Injection molding part detection device

Abstract

The utility model discloses an injection molded part detection device and a detection method thereof.The injection molded part detection device comprises a rack and further comprises a detection mechanism used for meeting all detection items of a product at a time; the detection assembly comprises a size measurement image system which is fixedly arranged below the workbench; the bottle bottom detection system is fixedly arranged in the rack; the end face inner diameter measuring system is rotatably arranged above the bottle bottom detecting system; the weight measuring system is fixedly arranged in the rack and located on the side edge of the bottle bottom detecting system; the conveying assembly comprises a pipe frame which is arranged on the workbench. The mechanical arm is fixedly arranged on the workbench, and a vacuum part is arranged at the end of the mechanical arm; the mounting seat is fixedly arranged on the workbench, and a clamp is rotatably arranged at the top of the mounting seat; the integrated assembly is respectively coupled with the detection assembly and the transmission assembly, in daily production and life, through the bottle bottom detection system, the end face inner diameter measurement system and the weight measurement system, the injection molding product is automatically detected and measured in all directions, and the detection efficiency of the product is improved.

Description

Technical Field

[0001] The invention relates to an injection molded part detection device. Background Art

[0002] The advantages of injection molded parts are low price, light weight, not easy to damage, easy to clean, and can be made into various colors. They are very practical and beautiful, and products using injection molded parts often have greater cost advantages. The workpieces that have been injection molded need to be tested to see if they meet the production standards, but the existing testing devices on the market require manual cooperation for testing, the testing efficiency is low, and multiple devices are required to meet all product testing items. Summary of the invention

[0003] The present invention aims to solve one of the technical problems existing in the prior art.

[0004] The present application provides an injection molded part detection device and a detection method thereof, comprising a frame and a workbench, and also comprising:

[0005] Testing agencies, which are used to meet all test items for products at one time;

[0006] Testing agencies include:

[0007] A detection component, which is used to detect product parameters;

[0008] A transfer assembly, which is used to transfer the product between the measurement stations;

[0009] An integrated component, which is used to implement a control detection component and a transmission component;

[0010] The integrated component is coupled to the detection component and the transmission component respectively.

[0011] The detection components include:

[0012] A dimension measurement imaging system is fixed under the workbench;

[0013] The bottle bottom detection system is fixed in the frame;

[0014] The end face inner diameter measuring system is rotatably arranged above the bottle bottom detection system;

[0015] The weight measurement system is fixed in the frame and located on the side of the bottle bottom detection system.

[0016] The transport components include:

[0017] A mechanical arm, which is fixed on the workbench and has a vacuum part at the end;

[0018] The mounting seat is fixed on the workbench and has a rotatable clamping part on the top.

[0019] The clamping part includes:

[0020] A mounting frame, which is rotatably mounted on the mounting seat;

[0021] The crawler track has a bottom end fixed to the side of the mounting frame;

[0022] The clamping cylinder is fixedly arranged on the top of the crawler and can be slidably arranged on the mounting frame.

[0023] Also includes:

[0024] A fixed seat, which is fixed on the workbench and has a driving cylinder fixed inside;

[0025] A rotating frame, which is rotatably arranged on the top of the fixed seat;

[0026] Among them, the bottle bottom detection system is fixedly connected to the output end of the driving cylinder, and the end surface inner diameter measurement system is fixedly arranged in the rotating frame.

[0027] Also includes:

[0028] The detection frame is fixed on the workbench and located on the side of the fixed seat;

[0029] A small hole is provided on the top of the detection frame.

[0030] The weight measurement system includes:

[0031] An electronic scale, which is placed on a workbench;

[0032] Place the cylinder, which is fixed on the top of the electronic scale.

[0033] Also includes:

[0034] A lower piece chamber, which is arranged on a side of the frame away from the mechanical arm;

[0035] The arc-shaped plate is fixed in the lower component cavity.

[0036] Also includes:

[0037] A pipe rack, which is arranged on the workbench and located on the side of the robot arm;

[0038] A plurality of placement holes are arranged on the top of the pipe rack.

[0039] The beneficial effects of the present invention are as follows:

[0040] 1. Through the bottle bottom detection system, end face inner diameter measurement system and weight measurement system, the injection molded products can be automatically inspected and measured in all directions without the need for other equipment, which improves the practicability of the equipment and the inspection efficiency of the products;

[0041] 2. Through the setting of the robotic arm and the clamping cylinder, the injection molded products can be transferred and inspected without manual operation, and bad products can be automatically rejected, which greatly improves the efficiency and accuracy of inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a rear view of the detection device in the embodiment of the present application;

[0043] Figure 2 This is a schematic diagram of the three-dimensional structure of the detection mechanism in the embodiment of the present application;

[0044] Figure 3 This is a schematic diagram of the three-dimensional structure of the detection mechanism in the embodiment of the present application;

[0045] Figure 4 This is a schematic diagram of the three-dimensional structure of the mounting base in the embodiment of the present application;

[0046] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixing seat in the embodiment of the present application.

[0047] Reference numerals

[0048] 1-frame, 2-workbench, 3-detection mechanism, 4-detection component, 41-dimension measurement image system, 42-bottom detection system, 43-end face inner diameter measurement system, 44-weight measurement system, 411-electronic scale, 442-placing cylinder, 5-transmission component, 51-mechanical arm, 52-vacuum part, 53-mounting seat, 54-clamping part, 55-mounting frame, 56-track, 57-clamping cylinder, 6-integrated component, 7-fixed seat, 8-driving cylinder, 9-rotating frame, 10-detection frame, 11-small hole, 12-lower piece cavity, 13-arc plate, 14-pipe rack, 15-placing hole. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0050] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0051] The server provided in the embodiment of the present application is described in detail below through specific embodiments and application scenarios in conjunction with the accompanying drawings.

[0052] Embodiment 1:

[0053] like Figure 1 to Figure 2 As shown, an embodiment of the present application provides an injection molded part detection device and a detection method thereof, including a frame 1 and a detection mechanism 3, which is used to meet all detection items of the product at one time.

[0054] Furthermore, the detection mechanism 3 includes a detection component 4, which is used to detect product parameters; a transmission component 5, which is used to transfer the product between the measurement stations; and an integration component 6, which is used to control the detection component 4 and the transmission component 5; wherein the integration component 6 is coupled to the detection component 4 and the transmission component 5, respectively.

[0055] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the frame 1 is fixedly placed on the ground, and a workbench 2 is fixedly installed at the center of the frame 1 .

[0056] The detection mechanism 3 is arranged in the frame 1, and is used to perform multi-faceted detection on the injection molded product; the transmission component 5 is arranged in the frame 1, and is used to transfer the injection molded product to be measured, so as to facilitate the detection and unloading of the injection molded product; the integrated component 6 is fixedly arranged on the back of the frame 1, and the integrated component 6 includes related components such as an industrial computer, which is used to receive the detection signal of the detection mechanism 3, and the transmission component 5 can be controlled by the integrated component 6.

[0057] Embodiment 2:

[0058] like Figures 1 to 5 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, the detection assembly 4 includes a size measurement imaging system 41, which is fixedly installed below the workbench 2; a bottle bottom detection system 42, which is fixedly installed in the frame 1; an end surface inner diameter measurement system 43, which is rotatably installed above the bottle bottom detection system 42; and a weight measurement system 44, which is fixedly installed in the frame 1 and is located on the side of the bottle bottom detection system 42.

[0059] Furthermore, it also includes a fixed seat 7, which is fixed on the workbench 2 and has a driving cylinder 8 fixed inside; a rotating frame 9, which is rotatably arranged on the top of the fixed seat 7; wherein the bottle bottom detection system 42 is fixedly connected to the output end of the driving cylinder 8, and the end face inner diameter measurement system 43 is fixed inside the rotating frame 9.

[0060] Furthermore, it also includes a detection frame 10 which is fixed on the workbench 2 and located on the side of the fixing seat 7; and a small hole 11 which is arranged on the top of the detection frame 10.

[0061] Furthermore, the weight measuring system 44 includes an electronic scale 441 , which is disposed on the frame 1 ; and a placement cylinder 442 , which is fixedly connected to the top of the electronic scale 441 .

[0062] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the dimension measurement imaging system 41 is fixedly arranged in the frame 1, located below the workbench 2, and the workbench 2 located above the dimension measurement imaging system 41 is provided with a through hole. Through the setting of the through hole, it is convenient for the transmission component 5 to move the injection molded product to the side of the dimension measurement imaging system 41 for inspection.

[0063] The fixed seat 7 is fixedly installed on the workbench 2, and a driving cylinder 8 is fixedly installed inside the fixed seat 7. The output end of the driving cylinder 8 is fixedly connected to the bottle bottom detection system 42; a rotating frame 9 is arranged on the top of the fixed seat 7, and the rotating frame 9 can rotate around the axial center of the fixed seat 7, and an end face inner diameter measurement system 43 is fixedly installed on the rotating frame 9; the detection frame 10 is fixedly arranged on the opposite side of the fixed seat 7, and a small hole 11 is arranged on the top of the detection frame 10 for facilitating the placement of the injection molded product.

[0064] An electronic scale 441 is fixedly installed on the side of the fixing seat 7 , and a placing cylinder 442 is fixedly placed on the top of the electronic scale 441 . By placing the injection molded product in the placing cylinder 442 , the injection molded product is weighed and measured by the electronic scale 441 .

[0065] The transmission component 5 transports the injection molded product to the side of the dimension measurement imaging system 41, and measures the length of the injection molded product through the dimension measurement imaging system 41; then the transmission component 5 places the injection molded product into the small hole 11 of the detection frame 10, and drives the cylinder 8 to drive the bottle bottom detection system 42 to move above the injection molded product, and measure the bottom of the injection molded product. After the detection, the driving cylinder 8 drives the bottle bottom detection system 42 back to its original position; then the rotating frame 9 drives the end face inner diameter measurement system 43 to move above the injection molded product and perform detection. After the detection, the rotating frame 9 drives the end face inner diameter measurement system 43 back to its original position; finally, the transmission component 5 moves the injection molded product into the placement cylinder 442, and weighs it through the electronic scale 441. After the weighing is completed, the transmission component 5 will unload the product.

[0066] The inspection results of the injection molded products by the dimension measurement imaging system 41, the bottle bottom inspection system 42 and the end face inner diameter measurement system 43 are fed back to the integrated component 6. Meanwhile, the integrated component 6 can control the transmission component 5 to eliminate unqualified products.

[0067] Embodiment 3:

[0068] like Figures 1 to 5 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, the transmission component 5 includes a robot arm 51, which is fixed on the workbench 2 and has a vacuum portion 52 at the end; a mounting base 53, which is fixed on the workbench 2 and has a rotatable clamping portion 54 at the top.

[0069] Furthermore, the clamping portion 54 includes a mounting frame 55 rotatably mounted on the mounting seat 53 ; a crawler 56 , the bottom end of which is fixed to the side of the mounting frame 55 ; and a clamping cylinder 57 , which is fixed to the top of the crawler 56 and slidably mounted on the mounting frame 55 .

[0070] Furthermore, it also includes a lower piece chamber 12 , which is arranged on the side of the frame 1 away from the robot arm 51 ; and an arc-shaped plate 13 , which is fixed in the lower piece chamber 12 .

[0071] Furthermore, it also includes a pipe rack 14 which is arranged on the workbench 2 and located on the side of the robot arm 51 ; and a plurality of placement holes 15 which are arranged on the top of the pipe rack 14 .

[0072] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the pipe rack 14 is arranged on the workbench 2, and the robot arm 51 is fixedly arranged on the workbench 2, located on the side of the pipe rack 14, and a plurality of placement holes 15 are arranged on the top of the pipe rack 14, and the placement holes 15 are used to place the injection molded products to be inspected; and a vacuum part 52 is arranged at the output end of the robot arm 51, and the arrangement of the vacuum part 52 facilitates the picking up of the injection molded products on the pipe rack 14.

[0073] The mounting seat 53 is fixedly mounted on the workbench 2 and is located opposite to the weight measuring system 44; the mounting frame 55 is rotatably arranged on the top of the mounting seat 53 and can rotate around the axial center of the mounting frame 55; a track 56 is fixedly arranged on the side of the mounting frame 55, and the movable end of the track 56 is fixedly connected to a connecting frame, and the connecting frame is slidably mounted on the mounting frame 55, and a clamping cylinder 57 is fixedly connected to the mounting frame 55, and a pair of clamping plates are arranged at the output end of the clamping cylinder 57, and the clamping cylinder 57 can drive the clamping plates on both sides to move toward each other; the clamping cylinder 57 is driven to rotate by the mounting frame 55, and the setting of the clamping cylinder 57 facilitates the clamping and transfer of the injection molded product.

[0074] A plurality of lower workpiece openings are arranged at one end of the workbench 2 close to the mounting seat 53, and a lower workpiece cavity 12 is formed between the plurality of lower workpiece openings and the frame 1, and an arc plate 13 is arranged in the lower workpiece cavity 12. The arrangement of the arc plate 13 facilitates the sliding of the lower workpiece of the injection molded product; and one of the lower workpiece openings can be arranged as a waste channel.

[0075] When picking up the product, the output end of the robot arm 51 moves to the pipe mouth of the injection molded product, and generates negative pressure inside the injection molded product through the vacuum part 52, so that the robot arm 51 can drive the injection molded product to move; the robot arm 51 drives the injection molded product to pass through the through hole and moves to the side of the dimension measurement imaging system 41, and the dimension is measured by the dimension measurement imaging system 41. At the same time, when measuring, the robot arm 51 can drive the injection molded product to rotate and measure the dimensions at multiple angles.

[0076] After the size measurement is completed, the robotic arm 51 places the injection molded product into the small hole 11 on the inspection frame 10, and restores the normal air pressure in the injection molded product to achieve the unloading of the injection molded product. Then the bottle bottom detection system 42 and the end face inner diameter measurement system 43 measure the injection molded product. After the measurement is completed, the mounting frame 55 drives the clamping cylinder 57 to move to the injection molded product, and clamps and transfers the injection molded product. The clamping cylinder 57 places the injection molded product on the placement tube 442. After the electronic scale 441 completes the measurement of the injection molded product, the clamping cylinder 57 clamps the injection molded product again and places it in the unloading cavity 12 for unloading.

[0077] At the same time, the integrated component 6 will monitor whether the product is qualified. If the product is unqualified, the clamping cylinder 57 will place the unqualified product into the waste channel for unloading.

[0078] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0079] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. An injection molded part inspection device, comprising a frame (1) and a workbench (2), characterized in that: Also includes: A testing organization (3), which is used to meet all the test items of the product at one time; The detection mechanism (3) comprises: A detection component (4), which is used to detect product parameters; A transmission component (5) for transferring the product between the measurement stations; An integrated component (6) for implementing the control detection component (4) and the transmission component (5); The integrated component (6) is coupled to the detection component (4) and the transmission component (5) respectively.

2. The injection molded part detection device according to claim 1, characterized in that: The detection component (4) comprises: A dimension measurement imaging system (41) which is fixedly arranged below the workbench (2); A bottle bottom detection system (42) is fixedly mounted in the frame (1); An end face inner diameter measuring system (43) which is rotatably arranged above the bottle bottom detection system (42); The weight measuring system (44) is fixedly arranged in the frame (1) and is located on the side of the bottle bottom detecting system (42).

3. The injection molded part detection device according to claim 2, characterized in that: The transmission component (5) comprises: A mechanical arm (51) is fixedly mounted on the workbench (2) and has a vacuum portion (52) at its end; The mounting seat (53) is fixedly mounted on the workbench (2) and has a rotatable clamping portion (54) on the top.

4. The injection molded part detection device according to claim 3, characterized in that: The clamping portion (54) comprises: A mounting frame (55) rotatably mounted on the mounting seat (53); A crawler belt (56), the bottom end of which is fixedly mounted on the side of the mounting frame (55); The clamping cylinder (57) is fixedly mounted on the top of the crawler (56) and can be slidably mounted on the mounting frame (55).

5. The injection molded part detection device according to claim 4, characterized in that: Also includes: A fixed seat (7) which is fixed on the workbench (2) and has a driving cylinder (8) fixed inside; A rotating frame (9) rotatably disposed on the top of the fixed seat (7); The bottle bottom detection system (42) is fixedly connected to the output end of the driving cylinder (8), and the end surface inner diameter measurement system (43) is fixedly arranged in the rotating frame (9).

6. The injection molded part detection device according to claim 5, characterized in that: Also includes: A detection frame (10) is fixed on the workbench (2) and is located on the side of the fixing seat (7); A small hole (11) is provided on the top of the detection frame (10).

7. The injection molded part detection device according to claim 2, characterized in that: The weight measurement system (44) comprises: An electronic scale (441) disposed on the workbench (2); A cylinder (442) is placed, which is fixed to the top of the electronic scale (441).

8. The injection molded part detection device according to claim 3, characterized in that: Also includes: A lower piece chamber (12), which is arranged on a side of the frame (1) away from the mechanical arm (51); The arc-shaped plate (13) is fixedly arranged in the lower piece cavity (12).

9. The injection molded part detection device according to claim 3, characterized in that: Also includes: A pipe rack (14) is arranged on the workbench (2) and is located on the side of the mechanical arm (51); A plurality of placement holes (15) are arranged on the top of the pipe rack (14).

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