Full-automatic rotary environment-friendly cleaning machine

Abstract

The utility model discloses a full-automatic rotating environment-friendly cleaning machine which comprises a machine frame, a rotating cage, a mechanical arm, a first spraying cleaning pool, an ultrasonic cleaning pool, an ultrasonic rinsing pool, a second spraying cleaning pool, a high-pressure air cutting water pool, a spraying rust-proof pool and a hot air drying pool. Rotating shafts are arranged in the first spraying cleaning pool, the ultrasonic cleaning pool, the ultrasonic rinsing pool, the second spraying cleaning pool, the high-pressure air cutting water pool, the spraying rust prevention pool and the hot air drying pool in parallel left and right, and a gear meshed with the gear ring is arranged on one rotating shaft; racks are vertically arranged in the first spray cleaning pool, the ultrasonic cleaning pool, the ultrasonic rinsing pool, the second spray cleaning pool and the spray rust-proof pool. By means of the mode, the full-automatic rotary environment-friendly cleaning machine improves the cleaning and drying effects, can conduct secondary utilization of waste liquid, and is beneficial to energy conservation and environment protection.

Description

Technical Field

[0001] The utility model relates to the field of industrial cleaning machines, in particular to a full-automatic rotary environmentally friendly cleaning machine. Background Art

[0002] In order to improve the cleaning efficiency, multiple workpieces can be placed in a hanging basket together and transferred in the cleaning machine to achieve synchronous cleaning of multiple workpieces.

[0003] The hanging basket cannot rotate, so a rotating cage can be used to replace the traditional hanging basket. The rotating cage is placed in the cleaning machine for rotation, which drives the workpieces in the rotating cage to flip, which can improve the cleaning effect. During the cleaning process, some wastewater will remain on the workpieces in the rotating cage. After the wastewater is transferred to the next process with the workpiece, it increases the pollution of the cleaning liquid of the next process, which is not conducive to energy conservation and environmental protection, and also affects the subsequent cleaning or rinsing. In addition, the wastewater is transferred with the workpiece, which also causes wastewater waste. It cannot be reused and increases costs, which needs to be improved. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a fully automatic rotary environmentally friendly cleaning machine to perform overturning cleaning and drying of workpieces, thereby improving the cleaning effect and energy saving and environmental protection.

[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a fully automatic rotary environmentally friendly cleaning machine, including: a frame, a rotating cage, a manipulator, a first spray cleaning pool, an ultrasonic cleaning pool, an ultrasonic rinsing pool, a second spray cleaning pool, a high-pressure wind removal water pool, a spray anti-rust pool and a hot air drying pool, wherein the first spray cleaning pool, the ultrasonic cleaning pool, the ultrasonic rinsing pool, the second spray cleaning pool, the high-pressure wind removal water pool, the spray anti-rust pool and the hot air drying pool are sequentially arranged in the frame from back to front, a track is arranged on the top of the frame, an electric trolley is arranged on the track, the manipulator is arranged on the electric trolley to carry the rotating cage in the frame, and turntables are respectively arranged at both ends of the rotating cage. A gear ring is arranged on the side of one of the turntables, and rotating shafts are respectively arranged in parallel on the left and right sides in the first spray cleaning pool, ultrasonic cleaning pool, ultrasonic rinsing pool, second spray cleaning pool, high-pressure wind removal water pool, spray anti-rust pool and hot air drying pool. Step sleeves corresponding to the turntables at both ends of the cage are arranged axially at intervals on the rotating shaft, and a gear meshing with the gear ring is arranged on one of the rotating shafts. Racks are vertically arranged in the first spray cleaning pool, ultrasonic cleaning pool, ultrasonic rinsing pool, second spray cleaning pool and spray anti-rust pool. During the lifting and lowering process of the cage in the first spray cleaning pool, ultrasonic cleaning pool, ultrasonic rinsing pool, second spray cleaning pool and spray anti-rust pool, the rack meshes with the gear ring to perform passive rotation of the cage.

[0006] In a preferred embodiment of the utility model, it also includes a loading trolley and a unloading trolley, the loading trolley is arranged at the rear of the first spray cleaning tank, and the unloading trolley is arranged in front of the hot air drying tank.

[0007] In a preferred embodiment of the utility model, a first sprocket is provided at one end of the rotating shaft, and a drive shaft extending to the first spray cleaning tank, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the second spray cleaning tank, the high-pressure air removal water tank, the spray anti-rust tank and the hot air drying tank is provided in the frame, a second sprocket located above the first sprocket is provided on the drive shaft, and a first chain is provided between the first sprocket and the second sprocket.

[0008] In a preferred embodiment of the utility model, a motor is arranged in the frame, a third sprocket is arranged on the motor, a fourth sprocket corresponding to the third sprocket is arranged on the drive shaft, and a second chain is arranged between the third sprocket and the fourth sprocket.

[0009] In a preferred embodiment of the present invention, the number of the electric vehicles is 2.

[0010] In a preferred embodiment of the utility model, a hanging rod is concentrically arranged on the outer side of the turntable, an annular groove is arranged on the hanging rod, and a hook corresponding to the annular groove is arranged at the bottom of the manipulator.

[0011] In a preferred embodiment of the utility model, a cover plate is arranged on the top of the first spray cleaning pool, the second spray cleaning pool, the high-pressure air removal water pool, the spray anti-rust pool and the hot air drying pool, and a cylinder connected to the cover plate is horizontally arranged on the frame.

[0012] In a preferred embodiment of the utility model, a first air knife is symmetrically arranged in the high-pressure air removal pool, and a compressed air pipeline connected to the first air knife is arranged in the frame.

[0013] In a preferred embodiment of the utility model, a second air knife is symmetrically arranged in the hot air drying pool, and a hot air blower connected to the second air knife is arranged in the frame.

[0014] In a preferred embodiment of the utility model, a plurality of spray heads are arranged at intervals in the spray anti-rust pool, and a rust-inhibiting agent supply pipeline connected to the spray heads is arranged in the frame.

[0015] The beneficial effects of the utility model are as follows: the utility model points out a fully automatic rotary environmentally friendly cleaning machine, after placing the workpiece into the rotating cage, the cage is transferred in sequence among the first spray cleaning tank, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the second spray cleaning tank, the high-pressure wind cutting water tank, the spray anti-rust tank and the hot air drying tank by a manipulator, so as to realize the first spray cleaning, ultrasonic cleaning, ultrasonic rinsing, the second spray cleaning, wind cutting water, spray anti-rust agent and hot air drying of the workpiece, and the cage is turned over during the spraying, cleaning and wind cutting processes to improve the cleaning and drying effects, and the cage can also be passively rotated through the meshing of the rack and the gear during the process of the cage rising from the first spray cleaning tank, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the second spray cleaning tank and the spray anti-rust tank, so as to throw out the excess waste liquid on the cage and the workpiece, so as to reuse the waste liquid and reduce the influence of the waste liquid on the next process, which is beneficial to energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0017] Figure 1 This is a structural schematic diagram of a preferred embodiment of a fully automatic rotary environmentally friendly cleaning machine of the utility model;

[0018] Figure 2 yes Figure 1 AA section view. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1~Figure 2 , the utility model embodiment includes:

[0021] like Figure 1The fully automatic rotary environmentally friendly cleaning machine shown includes: a frame 1, a rotating cage 18, a manipulator 4, a first spray cleaning pool 11, an ultrasonic cleaning pool 12, an ultrasonic rinsing pool 13, a second spray cleaning pool 14, a high-pressure wind removal water pool 15, a spray anti-rust pool 16, a hot air drying pool 17, a loading cart 5 and a unloading cart 9. The first spray cleaning pool 11, the ultrasonic cleaning pool 12, the ultrasonic rinsing pool 13, the second spray cleaning pool 14, the high-pressure wind removal water pool 15, the spray anti-rust pool 16 and the hot air drying pool 17 are arranged in sequence from back to front in the frame 1, which can realize the first spray cleaning, ultrasonic cleaning, ultrasonic rinsing, second spray cleaning, wind removal water, spray anti-rust agent and hot air drying of the workpiece.

[0022] A track 2 is arranged on the top of the frame 1, an electric trolley 3 is arranged on the track 2, and a manipulator 4 is arranged on the electric trolley 3 to carry the rotating cage 18 in the frame 1. The workpiece is placed in the rotating cage 18, and the rotating cage 18 is sequentially transferred to the first spray cleaning pool 11, the ultrasonic cleaning pool 12, the ultrasonic rinsing pool 13, the second spray cleaning pool 14, the high-pressure air removal pool 15, the spray anti-rust pool 16 and the hot air drying pool 17 by the manipulator 4 and the electric trolley 3. The frame 1 is relatively long. In this embodiment, the number of electric trolleys 3 is 2, which can be divided into left and right areas for independent operation to improve the handling efficiency.

[0023] The loading trolley 5 is arranged at the rear of the first spray cleaning pool 11. After the workpiece is placed in the rotating cage 18, it is sent to the rear of the first spray cleaning pool 11 by the loading trolley 5, which is convenient for the manipulator 4 to carry and load the workpiece. The unloading trolley 9 is arranged in front of the hot air drying pool 17. After hot air drying, the rotating cage 18 is transported to the unloading trolley 9 by the manipulator for unloading and transfer.

[0024] A turntable 19 is provided at both ends of the rotating cage 18. The rotating cage 18 and the turntable 19 can be welded and fixed, and the structure is firm. A hanging rod 30 is concentrically provided on the outer side of the rotating disc 19. The hanging rod 30 is provided with an annular groove. A hook 20 corresponding to the annular groove is provided at the bottom of the manipulator 4 to facilitate the lifting of the hanging rod 30. Through the cooperation of the annular groove and the hook 20, the axial position of the rotating cage 18 can be limited without affecting the rotation of the rotating cage 18.

[0025] Rotating shafts 10 are respectively arranged in parallel in the first spray cleaning pool 11, the ultrasonic cleaning pool 12, the ultrasonic rinsing pool 13, the second spray cleaning pool 14, the high-pressure air removal pool 15, the spray anti-rust pool 16 and the hot air drying pool 17. Figure 2 As shown, the rotating shaft 10 is axially spaced with step sleeves 28 corresponding to the rotating disks 19 at both ends of the rotating cage 18 to provide rolling support and axial limit for the rotating disks 19 to prevent the rotating cage 18 from axial movement during the cleaning process.

[0026] A gear ring 31 is provided on the side of one of the turntables 19, and a gear 29 meshing with the gear ring 31 is provided on one of the rotating shafts 10, which can drive the rotation of the turntable 19, drive the rotation of the rotating cage 18, flip the workpiece in the rotating cage 18, and improve the spraying, cleaning and drying efficiency.

[0027] like Figure 1 As shown, a first air knife 6 is symmetrically arranged in the high-pressure air removal pool 15, and a compressed air pipeline connected to the first air knife 6 is arranged in the frame 1, and compressed air is fed into the first air knife 6, and the air is blown toward the rotating cage 18, so as to remove water from the workpiece in the cage 18. A second air knife 8 is symmetrically arranged in the hot air drying pool 17, and a hot air blower connected to the second air knife 8 is arranged in the frame 1, and hot air is fed into the second air knife 8, and the hot air is blown toward the rotating cage 18 by the second air knife 8, so as to dry the workpiece in the cage 18.

[0028] In this embodiment, a plurality of nozzles 7 are arranged at intervals in the spray anti-rust pool 16, and a rust preventive supply pipeline connected to the nozzle 7 is arranged in the frame 1. The rust preventive is sprayed toward the rotating cage 18 through the nozzle 7 to realize the rust prevention treatment of the workpiece in the cage 18.

[0029] A rack 32 is vertically arranged in the first spray cleaning tank 11, the ultrasonic cleaning tank 12, the ultrasonic rinsing tank 13, the second spray cleaning tank 14 and the spray anti-rust tank 16. During the lifting and lowering of the rotating cage 18 in the first spray cleaning tank 11, the ultrasonic cleaning tank 12, the ultrasonic rinsing tank 13, the second spray cleaning tank 14 and the spray anti-rust tank 16, the rack 32 is engaged with the gear ring 31 to perform passive rotation of the rotating cage 18, and the excess waste liquid on the rotating cage 18 and the workpiece is thrown out, and the waste liquid falls into the corresponding first spray cleaning tank 11, the ultrasonic cleaning tank 12, the ultrasonic rinsing tank 13, the second spray cleaning tank 14 and the spray anti-rust tank 16, so that the waste liquid can be reused and the influence of the waste liquid on the next process is reduced, which is beneficial to energy saving and environmental protection.

[0030] In order to drive the rotating shaft 10, a first sprocket 27 is arranged at one end of the rotating shaft 10, and a driving shaft 23 extending to the first spray cleaning tank 11, the ultrasonic cleaning tank 12, the ultrasonic rinsing tank 13, the second spray cleaning tank 14, the high-pressure air removal water tank 15, the spray anti-rust tank 16 and the hot air drying tank 17 is arranged in the frame 1, and a second sprocket 21 located above the first sprocket 27 is arranged on the driving shaft 23, and a first chain is arranged between the first sprocket 27 and the second sprocket 21, so that the rotation of the rotating shaft 10 is indirectly driven through the driving shaft 23.

[0031] A motor 25 is arranged in the frame 1, a third sprocket 26 is arranged on the motor 25, a fourth sprocket 22 corresponding to the third sprocket 26 is arranged on the drive shaft 23, and a second chain is arranged between the third sprocket 26 and the fourth sprocket 22 to realize the rotation of all drive shafts 23, thereby reducing the number and cost of the motor 25.

[0032] A cover plate 33 is provided on the top of the first spray cleaning pool 11, the second spray cleaning pool 14, the high-pressure air removal pool 15, the spray anti-rust pool 16 and the hot air drying pool 17 to prevent the solution from splashing. A cylinder 24 connected to the cover plate 33 is horizontally provided on the frame 1. The cylinder 24 drives the lateral movement of the cover plate 33 to facilitate opening the cover plate 33 for the entry and exit of the rotating cage 18. PLC can be used to control the cylinder 24, the electric trolley 3 and the manipulator 4 to improve the level of automation.

[0033] In summary, the utility model discloses a fully automatic rotary environmentally friendly cleaning machine which can flip the workpiece and clean and dry it during the flipping process, thereby improving the cleaning effect and the recycling rate of waste liquid, reducing the adverse effects of waste liquid on the next process, reducing costs, and being beneficial to energy conservation and environmental protection.

[0034] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic rotary environmentally friendly cleaning machine, characterized in that: include: A frame, a rotating cage, a manipulator, a first spray cleaning pool, an ultrasonic cleaning pool, an ultrasonic rinsing pool, a second spray cleaning pool, a high-pressure wind removal pool, a spray anti-rust pool and a hot air drying pool, wherein the first spray cleaning pool, the ultrasonic cleaning pool, the ultrasonic rinsing pool, the second spray cleaning pool, the high-pressure wind removal pool, the spray anti-rust pool and the hot air drying pool are sequentially arranged in the frame from back to front, a track is arranged on the top of the frame, an electric trolley is arranged on the track, the manipulator is arranged on the electric trolley to carry the rotating cage in the frame, turntables are respectively arranged at both ends of the rotating cage, a gear ring is arranged on the side of one of the turntables, ... The washing tank, ultrasonic cleaning tank, ultrasonic rinsing tank, second spray cleaning tank, high-pressure air removal water tank, spray anti-rust tank and hot air drying tank are respectively provided with rotating shafts in parallel on the left and right sides, and step sleeves corresponding to the turntables at both ends of the rotating cage are axially spaced on the rotating shafts, and a gear meshing with a gear ring is provided on one of the rotating shafts. Racks are vertically arranged in the first spray cleaning tank, ultrasonic cleaning tank, ultrasonic rinsing tank, second spray cleaning tank and spray anti-rust tank. During the lifting and lowering process of the rotating cage in the first spray cleaning tank, ultrasonic cleaning tank, ultrasonic rinsing tank, second spray cleaning tank and spray anti-rust tank, the rack is meshed with the gear ring to perform passive rotation of the rotating cage.

2. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: It also includes a loading trolley and a unloading trolley. The loading trolley is arranged at the rear of the first spray cleaning tank, and the unloading trolley is arranged in front of the hot air drying tank.

3. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: A first sprocket is provided at one end of the rotating shaft, and a driving shaft extending to a first spray cleaning tank, an ultrasonic cleaning tank, an ultrasonic rinsing tank, a second spray cleaning tank, a high-pressure air removal water tank, a spray anti-rust tank and a hot air drying tank is provided in the frame, a second sprocket located above the first sprocket is provided on the driving shaft, and a first chain is provided between the first sprocket and the second sprocket.

4. The fully automatic rotary environmentally friendly cleaning machine according to claim 3 is characterized in that: The frame is provided with a motor, the motor is provided with a third sprocket, the drive shaft is provided with a fourth sprocket corresponding to the third sprocket, and a second chain is provided between the third sprocket and the fourth sprocket.

5. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: The number of the electric trolleys is 2.

6. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: A hanging rod is concentrically arranged on the outer side of the turntable, a ring groove is arranged on the hanging rod, and a hook corresponding to the ring groove is arranged at the bottom of the manipulator.

7. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: The first spray cleaning pool, the second spray cleaning pool, the high-pressure air removal pool, the spray anti-rust pool and the hot air drying pool are provided with cover plates on the top, and a cylinder connected to the cover plates is horizontally provided on the frame.

8. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: The high-pressure air removal pool is provided with first air knives symmetrically on the left and right, and the frame is provided with a compressed air pipeline connected to the first air knife.

9. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: The hot air drying pool is provided with second air knives symmetrically on the left and right, and the frame is provided with a hot air blower connected with the second air knives.

10. The fully automatic rotary environmentally friendly cleaning machine according to claim 1, characterized in that: A plurality of spray heads are arranged at intervals in the spray anti-rust pool, and a rust-proof agent supply pipeline connected to the spray heads is arranged in the frame.

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