Device for detecting drawing force of plate rib clamp of metal contour plate

By designing the pulling force detection device for metal press-type plate rib fixtures, the problem of deviation in the pulling force detection results of the fixtures in the prior art is solved, more accurate mechanical performance detection is achieved, and the reliability of engineering applications is improved.

CN222671584UActive Publication Date: 2025-03-25SHANGHAI JINGRUI METAL BUILDING SYST
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Patent Information

Application Number
CN202420897914.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-25
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The lack of a unified mechanical calculation formula in the existing technology has led to a large deviation in the pulling force detection results of the fixtures in metal press plate systems, which poses hidden dangers in engineering applications.

Method used

A pulling force detection device for metal press-type plate rib fixtures is designed, including installation platform, reaction frame, tension testing device, purlin and metal roof panel. The fixtures can be installed according to actual engineering layout conditions and truly simulate the stress status of the fixtures in actual engineering.

Benefits of technology

This device can more realistically simulate the stress state of the fixture in actual engineering, reduce the deviation of the test results, and improve the reliability of engineering applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal contour plate rib clamp drawing force detection device which comprises an installation platform, a counter-force frame is arranged above the installation platform, a tension test device is arranged on the counter-force frame, a plurality of purlines are arranged on the installation platform, the purlines are in sliding connection with the installation platform, and the tension test device is arranged on the counter-force frame. A metal roof panel is placed on the purline, and a metal clamp matched with the tension testing device is arranged on the metal roof panel. According to the utility model, the fixture can be installed according to the arrangement condition of the actual engineering, and the stress state of the fixture in the actual engineering can be simulated more truly. The longitudinal beams are provided with through long sliding grooves, and the distance between the purlins can be rapidly adjusted through T-shaped sliding blocks according to actual engineering. The device is easy to manufacture, convenient to install and capable of being repeatedly used.
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Description

Technical Field

[0001] The utility model relates to the field of building exterior decoration, and more specifically to a metal profiled plate rib clamp pulling force detection device. Background Art

[0002] At present, in the exterior decoration of large-scale venues, exhibition halls and other public buildings, the roofs mostly use metal corrugated plate systems, and metal clamps are set on the ribs of the metal plates. Various types of outer panels, such as decorative panels or solar photovoltaic panels, can be installed on the clamps to meet the building appearance or power generation needs.

[0003] After the outer layer is installed, the wind suction force on the roof will be transmitted to the metal clamp through the outer layer of the roof, and then transmitted to the metal corrugated sheet system below through the metal clamp. The clamp and the metal corrugated sheet of the roof resist the upward pulling force transmitted by the outer layer through the clamping force of the clamp and the friction between the two. However, there is currently a lack of mechanical calculation formulas in this regard. Most tests are conducted using experimental methods, and the test values ​​are obtained before application. However, since there is no unified standard for the test method, it cannot truly reflect the actual mechanical properties of the clamp under different layout conditions. Therefore, there will be a large deviation in the test results, which will pose a hidden danger to engineering applications. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a metal corrugated plate rib clamp pull-out force detection device, which can install the clamp according to the layout conditions of the actual project and more realistically simulate the stress state of the clamp in the actual project.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal corrugated plate rib clamp pull-out force detection device, comprising a mounting platform, a reaction frame is arranged above the mounting platform, a tensile testing device is arranged on the reaction frame, a plurality of purlins are arranged on the mounting platform, the purlins are slidably connected to the mounting platform, a metal roof panel is placed on the purlin, and a metal clamp cooperating with the tensile testing device is arranged on the metal roof panel.

[0006] The metal roof panel is placed on the purlin of the installation platform, the tensile test device is fixed on the reaction frame, and the metal clamp on the metal roof panel is clamped at the lower end to test its pull-out resistance. The utility model can install the clamp according to the layout conditions of the actual project, and more realistically simulate the stress state of the clamp in the actual project. The utility model has a simple structure and production, is easy to install, and can be reused.

[0007] Furthermore, the tension testing device comprises a hydraulic tension meter arranged on the reaction frame, a tension sensor is arranged at the lower end of the hydraulic tension meter, and a tooling clamp cooperating with the metal clamp is arranged at the lower end of the tension sensor.

[0008] Furthermore, the installation platform includes a crossbeam and a longitudinal beam connected to each other, a slide groove is provided on the inner side of the longitudinal beam, and a slider matching the slide groove is connected to the end of the purlin. The crossbeam and the longitudinal beam are welded to form a frame of the installation platform, the purlin is installed on the longitudinal beam through the slider, and the position is adjusted in the slide groove by the slider.

[0009] Furthermore, the slider includes a T-shaped plate, which is composed of vertically welded steel sections or flat steel plates, and its horizontal section and vertical section are both provided with fastening bolts and mounting holes respectively cooperating with the slide groove and the purlin.

[0010] Furthermore, a gasket is provided between the T-shaped plate and the longitudinal beam.

[0011] Furthermore, a plurality of columns are provided at the bottom of the installation platform, and the columns are welded to the lower part of the cross beam. Four columns may be provided, and the number of columns may be increased according to the force requirements.

[0012] Furthermore, the reaction frame is a door-shaped structure, including door posts fixed on the mounting platform, door beams connected between the door posts, and diagonal braces arranged between the door posts and the mounting platform. The door beams and door posts are welded into a door-shaped structure, and its width is consistent with the width of the mounting platform; the lower part of the door post is welded to the middle position of the longitudinal beam, and the tensile test device is installed on the lower side of the door beam.

[0013] Furthermore, the diagonal braces are arranged in an eight-shaped shape on both sides of the doorpost, and the diagonal braces are welded in an eight-shaped shape on both sides of the doorpost, which plays a role in strengthening the lateral stability of the doorpost.

[0014] In summary, the utility model can be used to install the fixture according to the layout conditions of the actual project, and can more realistically simulate the stress state of the fixture in the actual project. The longitudinal beam is provided with a full-length slide groove, and the purlin spacing can be quickly adjusted according to the actual project through the T-shaped slider. The utility model is simple to manufacture, convenient to install, and can be reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the installation platform in the embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the longitudinal beam in the embodiment of the utility model;

[0018] Figure 4 This is a detailed structural diagram of a T-shaped slider in an embodiment of the utility model;

[0019] Figure 5 It is a schematic diagram of the connection between the T-shaped slider and the purlin in the embodiment of the utility model;

[0020] Figure 6 It is a schematic diagram of the connection between the reaction frame and the hydraulic tension meter in the embodiment of the utility model.

[0021] Marking instructions: 1. Installation platform; 11. Column; 12. Crossbeam; 13. Longitudinal beam; 131. Sliding beam; 1311. Slide groove; 132. T-type slider; 1321. T-type plate; 13211. Horizontal section; 13212. Installation hole A; 13213. Vertical section; 13214. Installation hole B; 1322. Gasket; 1323. Fastening bolt; 14. Purlin; 141. Installation hole C; 2. Reaction frame; 21. Door beam; 22. Door post; 23. Diagonal brace; 3. Hydraulic tensile tester; 4. Tension sensor; 5. Fixture clamp; 6. Metal fixture; 7. Metal roof panel. DETAILED DESCRIPTION

[0022] Reference Figures 1 to 6 The specific implementation method of the metal corrugated plate rib clamp pull-out force detection device of the utility model is further described.

[0023] A metal corrugated plate rib clamp pull-out force detection device comprises an installation platform 1, a reaction frame 2 is arranged above the installation platform 1, a tensile test device is arranged on the reaction frame 2, a plurality of purlins 14 are arranged on the installation platform 1, the purlins 14 are slidably connected to the installation platform 1, a metal roof panel 7 is placed on the purlin 14, and a metal clamp 6 cooperating with the tensile test device is arranged on the metal roof panel 7.

[0024] The metal roof panel 7 is placed on the purlin 14 of the installation platform 1, and the tensile test device is fixed on the reaction frame 2. The metal clamp 6 on the metal roof panel 7 is clamped at the lower end to perform pull-out resistance testing. The utility model can install the clamp according to the layout conditions of the actual project, and more realistically simulate the stress state of the clamp in the actual project. The utility model has a simple structure and production, is easy to install, and can be reused.

[0025] Preferably, in this embodiment, the tension testing device includes a hydraulic tension meter 3 arranged on the reaction frame 2, a tension sensor 4 is arranged at the lower end of the hydraulic tension meter 3, and a tooling clamp 5 cooperating with the metal clamp 6 is arranged at the lower end of the tension sensor 4.

[0026] In this embodiment, the installation platform 1 preferably includes a cross beam 12 and a longitudinal beam 13 connected to each other, a slide groove is provided on the inner side of the longitudinal beam 13, and a slider matched with the slide groove is connected to the end of the purlin 14. The cross beam 12 and the longitudinal beam 13 are welded to form a frame of the installation platform 1, and the purlin 14 is installed on the longitudinal beam 13 through the slider, and the position is adjusted in the slide groove by the slider.

[0027] In this embodiment, the slider includes a T-shaped plate 1321, which is composed of vertically welded steel sections or flat steel plates, and its horizontal section 13211 and vertical section 13213 are both provided with fastening bolts 1323 and mounting holes that respectively cooperate with the slide groove and the purlin 14.

[0028] Preferably, in this embodiment, a gasket 1322 is provided between the T-shaped plate 1321 and the longitudinal beam 13 .

[0029] Preferably, in this embodiment, a plurality of columns 11 are provided at the bottom of the installation platform 1 . The columns 11 are welded to the lower part of the cross beam 12 . Four columns 11 may be provided, and the number of the columns 11 may be increased according to the force requirements.

[0030] In this embodiment, the reaction frame 2 is preferably a door-shaped structure, including door posts 22 fixed on the installation platform 1, door beams 21 are connected between the door posts 22, and diagonal braces 23 are provided between the door posts 22 and the installation platform 1. The door beam 21 and the door posts 22 are welded into a door-shaped structure, and its width is consistent with the width of the installation platform 1; the lower part of the door post 22 is welded to the middle position of the longitudinal beam 13, and the tensile test device is installed on the lower side of the door beam 21.

[0031] Preferably, in this embodiment, the diagonal brace 23 is arranged in an S-shape on both sides of the door column 22 , and the diagonal brace 23 is welded in an S-shape on both sides of the door column 22 , so as to strengthen the lateral stability of the door column 22 .

[0032] The specific implementation is as follows: A metal corrugated plate rib clamp pull-out force detection device includes a mounting platform 1, a reaction frame 2, a hydraulic tension meter 3, a tension sensor 4, and a fixture clamp 5.

[0033] The installation platform 1 is a rectangular tabletop, which is composed of columns 11, cross beams 12, longitudinal beams 13 and purlins 14.

[0034] The columns 11, the cross beams 12 and the longitudinal beams 13 are all made of steel and connected by welding.

[0035] The column 11 may have a square, rectangular, circular or other cross-section. In this embodiment, a square cross-section is used.

[0036] There can be four columns 11, or the number of columns can be increased according to the force requirements. In this embodiment, four columns are used.

[0037] The cross beam 12 can be square or rectangular in cross section. In this embodiment, a square cross section is used. The two left and right cross beams are symmetrically arranged and welded to the column 11, and the length is not less than 2 meters.

[0038] The longitudinal beam 13 is composed of a sliding beam 131 and a T-shaped sliding block 132 .

[0039] The two longitudinal beams 13 are symmetrically arranged on the left and right and welded to the columns 11. The length of the longitudinal beams 13 is not less than 3 meters.

[0040] The sliding beam 131 may have a square or rectangular cross section. This embodiment adopts a square cross section.

[0041] A through-length slide groove 1311 is formed in the middle of one inner side of the slide beam 131 , and the T-shaped slide block 132 is disposed in the through-length slide groove 1311 and can slide along the through-length slide groove 1311 .

[0042] The T-shaped slider 132 is composed of a T-shaped plate 1321 , a gasket 1322 , and a fastening bolt 1323 .

[0043] The T-shaped plate 1321 is formed by vertically welding section steel or flat steel plates, and mounting holes A13212 are arranged in the middle of both sides of the horizontal section 13211; and mounting holes B13214 are arranged in the middle of the vertical section 13213 for purlin installation.

[0044] The purlin 14 can be in a C-shaped, I-shaped, or O-shaped cross-section according to actual project requirements. This embodiment adopts a C-shaped cross-section. The spacing between adjacent purlins 14 is determined according to actual project requirements. The number of purlins 14 is 3.

[0045] Purlin mounting holes C141 are arranged at both ends of the purlin 14, which are matched with the purlin mounting holes B13214 and connected to each other by bolts. The T-shaped slider 132 is positioned and fixed according to the spacing of the purlin 14.

[0046] The reaction frame 2 is a door-shaped structure, which is composed of a door beam 21, a door column 22, and a diagonal brace 23 that are welded together.

[0047] The door beam 21, door post 22 and diagonal brace 23 can be square, rectangular or I-shaped in cross section. In this embodiment, a square cross section is used.

[0048] The door beam 21 and the door column 22 are welded to form a door-shaped structure, and its width is consistent with the width of the installation platform 1 ; the lower part of the door column 22 is welded to the middle position of the longitudinal beam 13 .

[0049] The diagonal braces 23 are welded to both sides of the doorpost 22 in an "eight" shape, so as to strengthen the lateral stability of the doorpost 22 .

[0050] The hydraulic tension meter 3 is reliably connected to the lower side of the door beam 21, and the tension sensor 4 is connected to the lower part of the hydraulic tension meter 3. The hydraulic tension meter 3 and the tension sensor 4 are connected to an external control and monitoring device, and data is read in real time.

[0051] The fixture clamp 5 is made of steel, and its shape can be designed according to the metal fixture 6 to be tested, so that it can firmly clamp the metal fixture 6.

[0052] The metal roof panels 7 are installed according to actual engineering requirements, while ensuring that the length of the metal roof panels 7 is greater than twice the spacing between the purlins 14, and the number of the metal roof panels 7 is 3.

[0053] When installing the metal roof panel 7 of the present invention, it should be ensured that it is in the middle position of the installation platform 1; the tested metal fixture 6 should also be ensured to be in the middle position of the installed metal roof panel 7 to ensure that the whole device is balanced in force.

[0054] The material specifications and dimensions used for the installation platform 1 and the reaction frame 2 described in the present invention should be determined by calculation based on the test force requirements. At the same time, in order to facilitate repeated use, the specifications and dimensions can be appropriately increased.

[0055] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A metal corrugated plate rib clamp pull-out force detection device, characterized in that: It comprises an installation platform, a reaction frame is arranged above the installation platform, a tensile testing device is arranged on the reaction frame, a plurality of purlins are arranged on the installation platform, the purlins are slidably connected to the installation platform, a metal roof panel is placed on the purlin, and a metal clamp cooperating with the tensile testing device is arranged on the metal roof panel.

2. The metal corrugated plate rib clamp pull-out force detection device according to claim 1, characterized in that: The tension testing device comprises a hydraulic tension meter arranged on the reaction frame, a tension sensor is arranged at the lower end of the hydraulic tension meter, and a tooling clamp matched with the metal clamp is arranged at the lower end of the tension sensor.

3. The metal corrugated plate rib clamp pull-out force detection device according to claim 1, characterized in that: The installation platform comprises a cross beam and a longitudinal beam connected to each other, a slide groove is provided on the inner side of the longitudinal beam, and a sliding block matched with the slide groove is connected to the end of the purlin.

4. The metal corrugated plate rib clamp pull-out force detection device according to claim 3, characterized in that: The sliding block comprises a T-shaped plate, which is formed by vertically welding a steel section or a flat steel plate, and the horizontal section and the vertical section of the T-shaped plate are both provided with fastening bolts and mounting holes respectively matched with the slide groove and the purlin.

5. The metal corrugated plate rib clamp pull-out force detection device according to claim 4, characterized in that: A gasket is arranged between the T-shaped plate and the longitudinal beam.

6. The metal corrugated plate rib clamp pull-out force detection device according to claim 3, characterized in that: A number of columns are arranged at the bottom of the installation platform.

7. The metal corrugated plate rib clamp pull-out force detection device according to claim 1, characterized in that: The reaction frame is a door-shaped structure, including door posts fixed on the mounting platform, door beams are connected between the door posts, and diagonal braces are arranged between the door posts and the mounting platform.

8. The metal corrugated plate rib clamp pull-out force detection device according to claim 7, characterized in that: The diagonal braces are arranged in an eight-shaped shape on both sides of the doorpost.