Automatic welding device for closed crystal oscillator
By designing a closed crystal oscillator automatic welding device, efficient welding is achieved by using the coordinated movement of the workbench assembly and the welding head assembly, and the safety of the welding process is improved through the negative pressure suction system of the guide and the air pipe, solving the problems of inefficient welding efficiency and safety risks in the prior art.
Patent Information
- Application Number
- CN202421386814.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The welding efficiency of existing crystal oscillator sealing devices is inefficient and the welding process has safety risks, so it is impossible to effectively protect staff from high-temperature welding heads.
An enclosed crystal oscillator automatic welding device is designed, including a protective cover, a workbench assembly, a transverse assembly and a welding head assembly. The two circular welding heads of the welding head assembly can be rotated, and the X-axis movement is achieved through the transverse driving part. Combined with the Y-axis translation and rotation of the workbench assembly, welding of all welding points on the product to be welded. The welding head assembly is equipped with a guide member and a gas pipe, which connects the negative pressure generator to suction the exhaust gas generated during the welding process, and improves the suction effect.
The welding efficiency is improved, and the welding process is built into the protective cover through a closed design, protecting staff from high-temperature welding heads, significantly reducing the safety risks of the welding process.
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Figure CN222674285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystal oscillator welding, in particular to a closed crystal oscillator automatic welding device. Background Art
[0002] Sealing welding is required during the crystal oscillator processing process to make the product sealed and maintain the durability of the product. For example, Chinese patent 202220397413.8 discloses an adjustable automatic sealing welding machine for crystal oscillator processing, including a base, a mainframe and a boss are installed on the upper surface of the base, a welding head is installed on the front of the mainframe, a keyboard and a display screen are respectively arranged at both ends of the upper surface of the base, a power cord is installed on the side of the base close to the display screen, a processing table is arranged on the upper surface of the boss, a material tray is arranged on the upper surface of the processing table, connecting seats are symmetrically installed on both sides of the processing table, and a connecting shaft is rotatably connected between the two sets of connecting seats.
[0003] The existing crystal oscillator sealing device has low welding efficiency and cannot effectively protect workers from high-temperature welding heads, posing a safety hazard. Utility Model Content
[0004] The purpose of the utility model is to provide a closed crystal oscillator automatic welding device to solve the problems of low welding efficiency and safety risks in the welding process of the existing welding devices.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solution: a closed crystal oscillator automatic welding device, comprising:
[0006] Protective cover;
[0007] The workbench assembly includes a support seat, a rotary drive member and a base, wherein the support seat is fixedly mounted on the output end of the rotary drive member, the base is slidably connected to the support seat, and the product to be welded is placed on the base;
[0008] A transverse movement assembly includes a frame, a transverse movement driving member and a driving cylinder, wherein the transverse movement driving member is fixedly mounted on the frame, and the driving cylinder is fixedly mounted on a moving seat of the transverse movement driving member;
[0009] The welding head assembly is fixedly mounted on the output end of the driving cylinder. The welding head assembly comprises two circular welding heads arranged in parallel. The circular welding heads are rotatably mounted on the welding head assembly.
[0010] As a further description of the above technical solution:
[0011] The protective cover comprises a front cover plate and a cover body, wherein the front cover plate is hinged on the cover body.
[0012] As a further description of the above technical solution:
[0013] The front cover is a transparent glass plate or a transparent acrylic plate.
[0014] As a further description of the above technical solution:
[0015] A guide is provided on the welding head assembly, an air pipe is passed through the guide, and the air pipe is connected to a negative pressure generating device.
[0016] As a further description of the above technical solution:
[0017] The base comprises a base body, a lifting member and a supporting plate. The base body is slidably connected to the supporting base, the lifting member is fixedly installed on the base body, and the supporting plate is fixedly installed at the output end of the lifting.
[0018] As a further description of the above technical solution:
[0019] The rotary drive member is a rotary cylinder.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0021] 1. In the utility model, the two circular welding heads of the welding head assembly simultaneously contact an opposite side of a welding cover of the product to be welded, and the product to be welded is translated and rotated along the Y axis through the workbench assembly, and the welding head assembly moves along the X axis of the transverse driving member to effectively realize the welding of all welding points on the product to be welded, thereby improving the welding efficiency. The product to be welded is welded inside the protective cover, separating the worker from the welding head, thereby improving the safety of the welding process.
[0022] 2. In the utility model, a guide is provided on the welding head assembly, and the air pipe is passed through the guide, and the air pipe is connected to a negative pressure generating device. The negative pressure generating device generates negative pressure in the air pipe to suck the waste gas generated during welding, and the guide positions the end of the air pipe between the two circular welding heads to improve the suction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A schematic diagram of the structure of a closed crystal oscillator automatic welding device Figure 1 .
[0025] Figure 2 A schematic diagram of the structure of a closed crystal oscillator automatic welding device Figure 2 .
[0026] Figure 3 A schematic diagram of the structure of a welding head assembly in a closed crystal oscillator automatic welding device Figure 1 .
[0027] Figure 4 A schematic diagram of the structure of a welding head assembly in a closed crystal oscillator automatic welding device Figure 2 .
[0028] Figure 5 for Figure 4 A partial enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Protective cover; 11. Front cover; 12. Cover body; 2. Workbench assembly; 21. Support seat; 22. Rotating drive member; 23. Base; 231. Base body; 232. Lifting member; 233. Support plate; 3. Transverse movement assembly; 31. Frame; 32. Transverse movement drive member; 33. Driving cylinder; 4. Welding head assembly; 41. Circular welding head; 42. Guide member; 43. Air pipe; 9. Products to be welded. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Example 1
[0033] See also Figure 1-5 The utility model provides a technical solution: a closed crystal oscillator automatic welding device, comprising:
[0034] Protective cover 1;
[0035] The workbench assembly 2 includes a support seat 21, a rotary drive member 22 and a base 23. The support seat 21 is fixedly mounted on the output end of the rotary drive member 22. The base 23 is slidably connected to the support seat 21. The product 9 to be welded is placed on the base 23.
[0036] The transverse moving assembly 3 includes a frame 31, a transverse moving driving member 32 and a driving cylinder 33. The transverse moving driving member 32 is fixedly mounted on the frame 31, and the driving cylinder 33 is fixedly mounted on a moving seat of the transverse moving driving member 32. The transverse moving driving member 32 can specifically be a screw drive;
[0037] The welding head assembly 4 is fixedly mounted on the output end of the driving cylinder 33 . The welding head assembly 4 comprises two circular welding heads 41 arranged in parallel. The circular welding heads 41 are rotatably mounted on the welding head assembly 4 .
[0038] The protective cover 1 comprises a front cover plate 11 and a cover body 12 , wherein the front cover plate 11 is hinged to the cover body 12 , so as to facilitate opening the protective cover 1 and replacing the product 9 to be welded.
[0039] The front cover plate 11 is a transparent glass plate or a transparent acrylic plate, which is convenient for observing the internal welding process.
[0040] A guide 42 is provided on the welding head assembly 4, and an air pipe 43 is passed through the guide 42. The air pipe 43 is connected to a negative pressure generating device. The negative pressure generating device generates negative pressure in the air pipe 43 to suck the waste gas generated during welding. The guide 42 positions the end of the air pipe 43 between the two circular welding heads 41 to improve the suction effect.
[0041] The base 23 includes a base body 231, a lifting member 232 and a supporting plate 233. The base body 231 is slidably connected to the support base 21, the lifting member 232 is fixedly mounted on the base body 231, and the supporting plate 233 is fixedly mounted on the output end of the lifting member 232. The product 9 to be welded is placed on the supporting plate 233, and the lifting member 232 can specifically adopt an electric push rod to lift up and down and adjust the height of the supporting plate 233 to ensure the welding quality after the welding head assembly 4 is lowered.
[0042] The rotary drive member 22 is a rotary cylinder, which is convenient for driving the support seat 21 and the base 23 to rotate smoothly as a whole.
[0043] Working principle: The sealing of the product 9 to be welded is mainly to seal a single CAP (cap) arranged in an array on the assembled base to make the product sealed and maintain the durability of the product.
[0044] When the product 9 to be welded is placed on the base 23 for welding, the two circular welding heads 41 of the welding head assembly 4 simultaneously contact one opposite side of a CAP, and the sliding of the base 23 drives the product 9 to be welded to move along the Y-axis to achieve welding; after welding one CAP, the welding head assembly 4 moves upward by driving the cylinder 33, and the workbench assembly 2 drives the product 9 to be welded to move along the Y-axis through the sliding of the base 23, and the welding head assembly 4 moves downward again for welding. After welding one column of CAPs in turn, the welding head assembly 4 moves along the X-axis through the transverse driving member 32 to weld another column of CAPs, thereby completing the welding of one opposite side of all CAPs.
[0045] Afterwards, the workbench assembly 2 drives the base 23 to rotate 90 degrees through the rotating driving member 22, and repeats the above welding process, so that the other opposite sides of all CAPs on the product 9 to be welded are welded.
[0046] The two circular welding heads 41 of the welding head assembly 4 simultaneously contact an opposite side of a welding cover of the product 9 to be welded, and the product 9 to be welded is translated and rotated along the Y axis through the workbench assembly 2, and the welding head assembly moves along the X axis of the traverse drive 32, so as to effectively weld all welding points on the product 9 to be welded, thereby improving welding efficiency. The product 9 to be welded is welded inside the protective cover 1, and the worker is separated from the welding head, thereby improving the safety of the welding process.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A closed crystal oscillator automatic welding device, characterized in that: include: Protective cover; A workbench assembly, comprising a support seat, a rotary drive member and a base, wherein the support seat is fixedly mounted on the output end of the rotary drive member, the base is slidably connected to the support seat, and the product to be welded is placed on the base; A transverse movement assembly, comprising a frame, a transverse movement driving member and a driving cylinder, wherein the transverse movement driving member is fixedly mounted on the frame, and the driving cylinder is fixedly mounted on a moving seat of the transverse movement driving member; A welding head assembly is fixedly mounted on the output end of the driving cylinder. The welding head assembly comprises two circular welding heads arranged in parallel. The circular welding heads are rotatably mounted on the welding head assembly.
2. A closed crystal oscillator automatic welding device according to claim 1, characterized in that: The protective cover comprises a front cover plate and a cover body, wherein the front cover plate is hinged on the cover body.
3. A closed crystal oscillator automatic welding device according to claim 2, characterized in that: The front cover plate is a transparent glass plate or a transparent acrylic plate.
4. A closed crystal oscillator automatic welding device according to claim 1, characterized in that: A guide is provided on the welding head assembly, an air pipe is passed through the guide, and the air pipe is connected to a negative pressure generating device.
5. The enclosed crystal oscillator automatic welding device according to claim 1, characterized in that: The base comprises a base body, a lifting member and a supporting plate, the base body is slidably connected to the supporting base, the lifting member is fixedly mounted on the base body, and the supporting plate is fixedly mounted on the output end of the lifting.
6. A closed crystal oscillator automatic welding device according to claim 1, characterized in that: The rotary driving member is a rotary cylinder.
Citation Information
Patent Citations
Adjustable automatic seal welding machine for crystal oscillator machining
CN217224237U