Slitting mechanism facilitating tool changing

By designing a slitting mechanism that is easy to change the tool, the cutting quality and capacity limitations caused by the wear of the blade of the traditional slitting mechanism are solved, and the effect of quickly changing the blade and adapting to different material needs is achieved.

CN222681113UActive Publication Date: 2025-03-28HANGZHOU HANSOAR MASCH CO LTD
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Patent Information

Application Number
CN202420247038.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-28
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The traditional slitting mechanism cannot be replaced or adjusted in time, resulting in blade wear, degraded cutting quality, uneven slitting lines, edge burrs and other problems, affecting work efficiency and production capacity.

Method used

A slitting mechanism for easy tool change is designed, including a base plate, a first support plate, a second support plate, a replaceable tool device, a moving tool device, a power device and a collection device. The mechanism quickly changes the tool through a replaceable tool device, move the tool device manually adjusts the tool position, the power device provides cutting power, and the collection device collects the cut material.

Benefits of technology

It realizes rapid blade replacement, saves replacement time and labor costs, adapts to the film needs of different materials or specifications, improves cutting quality and work efficiency, and enhances production capacity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222681113U_ABST
    Figure CN222681113U_ABST
Patent Text Reader

Abstract

The utility model discloses a slitting mechanism convenient to change a cutter, which comprises a bottom plate, a first support plate welded on the top of the bottom plate, a second support plate welded on the top of the bottom plate, a replaceable cutter device arranged above the bottom plate, and a cutting device arranged above the replaceable cutter device, and the movable cutter device is mounted on the outer wall of the first supporting plate. The utility model relates to the technical field of dividing and cutting machines, in particular to a dividing and cutting mechanism convenient to replace a cutter, through the cooperation of a bottom plate, a second supporting plate and a replaceable cutter device, as a cutter and a cutter support are assembled up and down, the cutter can be rapidly replaced through simple operation, the whole structure does not need to be disassembled, the time and labor cost for replacing the cutter are saved, and the cutting efficiency is improved. The splitting machine with the replaceable blade can meet the requirements of thin films of different materials or specifications, and can easily adapt to thin film materials of different thicknesses, hardness or special requirements by replacing the blade.
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Description

Technical Field

[0001] The utility model relates to the technical field of slitting machines, in particular to a slitting mechanism which is convenient for changing blades. Background Art

[0002] Slitting machine is a mechanical equipment that can cut wide paper, mica tape or film into multiple narrow materials. It is commonly used in papermaking machinery, wire and cable mica tape and printing and packaging machinery. Slitting machine is mainly used for: non-woven fabrics; mica tape, paper, insulating materials and various film materials. It is especially suitable for cutting narrow tapes (non-woven fabrics, paper, insulating materials, mica tape, film, etc.). When replacing the cutter of the slitting machine, a slitting mechanism that is easy to change the cutter is required.

[0003] For the current slitting mechanism, first clean and check the slitter to ensure that it is in normal working condition, prepare the required film and other necessary tools, adjust the parameters of the slitter according to the slitting requirements, install the appropriate blade on the knife disc of the slitter. If the slitter does not have a convenient knife changing function, you may need to use special tools to install and fix the blade. Adjust the position of the knife disc as needed to ensure the cutting position is accurate, turn on the power of the slitter, and start the slitter.

[0004] The traditional slitting mechanism cannot replace or adjust the blade in time, so the blade will gradually wear during the cutting process. As the blade wears, the cutting quality may decline, resulting in problems such as uneven slitting lines and edge burrs. The blade wear of the slitting machine will affect work efficiency and production capacity. When the blade becomes blunt, the slitting speed needs to be slowed down to ensure the cutting quality, which will cause the slitting machine to work slower, thereby limiting production capacity. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a slitting mechanism that is easy to change blades, which solves the problem that the traditional slitting mechanism cannot replace or adjust the blades in time, and the blades will gradually wear out during the cutting process. As the blades wear, the cutting quality may decline, resulting in problems such as uneven slitting lines and burrs on the edges. The blade wear of the slitting machine will affect work efficiency and production capacity. When the blade becomes blunt, the slitting speed needs to be slowed down to ensure the cutting quality, which will cause the working speed of the slitting machine to slow down, thereby limiting the production capacity.

[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a slitting mechanism that is easy to change knives, including a base plate, a first support plate welded on the top of the base plate, and a second support plate welded on the top of the base plate, the slitting mechanism that is easy to change knives also includes: a replaceable tool device, arranged above the base plate; a movable tool device, installed above the first support plate and the second support plate; a power device, arranged above the base plate; a collecting device, installed above the first support plate and the second support plate; wherein the replaceable tool device is convenient for quickly changing tools, the movable tool device is convenient for adjusting the cutting position, the power device provides power for the tool to cut the plastic film, and the collecting device can collect the cut plastic film.

[0007] Preferably, the replaceable tool device includes: a first transverse roller, which is rotatably connected to the outer wall of the first support plate through a bearing, and is rotatably connected to the outer wall of the second support plate through a bearing; a cutting knife, which is fixedly connected to the outer wall of the first transverse roller through bolts; a second transverse roller, which is rotatably connected to the outer wall of the first support plate through a bearing, and is rotatably connected to the outer wall of the second support plate through a bearing; a cutting knife support, which is fixedly connected to the outer wall of the second transverse roller through bolts; wherein, fixing the cutting knife and the cutting knife support with bolts is conducive to quick replacement when damaged.

[0008] Preferably, the movable tool device includes: a first baffle plate, welded to the outer wall of the first transverse roller; a first limit rod, detachably connected to the outer wall of the first baffle plate and installed on the inner wall of the cutting knife; a first threaded rod, rotatably connected to the inner wall of the first baffle plate through a bearing, and threadedly connected to the inner wall of the cutting knife; a first sleeve, installed on the outer wall of the first threaded rod; a second baffle plate, welded to the outer wall of the second transverse roller; a second threaded rod, rotatably connected to the inner wall of the second baffle plate through a bearing, and threadedly connected to the inner wall of the cutting knife support; a second sleeve, installed on the outer wall of the second threaded rod; a second limit rod, detachably connected to the outer wall of the second baffle plate, and installed on the inner wall of the cutting knife support; wherein, the first threaded rod and the second threaded rod are respectively driven to rotate by the first sleeve and the second sleeve, and the cutting knife and the cutting knife support are respectively driven to move along the outer wall of the first limit rod and the second limit rod.

[0009] Preferably, the power device includes: a servo motor, fixedly connected to the outer wall of the first support plate by bolts; a first gear, detachably connected to one end of the first transverse roller; a second gear, detachably connected to one end of the second transverse roller and meshing with the outer wall of the first gear; wherein the servo motor drives the first transverse roller and the second transverse roller through the first gear and the second gear, thereby driving the cutting knife and the cutting knife support to rotate.

[0010] Preferably, the collecting device includes: a first clip, welded to the outer wall of the first support plate, and welded to the outer wall of the second support plate; a second clip, fixedly connected to the top of the first clip by bolts, and installed on the outer walls of the first support plate and the second support plate; a third cross roller, rotatably connected to the inner wall of the first clip through a bearing, and rotatably connected to the inner wall of the second clip through a bearing; wherein, the first clip and the second clip lock the third cross roller to prevent it from falling.

[0011] Beneficial Effects

[0012] The utility model provides a slitting mechanism that is easy to change blades. It has the following beneficial effects: the slitting mechanism that is easy to change blades cooperates with the bottom plate, the first support plate, the second support plate and the replaceable blade device. Since the cutting blade and the cutting blade support are assembled up and down, the blade can be quickly replaced through simple operations without disassembling the entire structure, saving time and labor costs for replacing blades. The slitting machine with replaceable blades can adapt to the needs of films of different materials or specifications. By replacing the blades, it can easily adapt to film materials of different thicknesses, hardness or special requirements.

[0013] Through the base plate, the first support plate, the second support plate and the movable tool device, the manually adjustable threaded rod can achieve minute tool position adjustments. The operator can precisely control the front and rear or up and down positions of the tool by gradually rotating the threaded rod as needed to achieve the desired cutting effect. Due to the existence of the manually adjustable threaded rod, the slitting machine can adapt to materials of different thicknesses, widths or special requirements. According to the characteristics and requirements of the film material used, the operator can freely adjust the position of the tool to meet different production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A cross-sectional view of

[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the first transverse roller, the cutting knife and the first baffle;

[0017] Figure 4 for Figure 2 Schematic diagram of the structure of the second transverse roller, the cutting knife support and the second threaded rod.

[0018] In the figure: 1. bottom plate, 2. replaceable tool device, 201. first transverse roller, 202. cutting knife, 203. second transverse roller, 204. cutting knife support, 3. movable tool device, 301. first baffle, 302. first limiting rod, 303. first threaded rod, 304. first sleeve, 305. second baffle, 306. second threaded rod, 307. second sleeve, 308. second limiting rod, 4. power device, 401. servo motor, 402. first gear, 403. second gear, 5. collecting device, 501. first buckle, 502. second buckle, 503. third transverse roller, 6. first support plate, 7. second support plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.

[0021] The traditional slitting mechanism cannot replace or adjust the blade in time, so the blade will gradually wear out during the cutting process. As the blade wears out, the cutting quality may decline, resulting in problems such as uneven slitting lines and edge burrs. The blade wear of the slitting machine will affect work efficiency and production capacity. When the blade becomes blunt, the slitting speed needs to be slowed down to ensure the cutting quality, which will cause the slitting machine to work slower, thereby limiting production capacity;

[0022] In view of this, the utility model provides a slitting mechanism which is convenient for changing blades. Through the cooperation of the bottom plate, the first support plate, the second support plate and the replaceable tool device, since the cutting knife and the cutting knife support are assembled up and down, the blade can be quickly replaced through simple operation without disassembling the entire structure, thus saving time and labor costs for replacing blades. The slitting machine with replaceable blades can adapt to the needs of films of different materials or specifications. By replacing the blades, it can easily adapt to film materials of different thicknesses, hardnesses or special requirements.

[0023] Embodiment 1: Figure 1 , 2, 3 and 4 show that a slitting mechanism convenient for changing knives comprises a bottom plate 1, a first support plate 6 is welded on the top of the bottom plate 1, a second support plate 7 is welded on the top of the bottom plate 1, and the slitting mechanism convenient for changing knives further comprises: a replaceable knife device 2, arranged above the bottom plate 1; a movable knife device 3, installed above the first support plate 6 and the second support plate 7; a power device 4, arranged above the bottom plate 1; a collecting device 5, installed above the first support plate 6 and the second support plate 7; wherein the replaceable knife device 2 is convenient for quickly changing knives, the movable knife device 3 is convenient for adjusting the cutting position, the power device 4 provides power for the knife to cut the plastic film, and the collecting device 5 can collect the cut plastic film;

[0024] In the specific implementation process, it is worth pointing out that the first support plate 6 and the second support plate 7 serve to support the slitting mechanism for easy knife change;

[0025] Specifically, when using the slitting mechanism that is easy to change the tool, the staff first installs the tool with the replaceable tool device 2, and then adjusts the tool to a suitable position by the mobile tool device 3, and then starts the power device 4, and collects the cut film material through the slitting mechanism that is easy to change the tool using the collection device 5.

[0026] Embodiment 2: By Figure 1 , 2 , 3 and 4, the replaceable tool device 2 includes: a first transverse roller 201, which is rotatably connected to the outer wall of the first support plate 6 through a bearing, and is rotatably connected to the outer wall of the second support plate 7 through a bearing; a cutting knife 202, which is fixedly connected to the outer wall of the first transverse roller 201 through bolts; a second transverse roller 203, which is rotatably connected to the outer wall of the first support plate 6 through a bearing, and is rotatably connected to the outer wall of the second support plate 7 through a bearing; a cutting knife support 204, which is fixedly connected to the outer wall of the second transverse roller 203 through bolts; wherein, fixing the cutting knife 202 and the cutting knife support 204 with bolts is conducive to rapid replacement when damaged;

[0027] In the specific implementation process, it is worth pointing out that the fixing and replacement of the cutting blade 202 and the cutting blade support 204 are facilitated by bolts;

[0028] Specifically, based on the above-mentioned embodiment 1, the staff will assemble the cutting knife 202 and the cutting knife support 204 on the outer walls of the first transverse roller 201 and the second transverse roller 203, and then screw the bolts into the holes on the cutting knife 202 and the cutting knife support 204, and then tighten the bolts.

[0029] Embodiment 3: By Figure 1 , 2, 3 and 4, the movable tool device 3 includes: a first baffle 301, welded to the outer wall of the first transverse roller 201; a first limiting rod 302, detachably connected to the outer wall of the first baffle 301, and installed on the inner wall of the cutting knife 202; a first threaded rod 303, rotatably connected to the inner wall of the first baffle 301 through a bearing, and threadedly connected to the inner wall of the cutting knife 202; a first sleeve 304, installed on the outer wall of the first threaded rod 303; a second baffle 305, welded to the outer wall of the second transverse roller 203; a second threaded rod 306, rotatably connected to the inner wall of the first baffle 301 through a bearing, and threadedly connected to the inner wall of the cutting knife 202; The first sleeve 304 and the second sleeve 307 are connected to the inner wall of the second baffle plate 305 and are threadedly connected to the inner wall of the cutting knife support 204; the second sleeve 307 is installed on the outer wall of the second threaded rod 306; the second limiting rod 308 is detachably connected to the outer wall of the second baffle plate 305 and is installed on the inner wall of the cutting knife support 204; wherein the first sleeve 304 and the second sleeve 307 respectively drive the first threaded rod 303 and the second threaded rod 306 to rotate, and respectively drive the cutting knife 202 and the cutting knife support 204 to move along the outer wall of the first limiting rod 302 and the second limiting rod 308;

[0030] In the specific implementation process, it is worth pointing out that the first limiting rod 302 and the second limiting rod 308 play a role in limiting displacement, preventing the cutting knife 202 and the cutting knife support 204 from rotating with the rotation of the first transverse roller 201 and the second transverse roller 203;

[0031] Specifically, based on the above-mentioned embodiment one, when the cutting knife 202 and the cutting knife support 204 need to be adjusted, the staff manually twists the first sleeve 304 and the second sleeve 307, and then the first sleeve 304 and the second sleeve 307 drive the cutting knife 202 and the cutting knife support 204 to move through the first threaded rod 303 and the second threaded rod 306. When the cutting knife 202 and the cutting knife support 204 move to the appropriate position, stop rotating the first sleeve 304 and the second sleeve 307.

[0032] Embodiment 4: By Figure 1 , 2 As can be seen from Figure 4, the power device 4 includes: a servo motor 401, the model of the servo motor 401 is ECMA-E1 1320RS, which is fixedly connected to the outer wall of the first support plate 6 by bolts; a first gear 402, which is detachably connected to one end of the first transverse roller 201; a second gear 403, which is detachably connected to one end of the second transverse roller 203 and meshed with the outer wall of the first gear 402; wherein the servo motor 401 drives the first transverse roller 201 and the second transverse roller 203 through the first gear 402 and the second gear 403, and drives the cutting knife 202 and the cutting knife support 204 to rotate;

[0033] In the specific implementation process, it is worth pointing out that the servo motor 401 provides power for the first transverse roller 201 and the second transverse roller 203;

[0034] Specifically, based on the above-mentioned embodiment 1, the staff turns on the external power supply of the servo motor 401, and then the servo motor 401 drives the first transverse roller 201 and the second transverse roller 203 through the first gear 402 and the second gear 403, drives the cutting knife 202 and the cutting knife support 204 to rotate, and then the cutting knife 202 cuts the film on the cutting mechanism that is convenient for knife changing.

[0035] Embodiment 5: By Figure 1 and 2 It can be seen that the collecting device 5 includes: a first buckle 501, which is welded to the outer wall of the first support plate 6 and the outer wall of the second support plate 7; a second buckle 502, which is fixedly connected to the top of the first buckle 501 by bolts and installed on the outer walls of the first support plate 6 and the second support plate 7; a third transverse roller 503, which is rotatably connected to the inner wall of the first buckle 501 through a bearing, and is rotatably connected to the inner wall of the second buckle 502 through a bearing; wherein the first buckle 501 and the second buckle 502 lock the third transverse roller 503 to prevent it from falling;

[0036] In the specific implementation process, it is worth pointing out that the first buckle 501 and the second buckle 502 fix the third transverse roller 503, and the third transverse roller 503 is engaged with the external power device;

[0037] Specifically, based on the above-mentioned embodiment 1, the staff places the two ends of the third cross roller 503 inside the first buckle 501, and then places the second buckle 502 on the first buckle 501, and then passes the bolts through the holes on the first buckle 501 and the second buckle 502, and then tightens the bolts, and then collects the slit film through external power.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slitting mechanism for facilitating knife change, comprising a bottom plate (1), characterized in that: A first support plate (6) is welded to the top of the bottom plate (1), and a second support plate (7) is welded to the top of the bottom plate (1). The slitting mechanism for facilitating knife change further comprises: A replaceable tool device (2) is arranged above the bottom plate (1); A movable tool device (3) installed above the first support plate (6) and the second support plate (7); A power device (4) is arranged above the bottom plate (1); A collecting device (5) installed above the first support plate (6) and the second support plate (7); The replaceable tool device (2) facilitates quick replacement of the tool, the movable tool device (3) facilitates adjustment of the cutting position, the power device (4) provides power for the tool to cut the plastic film, and the collection device (5) can collect the cut plastic film.

2. A slitting mechanism for easy knife change according to claim 1, characterized in that: The replaceable tool device (2) comprises: A first transverse roller (201) is rotatably connected to the outer wall of the first support plate (6) via a bearing, and is rotatably connected to the outer wall of the second support plate (7) via a bearing; A cutting blade (202) fixedly connected to the outer wall of the first transverse roller (201) by means of bolts; A second transverse roller (203) is rotatably connected to the outer wall of the first support plate (6) via a bearing, and is rotatably connected to the outer wall of the second support plate (7) via a bearing; A cutting blade support (204) fixedly connected to the outer wall of the second transverse roller (203) by means of bolts; The cutting blade (202) and the cutting blade support (204) are fixed with bolts, which facilitates rapid replacement when damaged.

3. A slitting mechanism for easy blade change according to claim 2, characterized in that: The movable tool device (3) comprises: A first baffle (301) welded to the outer wall of the first transverse roller (201); A first limiting rod (302) is detachably connected to the outer wall of the first baffle (301) and is mounted on the inner wall of the cutting knife (202); A first threaded rod (303) is rotatably connected to the inner wall of the first baffle (301) via a bearing and is threadably connected to the inner wall of the cutting blade (202); A first sleeve (304) mounted on the outer wall of the first threaded rod (303); A second baffle (305) welded to the outer wall of the second transverse roller (203); A second threaded rod (306) is rotatably connected to the inner wall of the second baffle (305) via a bearing and is threadedly connected to the inner wall of the cutting blade support (204); A second sleeve (307) mounted on the outer wall of the second threaded rod (306); A second limiting rod (308) is detachably connected to the outer wall of the second baffle (305) and mounted on the inner wall of the cutting blade support (204); The first sleeve (304) and the second sleeve (307) respectively drive the first threaded rod (303) and the second threaded rod (306) to rotate, thereby respectively driving the cutting knife (202) and the cutting knife support (204) to move along the outer walls of the first limiting rod (302) and the second limiting rod (308).

4. A slitting mechanism for easy blade change according to claim 2, characterized in that: The power device (4) comprises: A servo motor (401) fixedly connected to the outer wall of the first support plate (6) by means of bolts; A first gear (402) detachably connected to one end of the first transverse roller (201); A second gear (403) is detachably connected to one end of the second transverse roller (203) and meshes with an outer wall of the first gear (402); The servo motor (401) drives the first transverse roller (201) and the second transverse roller (203) through the first gear (402) and the second gear (403), thereby driving the cutting knife (202) and the cutting knife support (204) to rotate.

5. A slitting mechanism for easy blade change according to claim 1, characterized in that: The collecting device (5) comprises: A first buckle (501) is welded to the outer wall of the first support plate (6) and to the outer wall of the second support plate (7); A second buckle (502) is fixedly connected to the top of the first buckle (501) by means of bolts and is mounted on the outer walls of the first support plate (6) and the second support plate (7); A third transverse roller (503) is rotatably connected to the inner wall of the first buckle (501) via a bearing, and is rotatably connected to the inner wall of the second buckle (502) via a bearing; The first buckle (501) and the second buckle (502) lock the third transverse roller (503) to prevent it from falling.