Tool for loading battery pack into cabinet
By designing a battery pack into the cabinet tooling that includes rolling components, protective limit components and fixed components, the problems of safety and labor intensity during the battery pack into the cabinet are solved, and a more efficient and safe cabinet entry operation is achieved.
Patent Information
- Application Number
- CN202421180097.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the process of entering the battery pack into the cabinet, the prior art has the problem of the risk of human or battery pack falling, the labor intensity, and the difficulty of being able to successfully push it in one go.
A battery assembly cabinet tooling is designed, including a forklift base plate, with rolling components, protective limit components and fixed components connected to the surface. The rolling assembly consists of sheet metal fluent strips, flange seats and rolling balls to reduce friction and increase convenience; the protective limit assembly realizes the limit and protection of the battery pack through protective side plates, optical axis and Uli glue rods; the fixing assembly ensures the stable connection between the forklift bottom plate and the forklift through fixed bottom plates, screw grooves and hexagon bolts.
Through the design of the rolling components, the friction force of the battery pack when entering the cabinet is reduced and labor intensity is reduced; the protective limit assembly effectively prevents the battery pack from falling; the use of the marking block increases the rate of successful pushing in one go, improving work efficiency and safety.
Smart Images

Figure CN222654231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery pack cabinet insertion, in particular to a battery pack cabinet insertion tool. Background Art
[0002] The cabinet entry tooling is a device for pushing the liquid cooling pack (350KG) and the air cooling pack (100KG) into the cabinet for installation. In real life, the parameters of the liquid cooling pack are: 247 high * 800 wide * 1088.5 deep, the size of the liquid cooling cabinet mounting frame: 256 high * 821.2 wide * 1092.2 deep, the lowest ground clearance of the liquid cooling cabinet mounting frame: 432MM, the highest ground clearance: 1465MM; the parameters of the air cooling pack are: 236 high * 390 wide * 712 deep, the size of the air cooling cabinet mounting frame: 239 high * 395 wide * 713 deep, the lowest ground clearance of the air cooling cabinet mounting frame: 160MM, the highest ground clearance: 1600MM.
[0003] At present, the maximum stroke of the pneumatic forklift used in the process of putting the battery pack into the cabinet is about 1800MM, which can meet the maximum ground clearance of 1600mm for pack installation. However, the existing operation method is: people and packs stand on the bottom plate of the forklift, and work with the forklift rising and falling. This mode has the following shortcomings: First, there is a risk of people or packs falling, which is not safe enough; second, people push the pack into the cabinet by sliding friction, which is labor-intensive; third, the installation space of the mounting frame and the pack is small (min = 3mm), and it is not easy to push it in successfully at one time. Utility Model Content
[0004] The purpose of the utility model is to provide a battery assembly into the cabinet to solve the problems proposed in the above-mentioned background technology that the existing battery pack is not safe enough when entering the cabinet, has a high labor intensity, and is not easy to be successfully pushed in at one time.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery pack cabinet loading tool, including a forklift bottom plate, the surface of the forklift bottom plate is connected with a rolling component, and the rolling component facilitates pushing the battery pack into the cabinet; the rolling component is composed of a sheet metal smooth strip, a flange seat and a rolling ball, the sheet metal smooth strip is provided with a plurality of groups, and the plurality of groups of sheet metal smooth strips are fixedly connected to the surface of the forklift bottom plate by screws, and flange seats with equal intervals are fixed between adjacent sheet metal smooth strips, and the top of the flange seat is rollingly connected with a rolling ball, and at the same time, the plane where the top of the rolling ball is located is coplanar with the plane where the top of the sheet metal smooth strip is located; a protective limit assembly is provided at the edge position of the forklift bottom plate, and the protective limit assembly is used for protecting and limiting the battery pack; a fixing assembly is provided at the bottom of the forklift bottom plate, and the fixing assembly facilitates the connection between the forklift bottom plate and the fork claw of the forklift.
[0006] Preferably, a connecting plate is fixed to one side of the forklift bottom plate surface by bolts, and the connecting plate is used to be connected to the forklift by bolts.
[0007] Preferably, identification blocks are fixed by bolts at two corner positions of the front end of the forklift bottom plate, and the identification blocks are used for identification work when the forklift lifts the battery pack and aligns it with the cabinet to push it.
[0008] Preferably, the protective limiting assembly is composed of a protective side plate, an optical axis and an Uli glue rod. The protective side plate is provided with two groups, and the two groups of protective side plates are fixedly connected to both sides of the forklift bottom plate by screws.
[0009] Preferably, several sets of placement grooves are arranged at the top of the protective side plate. An optical axis is placed inside the placement groove, and an optic glue rod is fixed on the surface of the optical axis. The optic glue rod is used to limit the battery pack placed on the surface of the rolling assembly to prevent the battery pack from falling when lifted by the forklift.
[0010] Preferably, the fixing assembly is composed of a fixing base plate, a screw groove and a hexagon bolt. The fixing base plate is located below the forklift bottom plate. The surfaces of the fixing base plate and the forklift bottom plate are both equipped with screw grooves, and the inside of the screw groove is provided with hexagon bolts, which are used to fix the fixing base plate and the forklift bottom plate.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the battery pack is assembled into the cabinet tooling by setting a protective limit assembly, specifically, adding protective side panels on both sides of the forklift bottom plate, and adding optical axes and unigel sticks in front and behind the protective side panels for limiting, so as to prevent the pack from falling; by adding a rolling smooth strip on the forklift bottom plate, the labor intensity of the workers is reduced by rolling, and by adding a flange seat and a rolling ball, a universal roller can be formed to facilitate the adjustment of the pack; by adding an identification block on the forklift bottom plate close to the edge of the cabinet, the forklift can be adjusted up and down visually, thereby improving the one-time success rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the structure of the partial separation state of the utility model;
[0014] Figure 3 It is a schematic diagram of the three-dimensional explosion structure of the utility model;
[0015] Figure 4 This is a schematic diagram of the battery assembly of the utility model being installed in a cabinet.
[0016] In the figure: 1. Forklift floor; 11. Connecting plate; 12. Sign block; 2. Rolling assembly; 21. Sheet metal fluent strip; 22. Flange seat; 23. Rolling ball; 3. Protective limit assembly; 31. Protective side plate; 311. Placement groove; 32. Optical axis; 33. Uli glue rod; 4. Fixing assembly; 41. Fixing base plate; 42. Screw groove; 43. Hexagon bolts. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0018] The utility model provides a structure of a battery assembly cabinet tooling as follows Figure 1 as well as Figure 3 It is shown that, including a forklift floor 1, one side of the surface of the forklift floor 1 is fixed with a connecting plate 11 by bolts. The connecting plate 11 is used for connecting to the forklift through bolts. The two corner positions at the front end of the forklift floor 1 are fixed with a marking block 12 by bolts. The marking block 12 is used for the forklift lifting the battery pack and aligning the cabinet for pushing.
[0019] During implementation, the forklift base plate 1 is placed on the fork claws of the forklift and connected to the forklift using the connecting plate 11 .
[0020] Furthermore, if Figure 2 as well as Figure 3 As shown, a rolling assembly 2 is connected to the surface of the forklift bottom plate 1, and the rolling assembly 2 facilitates pushing the battery pack into the cabinet; the rolling assembly 2 is composed of a sheet metal smooth strip 21, a flange seat 22 and a rolling ball 23, and the sheet metal smooth strip 21 is provided in several groups, and the several groups of sheet metal smooth strips 21 are fixed to the surface of the forklift bottom plate 1 by screws, and flange seats 22 with equal intervals are fixed between adjacent sheet metal smooth strips 21, and the top end of the flange seat 22 is rollingly connected to the rolling ball 23, and at the same time, the plane where the top end of the rolling ball 23 is located is coplanar with the plane where the top end of the sheet metal smooth strip 21 is located.
[0021] During implementation, the rolling assembly 2 increases the convenience of pushing, and the rolling ball 23 at the top of the sheet metal fluent strip 21 and the rolling ball 23 at the top of the flange seat 22 are specifically used to turn the original sliding push into a rolling push, which reduces the friction force when the battery pack enters the cabinet, so the battery pack is more labor-saving when it enters the cabinet.
[0022] Furthermore, if Figure 2 as well as Figure 3 As shown, a protective limit assembly 3 is provided at the edge of the forklift bottom plate 1, and the protective limit assembly 3 is used for protecting and limiting the battery pack. The protective limit assembly 3 is composed of a protective side plate 31, an optical axis 32 and a high-strength glue stick 33. There are two groups of protective side plates 31, and the two groups of protective side plates 31 are fixedly connected to the two sides of the forklift bottom plate 1 by screws. A plurality of groups of placement grooves 311 are provided at the top of the protective side plate 31, and the optical axis 32 is placed inside the placement groove 311, and a high-strength glue stick 33 is fixed on the surface of the optical axis 32. The high-strength glue stick 33 is used to limit the battery pack placed on the surface of the rolling assembly 2 to prevent the battery pack from falling when the forklift is lifted.
[0023] In implementation, the battery pack placed on the surface of the rolling assembly 2 is protected by the protection side plate 31 , and the optical axis 32 and the Uli glue rod 33 are placed inside the placement groove 311 for limiting the battery pack.
[0024] Furthermore, if Figure 3 as well as Figure 4 As shown, a fixing assembly 4 is provided at the bottom of the forklift bottom plate 1, and the fixing assembly 4 facilitates the connection between the forklift bottom plate 1 and the fork claw of the forklift. The fixing assembly 4 is composed of a fixing bottom plate 41, a screw groove 42 and a hexagonal bolt 43. The fixing bottom plate 41 is located below the forklift bottom plate 1. The surfaces of the fixing bottom plate 41 and the forklift bottom plate 1 are both provided with a screw groove 42, and the inside of the screw groove 42 is provided with a hexagonal bolt 43, and the hexagonal bolt 43 is used to fix the fixing bottom plate 41 and the forklift bottom plate 1.
[0025] In implementation, the fixing base plate 41 is placed at the bottom of the fork claws, the screw groove 42 of the fixing base plate 41 is aligned with the screw groove 42 on the surface of the forklift bottom plate 1, and then fixed by hexagon bolts 43 to complete the installation of the forklift bottom plate 1 and the forklift claws.
[0026] Working principle: When using, first place the forklift bottom plate 1 on the forklift claws, and then use the fixing component 4 to fix the forklift bottom plate 1 and the forklift claws. When the fixing component 4 is implemented, the fixing base plate 41 is placed at the bottom of the forklift claws, and the screw groove 42 of the fixing base plate 41 is aligned with the screw groove 42 on the surface of the forklift bottom plate 1, and then fixed by hexagon bolts 43, thereby completing the installation of the forklift bottom plate 1 and the forklift claws.
[0027] Subsequently, the forklift is used to drive the forklift bottom plate 1 to move to the desired height at the cabinet body, and the positioning can be assisted by the identification block 12 when moving; the forklift bottom plate 1 is lowered to a low position, placed in the battery pack, and limit the position when the hexagonal bolt 43 is lowered; the forklift moves horizontally, and then visually faces the rack grid of the cabinet body, and pushes it directly to the forklift to make it close to the cabinet body.
[0028] Afterwards, the forklift bottom plate 1 is raised to be slightly higher than the rack support, and the height can be observed with the aid of a calibration block until it is lowered to the required height; then the limit of the hexagonal bolt 43 is removed.
[0029] Finally, push the moving battery pack with hand-pushed to the rack lattice, and then push the battery pack into the cabinet. When pushing in, the rolling component 2 increases the convenience of pushing, and then push it out of the forklift, thereby completing the entire installation process.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A battery pack cabinet tooling, comprising a forklift bottom plate (1), characterized in that: The surface of the forklift bottom plate (1) is connected with a rolling assembly (2), and the rolling assembly (2) facilitates pushing the battery pack into the cabinet; the rolling assembly (2) is composed of a sheet metal smooth strip (21), a flange seat (22) and a rolling ball (23), and the sheet metal smooth strip (21) is provided with a plurality of groups, and the plurality of groups of sheet metal smooth strips (21) are fixedly connected to the surface of the forklift bottom plate (1) by screws, and flange seats (22) with equal spacing are fixed between adjacent sheet metal smooth strips (21). The top of the flange seat (22) is rollingly connected to a rolling ball (23), and the plane where the top of the rolling ball (23) is located is coplanar with the plane where the top of the sheet metal smooth strip (21) is located; a protective limit assembly (3) is arranged at the edge of the forklift base plate (1), and the protective limit assembly (3) is used for protecting and limiting the battery pack; a fixing assembly (4) is arranged at the bottom of the forklift base plate (1), and the fixing assembly (4) facilitates the connection between the forklift base plate (1) and the fork claw of the forklift.
2. A battery pack cabinet loading tool according to claim 1, characterized in that: A connecting plate (11) is fixed to one side of the surface of the forklift bottom plate (1) by means of bolts, and the connecting plate (11) is used to be connected to the forklift by means of bolts.
3. The battery pack cabinet installation tool according to claim 1, characterized in that: Identification blocks (12) are fixed by bolts at two corner positions at the front end of the forklift bottom plate (1). The identification blocks (12) are used for identification work when the forklift lifts the battery pack and aligns it with the cabinet for pushing.
4. The battery pack cabinet installation tool according to claim 1, characterized in that: The protective limit assembly (3) is composed of a protective side plate (31), an optical axis (32) and a high-strength rubber rod (33). The protective side plates (31) are provided in two groups, and the two groups of protective side plates (31) are fixedly connected to the two sides of the forklift bottom plate (1) by screws.
5. A battery pack cabinet loading tool as claimed in claim 4, characterized in that: The top of the protective side plate (31) is provided with a plurality of placement grooves (311), an optical axis (32) is placed inside the placement groove (311), and a high-strength rubber stick (33) is fixed on the surface of the optical axis (32). The high-strength rubber stick (33) is used to limit the battery pack placed on the surface of the rolling assembly (2) to prevent the battery pack from falling when being lifted by a forklift.
6. The battery pack cabinet loading tool according to claim 1, characterized in that: The fixing assembly (4) is composed of a fixing base plate (41), a screw groove (42) and a hexagonal bolt (43). The fixing base plate (41) is located below the forklift base plate (1). The surfaces of the fixing base plate (41) and the forklift base plate (1) are both provided with a screw groove (42), and a hexagonal bolt (43) is arranged inside the screw groove (42). The hexagonal bolt (43) is used to fix the fixing base plate (41) and the forklift base plate (1).