Alkali liquor spraying device of fermentation tank
By designing a fermentation tank lyeating liquid spraying device with a rotating disc and spraying assembly, the problem of limited spraying range in the prior art is solved, uniform spraying and effective cleaning of lye is achieved, and the use of lye and resource waste is reduced.
Patent Information
- Application Number
- CN202421047029.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When using lye to spray, the spray range is limited, resulting in the failure of evenly spraying the lye to the inner wall of the fermenter, resulting in waste of resources and residual bacteria.
A fermentation tank alkali liquid spraying device is designed, which drives the spray assembly to rotate through the rotating disc, so that the lye can be sprayed evenly on the inner wall of the fermentation tank. The device includes a conveying pipe, a rotating disc, a connecting head, a sealing device and a spray assembly. The spraying pipe is driven to straighten through the rotating mechanism and approach the inner wall of the fermentation tank to achieve effective spraying of alkali liquid.
This device can effectively reduce the use of lye, increase the contact area between the lye and the inner wall of the fermenter, improve neutralization efficiency, initially clean the inner wall of the fermenter, and reduce resource waste.
Smart Images

Figure CN222665814U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of alkali solution spraying, in particular to an alkali solution spraying device for a fermentation tank. Background Art
[0002] When E. coli or other live bacteria are put into the tank, live bacteria remain in the tank. The existing technology uses a direct alkali-boiling method to kill the live bacteria, which results in a large amount of alkali used, resulting in a waste of resources and energy.
[0003] Chinese patent announcement No. CN215916930U discloses an alkali liquid atomizing spray device, comprising: a main pipeline, the main pipeline is provided with a first channel and a second channel of a through-design, the second channel is provided with a plurality of channels, and all of them are connected to the first channel; a sub-pipeline, the sub-pipeline is provided with a plurality of channels, the first ends of the plurality of channels can be rotatably mounted on the main pipeline, and all of them are provided with a third channel of a through-design, the third channel is connected to the second channel through a hose, and the second ends of the plurality of channels are provided with an atomizing nozzle; an adjusting component, the adjusting component is installed on the main pipeline, and the adjusting component is retractable and designed, and is respectively driven and connected to the plurality of channels, and the plurality of channels can be swung by retracting the adjusting component; the spray range of the alkali liquid is expanded by the plurality of channels, thereby increasing the contact area between the alkali liquid and the flue gas, thereby improving the neutralization efficiency of the alkali liquid, and the inclination of the sub-pipeline is adjusted by the adjusting component, thereby further expanding the spray range of the alkali liquid, thereby further improving the neutralization efficiency of the alkali liquid.
[0004] However, the above technical solution adopts multiple auxiliary pipes to increase the spraying range, but since their positions are in a relatively fixed state, they still have certain dead angles and fail to spray the alkali solution. Utility Model Content
[0005] The purpose of the utility model is to solve the problems existing in the background technology and to propose a fermentation tank alkali solution spraying device which drives the spray assembly to rotate by rotating a rotating disk so that the spray assembly can evenly spray alkali solution onto the inner wall of the fermentation tank for preliminary cleaning.
[0006] The technical solution of the utility model is: a fermentation tank alkali solution spraying device, comprising:
[0007] Delivery pipe;
[0008] A rotating disk is rotatably arranged on a conveying pipe, and a connecting device for rotatably connecting the rotating disk is arranged on the conveying pipe; a rotating mechanism for driving the rotating disk to rotate is arranged on the conveying pipe;
[0009] A plurality of connectors are provided, and the plurality of connectors are all provided on the rotating disk;
[0010] A plurality of sealing devices are provided corresponding to the connectors and are respectively provided in the plurality of connectors;
[0011] A plurality of spray assemblies are provided, and the spray assemblies are arranged on the connecting head and abut against the sealing device.
[0012] Preferably, the connecting device includes a support plate arranged on the conveying pipe, a limit plate arranged on the rotating plate and slidably connected to the support plate, a plurality of connecting frames which are all arranged on the conveying pipe, and a plurality of pulleys which are respectively rotatably arranged on the plurality of connecting frames and abut against the limit plate.
[0013] Preferably, the rotating mechanism includes an impeller disposed in the delivery pipe, a rotating shaft disposed on the rotating disk and rotatably disposed on the impeller, and a mounting frame disposed on the rotating shaft and located in the delivery pipe.
[0014] Preferably, the spray assembly includes a connecting pipe connected to a connecting head at one end, a spray pipe arranged on the other end of the connecting pipe, and a top rod frame arranged in the connecting pipe and abutting against the sealing device.
[0015] Preferably, the sealing device includes a support frame arranged in the connecting head, a sliding rod slidably arranged on the support frame, a sealing block arranged on the sliding rod and slidably connected and sealed to the connecting head, and an elastic member arranged on the sliding rod and connected to the support frame and the sealing block at both ends respectively.
[0016] Preferably, a push rod is provided on a side of the sealing block away from the support frame; and the push rod frame abuts against the push rod.
[0017] Compared with the prior art, the utility model has the following beneficial technical effects:
[0018] In the utility model, the alkali liquid flows into the connecting pipe and then flows into the spraying pipe. Due to the flow velocity of the alkali liquid combined with the centrifugal force during rotation, the spraying pipe is straightened and close to the inner wall of the fermentation tank, so that the alkali liquid can impact the inner wall of the fermentation tank, and the inner wall of the fermentation tank is preliminarily cleaned, thereby reducing the usage of the alkali liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0020] Figure 2 It is a structural cross-sectional view of an embodiment of the utility model;
[0021] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;
[0022] Figure 4 It is a partial structural cross-sectional view of an embodiment of the present utility model.
[0023] Figure numerals: 1. conveying pipe; 2. rotating disk; 3. connecting device; 301. limiting plate; 302. supporting disk; 303. connecting frame; 304. pulley; 4. rotating mechanism; 401. mounting frame; 402. impeller; 403. rotating shaft; 5. connecting head; 6. connecting pipe; 7. spraying pipe; 8. sealing device; 801. sealing block; 802. sliding rod; 803. elastic member; 804. supporting frame; 9. top rod frame. DETAILED DESCRIPTION
[0024] Embodiment 1
[0025] like Figure 1-Figure 4 As shown, the utility model provides a fermentation tank alkali solution spraying device, comprising a delivery pipe 1, a rotating disk 2, a connector 5, a sealing device 8 and a spraying assembly;
[0026] The rotating disk 2 is rotatably arranged on the conveying pipe 1, and a connecting device 3 for rotatably connecting the rotating disk 2 is arranged on the conveying pipe 1; a rotating mechanism 4 for driving the rotating disk 2 to rotate is arranged on the conveying pipe 1; a plurality of connecting heads 5 are arranged, and the plurality of connecting heads 5 are all arranged on the rotating disk 2; a plurality of sealing devices 8 are arranged corresponding to the connecting heads 5, and are respectively arranged in the plurality of connecting heads 5; a plurality of spray components are arranged, and the spray components are arranged on the connecting heads 5 and abut against the sealing device 8.
[0027] The rotating mechanism 4 includes an impeller 402 disposed in the delivery pipe 1 , a rotating shaft 403 disposed on the rotating disk 2 and rotatably disposed on the impeller 402 , and a mounting frame 401 disposed on the rotating shaft 403 and located in the delivery pipe 1 .
[0028] In this embodiment, the delivery pipe 1 is extended into the fermentation tank to be cleaned, and alkali solution is introduced into the delivery pipe 1. When the alkali solution flows through the rotating mechanism 4, it drives the mounting frame 401 to rotate, and the mounting frame 401 drives the rotating shaft 403 to rotate, and the rotating shaft 403 drives the rotating disk 2 to rotate, so that the rotating disk 2 drives the connecting head 5 to rotate, and the connecting head 5 drives the spray assembly to move; when the spray assembly is installed on the connecting head 5, the sealing device 8 is in a conducting rotation so that the alkali solution can flow. If the spray assembly is not installed on the connecting head 5, the connecting head 5 is blocked by the sealing device 8 to prevent the alkali solution from overflowing; the alkali solution flows into the connecting pipe 6 and then into the spray pipe 7. Due to the flow rate of the alkali solution combined with the centrifugal force during rotation, the spray pipe 7 is straightened and close to the inner wall of the fermentation tank, so that the alkali solution can impact the inner wall of the fermentation tank, and the inner wall of the fermentation tank is preliminarily cleaned, thereby reducing the amount of alkali solution used.
[0029] Embodiment 2
[0030] like Figure 1-Figure 4As shown, the utility model proposes an alkali liquid spraying device for a fermentation tank. Compared with the first embodiment, the connecting device 3 in this embodiment includes a support plate 302 arranged on the conveying pipe 1, a limiting plate 301 arranged on the rotating plate 2 and slidably connected to the support plate 302, a plurality of connecting frames 303 are arranged and all are arranged on the conveying pipe 1, and a plurality of pulleys 304 are respectively rotatably arranged on the plurality of connecting frames 303 and abut against the limiting plate 301.
[0031] In this embodiment, when assembling the rotating disk 2, the rotating disk 2 is sleeved on the lower end of the conveying pipe 1, so that the limit plate 301 is against the lower part of the support plate 302, and the support plate 302 limits the maximum upward movement of the rotating disk 2. After the installation is completed, the connecting frame 303 is inserted into the limit plate 301, so that the pulley 304 is in contact with the limit plate 301, and then the connecting frame 303 is screwed into the conveying pipe 1 by bolts for fixing. The connecting frame 303 supports and fixes the pulley 304, so that the pulley 304 can support the limit plate 301, and the limit plate 301 supports the rotating disk 2, completing the installation of the rotating disk 2, and the pulley 304 can reduce the friction of the limit plate 301, thereby facilitating the rotation of the rotating disk 2.
[0032] Embodiment 3
[0033] like Figure 1-Figure 4 As shown, the present invention proposes a fermentation tank alkali solution spraying device. Compared with the first or second embodiment, the spraying assembly in this embodiment includes a connecting pipe 6 connected to a connector 5 at one end, a spraying pipe 7 arranged on the other end of the connecting pipe 6, and a push rod frame 9 arranged in the connecting pipe 6 and abutting against a sealing device 8. The sealing device 8 includes a support frame 804 arranged in the connector 5, a sliding rod 802 slidably arranged on the support frame 804, a sealing block 801 arranged on the sliding rod 802 and slidably connected and sealed to the connector 5, and an elastic member 803 arranged on the sliding rod 802 and connected to the support frame 804 and the sealing block 801 at both ends. A push rod is arranged on the side of the sealing block 801 away from the support frame 804; the push rod frame 9 abuts against the push rod.
[0034] When the water is not in contact with the spray assembly, the elastic member 803 pushes the sealing block 801 against the connecting head 5, so that the connecting head 5 is in a sealed state and no liquid will overflow; when the connecting pipe 6 is sleeved on the connecting head 5, the connecting pipe 6 drives the push rod frame 9 to move, so that the push rod frame 9 contacts the push rod, pushes the push rod to move, and the push rod pushes the sealing block 801 to move, so that the sealing block 801 is separated from the connecting head 5, so that the alkali solution can be sprayed out from the gap between the sealing block 801 and the connecting head 5, flows into the connecting pipe 6, and then flows into the spray pipe 7 through the connecting pipe 6, and is sprayed onto the inner wall of the fermentation tank through the spray pipe 7 to clean the fermentation tank; through this structure, multiple connecting heads 5 will work only after they are in contact with the spray assembly, and will not work if they are not in contact with the spray assembly, so that the number of connecting heads 5 that work can be selected according to the use needs. Under the condition that the water pressure remains unchanged, the fewer the number of connecting heads 5, the faster the flow rate sprayed from the spray assembly.
[0035] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A fermentation tank alkali solution spraying device, characterized in that: include: A delivery pipe (1); A rotating disk (2) is rotatably mounted on the delivery pipe (1); a connecting device (3) for rotatably connecting to the rotating disk (2) is disposed on the delivery pipe (1); and a rotating mechanism (4) for driving the rotating disk (2) to rotate is disposed on the delivery pipe (1); A plurality of connectors (5) are provided, and the plurality of connectors (5) are all provided on the rotating disk (2); A plurality of sealing devices (8) are provided corresponding to the connecting heads (5) and are respectively provided in the plurality of connecting heads (5); A plurality of spray assemblies are provided, and the spray assemblies are arranged on the connecting head (5) and abut against the sealing device (8).
2. The fermentation tank alkali solution spraying device according to claim 1, characterized in that: The connecting device (3) comprises a supporting disk (302) arranged on the conveying pipe (1), a limiting plate (301) arranged on the rotating disk (2) and slidably connected to the supporting disk (302), a plurality of connecting frames (303) all arranged on the conveying pipe (1), and a plurality of pulleys (304) respectively rotatably arranged on the plurality of connecting frames (303) and abutting against the limiting plate (301).
3. The fermentation tank alkali solution spraying device according to claim 1, characterized in that: The rotating mechanism (4) comprises an impeller (402) arranged in the conveying pipe (1), a rotating shaft (403) arranged on the rotating disk (2) and rotatably arranged on the impeller (402), and a mounting frame (401) arranged on the rotating shaft (403) and located in the conveying pipe (1).
4. The fermentation tank alkali solution spraying device according to claim 1, characterized in that: The spray assembly comprises a connecting pipe (6) connected to a connecting head (5) at one end, a spray pipe (7) arranged on the other end of the connecting pipe (6), and a top rod frame (9) arranged in the connecting pipe (6) and abutting against a sealing device (8).
5. The fermentation tank alkali solution spraying device according to claim 4, characterized in that: The sealing device (8) comprises a support frame (804) arranged in the connecting head (5), a sliding rod (802) slidably arranged on the support frame (804), a sealing block (801) arranged on the sliding rod (802) and slidably connected and sealed to the connecting head (5), and an elastic member (803) arranged on the sliding rod (802) and connected at both ends to the support frame (804) and the sealing block (801) respectively.
6. The fermentation tank alkali solution spraying device according to claim 5, characterized in that: A push rod is provided on one side of the sealing block (801) away from the support frame (804); and the push rod frame (9) abuts against the push rod.