Foundation concrete heat preservation formwork for wind power equipment
By designing a foundation concrete insulation formwork for wind power equipment, using matrix-distributed limiting parts and S-shaped insulation pipes, the problem of difficult fixing in the insulation treatment of the foundation concrete of the fan is solved, and a better insulation effect is achieved.
Patent Information
- Application Number
- CN202421379814.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-18
AI Technical Summary
In the construction of wind power equipment, the insulation treatment of the fan foundation concrete is difficult to fix the insulation pipe and materials due to the large surface size, which affects the maintenance effect.
Design a foundation concrete insulation formwork for wind power equipment, including foundation plates, baffles, limiting parts and insulation pipes. The limiting parts are distributed in a matrix, and the insulation tube passes through the limiting space to form an S-shaped shape, and comes into contact with the foundation plate, and the storage groove is filled with insulation material to ensure that the material is located between the baffle and the insulation tube.
Through this design, the insulation pipe can more closely contact the surface of the fan foundation concrete, and the position of the insulation material is fixed, which significantly improves the insulation effect of the fan foundation concrete.
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Figure CN222666806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power equipment construction, in particular to a wind power equipment foundation concrete insulation template. Background Art
[0002] The wind turbine foundation is the fixed end of the wind turbine generator set and is an important component to ensure the normal power generation of the wind turbine. The wind turbine foundation is usually a reinforced concrete structure. When building the wind turbine foundation, it is necessary to insulate the concrete after pouring to prevent the temperature difference between the inside and outside of the concrete from exceeding the limit and causing cracks. The upper and lower ends of the wind turbine foundation are usually cylindrical structures, and the middle part is usually a frustum structure.
[0003] At present, the common maintenance method is to install insulation materials on the surface of the fan foundation concrete for insulation, or to install insulation pipes, and then transport the insulation medium into the insulation pipes for insulation. However, when setting the insulation pipes and insulation materials, because the surface size of the fan foundation is very large, the positions of the insulation pipes and insulation materials are not easy to fix, and winding the insulation pipes and pasting the insulation materials are very time-consuming and labor-intensive. If the insulation pipes and insulation materials are not fixed well, the insulation pipes cannot be close to the fan foundation concrete, or the insulation material is filled between the fan foundation concrete and the insulation pipes, it will affect the maintenance of the fan foundation concrete. Utility Model Content
[0004] In order to address the deficiencies in the prior art, the utility model provides a wind power equipment foundation concrete insulation formwork. All the limiting parts of the utility model are distributed in a matrix. The insulation pipe passes through all the limiting spaces in sequence to form an S shape and contacts the foundation plate. The receiving groove is also filled with insulation material, and the insulation material is located between the baffle and the insulation pipe, thereby ensuring that the positions of the insulation pipe and the insulation material are fixed and ensuring the maintenance effect on the foundation concrete.
[0005] The utility model adopts the following technical solution to solve the above-mentioned technical problems: a wind power equipment foundation concrete insulation template, comprising a plurality of insulation components arranged on the fan foundation concrete, the insulation components comprising a foundation plate and an insulation pipe, the back side of the foundation plate is in contact with the surface of the fan foundation concrete, a receiving groove is provided on the front side of the foundation plate, and a baffle for closing the receiving groove is detachably provided on the receiving groove, a plurality of limiting members are provided on the surface of the baffle facing the receiving groove, and a limiting space is formed between the limiting members and the baffle, all the limiting members are distributed in a matrix, the insulation pipe passes through all the limiting spaces in turn to form an S shape, and contacts with the foundation plate, the receiving groove is also filled with insulation material, and the insulation material is located between the baffle and the insulation pipe, and a water injection hole for injecting insulation medium into the insulation pipe is provided on the baffle.
[0006] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: the limiting member includes a first part for placing the insulation pipe and a second part for limiting the position of the insulation pipe, the first part and the second part are perpendicular to each other, and the first part is fixedly connected to the baffle.
[0007] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: the second part is fixedly sleeved with a mounting ring, the mounting ring is fixedly connected with a clamping ring, and the clamping ring can fix the insulation pipe on the first part.
[0008] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: the clamping ring includes a first half ring and a second half ring that are rotatably connected to each other, a plurality of connecting holes are arranged on the first half ring along its circumference, and an elastic protrusion is arranged on the second half ring, and the elastic protrusion can be stuck into any connecting hole.
[0009] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: the first half ring and the second half ring are rotatably connected by a pin shaft, the first half ring is provided with a first pin hole, the second half ring is provided with a second pin hole, the pin shaft passes through the first pin hole and the second pin hole in sequence and is fixed by a cotter pin.
[0010] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: the base plate and the baffle are connected by bolts, the end face of the base plate is provided with a second screw hole matching the first screw hole, the bolts pass through the first screw hole and the second screw hole in sequence and are screwed with the first screw hole and the second screw hole in sequence.
[0011] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: a hanging ring is fixedly provided on the top of the foundation plate.
[0012] As a further optimization of the utility model of a wind power equipment foundation concrete insulation formwork: a plurality of equally spaced support ribs are arranged in the accommodating groove, the support ribs are in the shape of long strips, and the support ribs are arranged vertically.
[0013] Beneficial effects: The surface of the baffle plate of the utility model facing the receiving groove is provided with a plurality of limit members, and a limit space is formed between the limit members and the baffle plate, and all the limit members are distributed in a matrix. The insulation pipe passes through all the limit spaces in turn to form an S shape and contacts the base plate. The receiving groove is also filled with insulation material, and the insulation material is located between the baffle plate and the insulation pipe, ensuring that the insulation pipe can be closer to the concrete surface of the fan foundation, and at the same time ensuring that the insulation material is located on the side away from the concrete surface of the fan foundation, so that the heat of the insulation pipe is dissipated more slowly, and the fan foundation concrete can be better maintained. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the installation and application of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the utility model;
[0016] Figure 3 It is a side view of the utility model;
[0017] Figure 4 This is a schematic diagram of the installation of the limiter on the baffle;
[0018] Figure 5 This is a schematic diagram of the insulation pipe being placed on the limiter;
[0019] Figure 6 It is a schematic diagram of the snap ring;
[0020] Figure 7 It is a schematic diagram of the connector;
[0021] Figure numerals: 1. fan foundation concrete, 2. insulation assembly, 3. foundation plate, 4. baffle, 5. hose, 6. insulation pipe, 7. support rib, 8. lifting ring, 9. first screw hole, 10. joint, 11. second screw hole, 12. limiter, 1201. first part, 1202. second part, 13. mounting ring, 14. retaining ring, 1401. first half ring, 1402. connecting hole, 1403. second half ring, 1404. elastic protrusion, 1405. pin. DETAILED DESCRIPTION
[0022] The technical solution of the present invention is further elaborated in detail below in conjunction with specific embodiments. The parts that are not described and disclosed in detail in the following embodiments of the present invention should be understood as the existing technologies known or should be known to those skilled in the art, such as the structure of the fan foundation concrete 1, the material of the insulation component 2, the material of the hose 5 and the insulation pipe 6, the connection between the hose 5 and the insulation pipe 6, the connection between the joint 10 and the hose 5, the material, specific structure and model of the support rib 7, the material of the clamp 14, how the mounting ring 13 is fixed to the second part 1202, the selection of insulation materials and how to fill them between the baffle 4 and the insulation pipe 6, etc.
[0023] Example 1
[0024] A wind power equipment foundation concrete insulation template, such as Figure 1-Figure 4As shown, it includes a plurality of insulation components 2 arranged on the fan foundation concrete 1. Since the insulation components 2 need to fit with the surface of the fan foundation concrete 1, the surface of the insulation components 2 is arc-shaped. The insulation components 2 include a base plate 3 and an insulation pipe 6. The back of the base plate 3 fits with the surface of the fan foundation concrete 1. The front of the base plate 3 is provided with a receiving groove, and a baffle 4 for closing the receiving groove is detachably provided on the receiving groove. A plurality of limit members 12 are provided on the surface of the baffle 4 facing the receiving groove, and a limit space is formed between the limit members 12 and the baffle 4. All the limit members 12 are distributed in a matrix. The insulation pipe 6 passes through all the limit spaces in turn to form an S shape and contacts with the base plate 3. The insulation pipe 6 is wound along the limit members 12 distributed in the matrix, and finally wound into an S shape. Because the back of the base plate 3 will fit with the surface of the fan foundation concrete 1, in order to ensure that the insulation pipe 6 can better play a heat preservation effect, the insulation pipe 6 contacts with the base plate 3. The receiving groove is also filled with insulation material, and the insulation material is located between the baffle 4 and the insulation pipe 6, so that the insulation material can insulate the heat of the insulation pipe 6 while avoiding the insulation material affecting the function of the insulation pipe 6, and ultimately damaging the insulation pipe 6 to maintain the fan foundation concrete 1. In order to ensure that the insulation medium is better injected into the insulation pipe 6, a water injection hole for injecting the insulation medium into the insulation pipe 6 is opened on the baffle 4. The insulation medium is a conventional prior art in this field and will not be described in detail here. A lifting ring 8 is fixedly provided on the top of the base plate 3, and a lifting hole for installing the lifting ring 8 is provided on the top of the base plate 3. The lifting ring 8 is fixedly installed in the lifting hole for easy installation and use.
[0025] like Figure 2 and Figure 7 As shown, both ends of the insulation pipe 6 are connected with a hose 5, an insulation outer layer is provided outside the hose 5, and the insulation pipes 6 on adjacent insulation components 2 are connected through the hose 5. The hose 5 can extend from the base plate 3, and the extended part is connected with a joint 10.
[0026] The above is a basic implementation method of the utility model, which can be further improved, optimized and limited on the basis of the above to obtain the following embodiments:
[0027] Example 2
[0028] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 5 and Figure 6As shown, the position limiting member 12 includes a first portion 1201 for placing the insulation pipe 6 and a second portion 1202 for limiting the position of the insulation pipe 6. The first portion 1201 and the second portion 1202 are perpendicular to each other, and the first portion 1201 is fixedly connected to the baffle 4. A mounting ring 13 is fixedly sleeved on the second portion 1202, and a clamping ring 14 is fixedly connected to the mounting ring 13. The clamping ring 14 can fix the insulation pipe 6 on the first portion 1201 to ensure that the insulation pipe 6 is close to the fan foundation concrete 1. The clamping ring 14 includes a first half ring 1401 and a second half ring 1403 which are rotatably connected to each other. The first half ring 1401 is provided with a plurality of connecting holes 1402 along its circumference, and the second half ring 1403 is provided with an elastic protrusion 1404. The elastic protrusion 1404 can be inserted into any connecting hole 1402, so that the elastic protrusion 1404 can select a suitable connecting hole 1402 according to the caliber of the insulation pipe 6 and be inserted therein. The elastic protrusion 1404 is fixedly connected to the second half ring 1403, and the material of the elastic protrusion 1404 can be set to rubber.
[0029] like Figure 6 As shown, the first half ring 1401 and the second half ring 1403 are rotatably connected by a pin shaft 1405. The first half ring 1401 is provided with a first pin hole, and the second half ring 1403 is provided with a second pin hole. The pin shaft 1405 passes through the first pin hole and the second pin hole in sequence and is fixed by a split pin. The pin shaft 1405 can extend out of the first pin hole and the second pin hole, ensuring that the first half ring 1401 and the second half ring 1403 have a certain range of motion.
[0030] Example 3
[0031] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 2 As shown, the base plate 3 and the baffle plate 4 are connected by bolts, the end surface of the base plate 3 is provided with a plurality of first screw holes 9, the end surface of the baffle plate 4 is provided with second screw holes 11 that match the first screw holes 9, and the bolts sequentially pass through the first screw holes 9 and the second screw holes 11 and are sequentially screwed with the first screw holes 9 and the second screw holes 11. The bolts can be double-headed basket bolts, which can connect the base plate 3 and the baffle plate 4, and the adjacent insulation components 2 can also be connected by double-headed basket bolts.
[0032] Example 4
[0033] This embodiment is an improved solution based on the embodiment 1. Its main structure is the same as that of the embodiment 1. The improvement is as follows: Figure 2 As shown, a plurality of equally spaced support ribs 7 are arranged in the receiving groove, the support ribs 7 are in the shape of long strips, and the support ribs 7 are arranged vertically. The support ribs 7 can protect the overall structure of the insulation component 2 and prevent the insulation component 2 from being deformed. The support ribs 7 are also provided with through holes for the insulation pipe 6 to pass through.
[0034] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A wind power equipment foundation concrete insulation formwork, characterized by: The invention comprises a plurality of insulation components (2) arranged on a concrete foundation of a fan (1), the insulation components (2) comprising a base plate (3) and an insulation pipe (6), the back side of the base plate (3) being in contact with the surface of the concrete foundation of the fan (1), the front side of the base plate (3) being provided with a receiving groove, and a baffle (4) for closing the receiving groove being detachably provided on the receiving groove, a plurality of limiting members (12) being provided on the surface of the baffle (4) facing the receiving groove, and a limiting space being formed between the limiting members (12) and the baffle (4), all the limiting members (12) being distributed in a matrix, the insulation pipe (6) passing through all the limiting spaces in sequence to form an S shape, and being in contact with the base plate (3), the receiving groove being filled with insulation material, and the insulation material being located between the baffle (4) and the insulation pipe (6), and the baffle (4) being provided with a water injection hole for injecting insulation medium into the insulation pipe (6).
2. The wind power equipment foundation concrete insulation formwork according to claim 1, characterized in that: The limiting member (12) comprises a first part (1201) for placing the thermal insulation pipe (6) and a second part (1202) for limiting the position of the thermal insulation pipe (6); the first part (1201) and the second part (1202) are perpendicular to each other; and the first part (1201) is fixedly connected to the baffle (4).
3. The wind power equipment foundation concrete insulation formwork according to claim 2, characterized in that: The second part (1202) is fixedly sleeved with a mounting ring (13), and the mounting ring (13) is fixedly connected with a clamping ring (14), and the clamping ring (14) is capable of fixing the thermal insulation pipe (6) on the first part (1201).
4. The wind power equipment foundation concrete insulation formwork according to claim 3, characterized in that: The clamping ring (14) comprises a first half ring (1401) and a second half ring (1403) which are rotatably connected to each other. The first half ring (1401) is provided with a plurality of connection holes (1402) along its circumference. The second half ring (1403) is provided with an elastic protrusion (1404). The elastic protrusion (1404) can be inserted into any of the connection holes (1402).
5. The wind power equipment foundation concrete insulation formwork according to claim 4, characterized in that: The first half ring (1401) and the second half ring (1403) are rotatably connected via a pin shaft (1405); the first half ring (1401) is provided with a first pin hole, and the second half ring (1403) is provided with a second pin hole; the pin shaft (1405) passes through the first pin hole and the second pin hole in sequence and is then fixed via a cotter pin.
6. The wind power equipment foundation concrete insulation formwork according to claim 1, characterized in that: The base plate (3) and the baffle plate (4) are connected by bolts. The end surface of the base plate (3) is provided with a plurality of first screw holes (9). The end surface of the baffle plate (4) is provided with second screw holes (11) that match the first screw holes (9). The bolts pass through the first screw holes (9) and the second screw holes (11) in sequence and are screwed to the first screw holes (9) and the second screw holes (11) in sequence.
7. The wind power equipment foundation concrete insulation formwork according to claim 1, characterized in that: A lifting ring (8) is fixedly provided on the top of the base plate (3).
8. The wind power equipment foundation concrete insulation formwork according to claim 1, characterized in that: A plurality of support ribs (7) distributed at equal intervals are arranged in the receiving groove, the support ribs (7) are in the shape of long strips, and the support ribs (7) are arranged vertically.