the distribution control box.

Benefits of technology

Through the stall emergency stop function, the reel can be stopped quickly when an unexpected situation occurs, ensuring the safety of staff and the environment, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The winch comprises a supporting plate, rubber mats, a winch device, a power distribution control box and a gearbox, the two rubber mats are connected to the two sides of the supporting plate through glue respectively, the winch device is welded to the rear portion of the top of the supporting plate, and the power distribution control box is welded to the right side of the front end of the top of the supporting plate. According to the winch, the structure of an existing winch is improved, so that the winch has a stalling sudden stop function, it is guaranteed that the winding wheel can be rapidly stopped when stalling occurs in an unexpected situation, and safety of workers and the environment is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a winch for construction engineering. Background Art

[0002] Traditional winches are prone to stalling during the lifting process due to load changes, environmental factors, etc. Although some existing winches have improved stability by adding stabilizing devices or improving control systems, the effect is not ideal, and the structure is complex and the maintenance cost is high.

[0003] Therefore, the present invention aims to design a new type of winch to solve the above problems through innovative improvements in structure. Utility Model Content

[0004] The purpose of the utility model is to provide a winch for construction engineering to solve the above technical problems.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A winch for construction engineering includes a support plate, a rubber pad, a winch device, a power distribution control box, and a gear box. Two rubber pads are glued to both sides of the support plate, the winch device is welded to the rear of the top of the support plate, the power distribution control box is welded to the right side of the front end of the top of the support plate, and the gear box is welded to the left side of the top of the support plate.

[0007] Based on the above technical solution, the winch device includes side panels, electromagnetic brakes, a reel, a speed measuring probe, a driven wheel, a center wheel, a center wheel shaft, a gear box housing, a motor base, a DC motor, and a driving wheel. The shaft between the two side panels is connected with a reel, the electromagnetic brake is welded on the upper inner side of the right side panel, the speed measuring probe is welded on the top of the right side panel, the driven wheel is welded on the left side of the reel shaft, the center wheel is connected to the center of the inner side of the gear box housing through the center wheel shaft, a DC motor is welded on the top of the motor base, and the driving wheel is welded to the front end of the DC motor. The driven wheel and the driving wheel are meshed with the center wheel, and the electromagnetic brake is electrically connected to the speed measuring probe and the power distribution control box.

[0008] Based on the above technical solution, the interior of the power distribution control box includes a fixed clamp, screw holes, a film capacitor, a circuit board, a control processor, and an IGBT driver circuit board. Four screw holes are equidistantly provided at the four corners of the fixed clamp, the film capacitor is welded on the left side of the front of the fixed clamp, the circuit board is bolted on the right side of the front of the fixed clamp, the control processor is welded on the upper left corner of the front of the circuit board, and the IGBT driver circuit board is welded on the right side of the front of the circuit board.

[0009] Compared with the prior art, the utility model has the following advantages: the utility model improves the structure of the existing winch, so that it has a stall emergency stop function, ensuring that the winch can stop quickly when an accidental stall occurs, thereby ensuring the safety of the staff and the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the appearance structure of the utility model.

[0011] Figure 2 It is a schematic diagram of the structure of the hoisting device of the utility model.

[0012] Figure 3 This is a schematic diagram of the internal structure of the power distribution control box of the utility model.

[0013] In the figure: 1. Support plate, 2. Rubber pad, 3. Winch, 4. Power distribution control box, 5. Gear box, 6. Side plate, 7. Electromagnetic brake, 8. Reel, 9. Speed ​​measuring probe, 10. Driven wheel, 11. Center wheel, 12. Center wheel shaft, 13. Gear box housing, 14. Motor base, 15. DC motor, 16. Driving wheel, 17. Fixing splint, 18. Screw hole, 19. Film capacitor, 20. Circuit board, 21. Control processor, 22. IGBT drive circuit board. DETAILED DESCRIPTION

[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0015] like Figure 1-3 As shown, a winch for construction engineering includes a support plate 1, a rubber pad 2, a winch device 3, a power distribution control box 4, and a gear box 5. Two rubber pads 2 are glued to both sides of the support plate 1, the winch device 3 is welded to the rear of the top of the support plate 1, the power distribution control box 4 is welded to the right side of the front end of the top of the support plate 1, and the gear box 5 is welded to the left side of the top of the support plate 1.

[0016] The hoisting device 3 includes a side plate 6, an electromagnetic brake 7, a reel 8, a speed measuring probe 9, a driven wheel 10, a center wheel 11, a center wheel shaft 12, a gear box housing 13, a motor base 14, a DC motor 15, and a driving wheel 16. The reel 8 is axially connected between the two side plates 6. The electromagnetic brake 7 is welded on the upper inner side of the right side plate 6. The speed measuring probe 9 is welded on the top of the right side plate 6. The driven wheel 10 is welded on the left side of the reel 8 axle. The center wheel 11 is axially connected to the center of the inner side of the gear box housing 13 through the center wheel shaft 12. The DC motor 15 is welded on the top of the motor base 14. The driving wheel 16 is welded on the front end of the DC motor 15. The driven wheel 10 and the driving wheel 16 are meshed with the center wheel 11. The electromagnetic brake 7 is electrically connected to the speed measuring probe 9 and the power distribution control box 4.

[0017] The power distribution control box 4 includes a fixing plate 17, screw holes 18, a film capacitor 19, a circuit board 20, a control processor 21, and an IGBT driving circuit board 22. Four screw holes 18 are equidistantly provided at the four corners of the fixing plate 17. The film capacitor 19 is welded to the left front side of the fixing plate 17. The circuit board 20 is bolted to the right front side of the fixing plate 17. The control processor 21 is welded to the upper left corner of the front side of the circuit board 20. The IGBT driving circuit board 22 is welded to the right front side of the circuit board 20.

[0018] The working principle of the utility model is as follows: after the hoisting device is turned on, the speed measuring probe monitors the speed of the reel. When the reel stalls, the speed measuring probe sends a signal back to the power distribution control box, and the power distribution control box quickly starts the electromagnetic brake to forcibly lock the reel axle and stop the reel from rotating, thereby ensuring the safety of lifting.

[0019] The above is a preferred embodiment of the present invention. For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.

Claims

1. A winch for construction engineering, comprising a support plate (1), a rubber pad (2), a winch device (3), a power distribution control box (4), and a gear box (5), characterized in that: Two rubber pads (2) are respectively glued to the two sides of the support plate (1), the hoisting device (3) is welded to the rear of the top of the support plate (1), the power distribution control box (4) is welded to the right side of the front end of the top of the support plate (1), and the gear box (5) is welded to the left side of the top of the support plate (1).

2. A winch for construction engineering according to claim 1, characterized in that: The hoisting device (3) comprises a side plate (6), an electromagnetic brake (7), a reel (8), a speed measuring probe (9), a driven wheel (10), a center wheel (11), a center wheel shaft (12), a gear box housing (13), a motor base (14), a DC motor (15), and a driving wheel (16); the reel (8) is axially connected between the two side plates (6); the electromagnetic brake (7) is welded to the upper inner side of the right side plate (6); and the speed measuring probe (9) is welded to the top of the right side plate (6). The driven wheel (10) is welded to the left side of the axle of the winding wheel (8); the center wheel (11) is connected to the center of the inner side of the gear box housing (13) through the center wheel axle (12); a DC motor (15) is welded to the top of the motor base (14); the driving wheel (16) is welded to the front end of the DC motor (15); the driven wheel (10), the driving wheel (16) and the center wheel (11) are meshed; and the electromagnetic brake (7) is electrically connected to the speed measuring probe (9) and the power distribution control box (4).

3. A winch for construction engineering according to claim 1, characterized in that: The power distribution control box (4) comprises a fixing clamp (17), screw holes (18), a film capacitor (19), a circuit board (20), a control processor (21), and an IGBT drive circuit board (22); four screw holes (18) are equidistantly provided at four corners of the fixing clamp (17); the film capacitor (19) is welded to the left side of the front face of the fixing clamp (17); the circuit board (20) is bolted to the right side of the front face of the fixing clamp (17); the control processor (21) is welded to the upper left corner of the front face of the circuit board (20); and the IGBT drive circuit board (22) is welded to the right side of the front face of the circuit board (20).