Light wallboard cutting device

Abstract

The utility model is suitable for the technical field of wallboard processing, and provides a light wallboard cutting device which comprises a rack, a conveying mechanism is installed at the top end of the rack, sliding mechanisms are installed on the rack and located on the two sides of the conveying mechanism, and a plurality of sets of cutting mechanisms are connected to the sliding mechanisms in a sliding mode. By arranging the conveying mechanism, wallboard feeding and discharging are conveniently driven, the sliding mechanism and the cutting mechanisms are installed on the rack, the automatic cutting function can be achieved, the cutting efficiency is greatly improved, the labor cost is reduced, the cutting efficiency can be greatly improved by arranging the multiple sets of cutting mechanisms, the cutting mechanisms are installed on the sliding mechanism in a sliding mode, and the cutting efficiency is improved. The distance can be freely adjusted, the cutting requirements of wallboards of different shapes and sizes are met, the universality of the equipment is improved, it can be ensured that the wallboards and a cutting tool are accurately aligned in the cutting process, the cutting quality is improved, manual work does not need to participate in cutting operation, and potential safety hazards of manual operation are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of wallboard processing, in particular to a lightweight wallboard cutting device. Background Art

[0002] The advantages of lightweight wall panels include multiple environmental protection, thermal insulation, sound insulation, breathable humidity control, fire prevention, etc., making it a new type of energy-saving wall material. Its inner layer is equipped with reasonably arranged heat-insulating and sound-absorbing inorganic foam profiles or other insulation materials, making the overall performance more superior. At the same time, lightweight wall panels have a wide range of applications and can be used for non-load-bearing internal partitions in industrial and civil buildings, as well as partitions and decorations in public buildings and commercial buildings. With the demand for innovation in the construction market, construction is developing in the direction of high efficiency, speed, and quality. As a new form of construction, prefabricated buildings improve construction efficiency and shorten construction periods on the basis of ensuring orderly management of on-site construction, and play a very important role in controlling construction quality.

[0003] The traditional method of cutting lightweight wall panels usually adopts manual operation, which has low cutting efficiency, low degree of automation, high labor intensity and poor safety. Utility Model Content

[0004] The utility model provides a light wall panel cutting device, aiming to solve the problems that a traditional light wall panel cutting method usually adopts manual operation, has low cutting efficiency, low automation, high manual labor intensity and poor safety.

[0005] The utility model is implemented in this way. A light wallboard cutting device comprises a frame, a conveying mechanism is installed on the top of the frame, sliding mechanisms are installed on both sides of the frame located at the conveying mechanism, and a plurality of cutting mechanisms are slidably connected to the sliding mechanisms.

[0006] Preferably, the conveying mechanism includes: a mounting plate, wherein the mounting plates are in two groups and are arranged in parallel at the top of the frame, and active rollers and passive rollers are respectively arranged at both ends of the mounting plate, and a transmission belt is connected to the active roller and the passive roller for transmission, and a conveying motor is connected to one end of the active roller through a belt drive, and the conveying motor is installed on the frame.

[0007] The beneficial effect of adopting the above further solution is that no manual handling is required, which greatly reduces the labor intensity.

[0008] Preferably, the sliding mechanism includes: slide rails, which are provided with two groups, and the two groups of slide rails are arranged in parallel on both sides of the frame located at the conveying mechanism, each group of the slide rails is slidably connected with a slider, each group of the slide rails is provided with a first rack, each group of the sliders is installed with a first travel motor, a gear is fixed to the output end of the first travel motor, and the gear is meshed with the first rack for transmission connection, and sliding columns are mounted on the top ends of the two groups of sliders.

[0009] The beneficial effect of adopting the above further solution is that it is convenient to perform transverse cutting of the wall panels of the conveyor belt, thereby improving the cutting efficiency.

[0010] Preferably, one group of the cutting mechanisms includes: a mounting frame, the mounting frame is slidably connected to the sliding column through a slider, a lifting cylinder is installed on the top of the mounting frame, the output end of the lifting cylinder is fixedly connected to a lifting plate, and a laser cutting head is installed on the lifting plate.

[0011] The beneficial effect of adopting the above further solution is that the wall panels of the lower conveyor belt can be cut.

[0012] Preferably, a second rack is provided on the slide column, a second travel motor is installed on each group of the mounting frames, an output end of the second travel motor is fixedly connected to a travel gear, and the travel gear is gear-coupled with the second rack.

[0013] The beneficial effects of adopting the above further solution are: it is suitable for cutting wall panels of different sizes, improves the application range of the device, and also improves the cutting efficiency.

[0014] Preferably, a scraper is vertically arranged at one end of the mounting plate, and the scraper is located on one side of the conveyor belt.

[0015] The beneficial effect of adopting the above further solution is: it is convenient to clean the conveyor belt, facilitate subsequent continuous use, and prevent dust residues from affecting the cutting effect of the subsequently placed wall panels.

[0016] Preferably, a drag chain is installed on the slide rail, one end of the drag chain is fixedly connected to the slide rail, and the other end of the drag chain is fixedly connected to the slider.

[0017] The beneficial effect of adopting the above further solution is: it is convenient for the electrical wires of the electrical appliances on the sliding mechanism to follow the movement, thereby ensuring the normal operation of the device.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: a lightweight wall panel cutting device of the utility model is provided with a conveying mechanism on the frame, which facilitates the loading and unloading of wall panels; and a sliding mechanism and a cutting mechanism are installed on the frame, so that functions such as automatic loading, automatic cutting and automatic unloading can be realized, which greatly improves the cutting efficiency and reduces the labor cost; and the cutting efficiency can be greatly improved by providing multiple groups of cutting mechanisms; the cutting mechanism is slidably installed on the sliding mechanism, and the spacing can be freely adjusted to meet the cutting requirements of wall panels of different shapes and sizes, thereby improving the versatility of the equipment and ensuring the accurate alignment of the wall panel and the cutting tool during the cutting process, thereby improving the cutting quality; and no manual participation in the cutting operation is required, thereby reducing the safety hazards of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 for Figure 1 The enlarged structural diagram at B in the middle;

[0022] Figure 4 for Figure 1 A side view schematic diagram of the structure;

[0023] Figure 5 for Figure 4 Enlarged structural diagram at point C in the middle.

[0024] In the figure: 1. frame; 2. conveying mechanism; 21. mounting plate; 22. conveyor belt; 23. conveying motor; 3. sliding mechanism; 31. slide rail; 32. slider; 33. first rack; 34. first travel motor; 35. slide column; 4. cutting mechanism; 41. mounting frame; 42. lifting cylinder; 43. lifting plate; 44. laser cutting head; 5. second rack; 6. second travel motor; 7. scraper; 8. drag chain. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] See also Figure 1-5The utility model provides a technical solution for a lightweight wall panel cutting device: a lightweight wall panel cutting device, comprising a frame 1, a conveying mechanism 2 is installed on the top of the frame 1, sliding mechanisms 3 are installed on both sides of the conveying mechanism 2 of the frame 1, and a plurality of cutting mechanisms 4 are slidably connected to the sliding mechanism 3.

[0027] In this embodiment, a conveying mechanism 2 is provided on the frame 1 to facilitate the loading and unloading of wall panels. A sliding mechanism 3 and a cutting mechanism 4 are installed on the frame 1, so that functions such as automatic loading, automatic cutting, and automatic unloading can be realized, which greatly improves the cutting efficiency and reduces the labor cost. By providing multiple groups of cutting mechanisms 4, the cutting efficiency can be greatly improved. The cutting mechanism 4 is slidably installed on the sliding mechanism 3, and the spacing can be freely adjusted to meet the cutting requirements of wall panels of different shapes and sizes, thereby improving the versatility of the equipment and ensuring the accurate alignment of the wall panel and the cutting tool during the cutting process, thereby improving the cutting quality. No manual participation in the cutting operation is required, thereby reducing the safety hazards of manual operation.

[0028] Furthermore, the conveying mechanism 2 includes: a mounting plate 21, the mounting plates 21 are in two groups, which are arranged in parallel at the top of the frame 1, and active rollers and passive rollers are respectively arranged at both ends of the mounting plate 21. The active roller and the passive roller are connected with a transmission belt 22 for transmission. One end of the active roller is connected with a conveying motor 23 through a belt drive, and the conveying motor 23 is installed on the frame 1.

[0029] In this embodiment, a mounting plate 21 is fixedly installed on the top of the frame 1, and the mounting plate 21 is installed at the front and rear ends of the frame 1. An active roller and a passive roller are rotatably connected to the left and right ends of the mounting plate 21 respectively. The active roller is connected to a conveying motor 23 through a belt drive. Driven by the conveying motor 23, the active roller is driven to rotate, thereby driving the transmission belt 22 to transmit, which facilitates feeding and discharging of materials through the transmission belt 22, without the need for manual handling, thereby greatly reducing the labor intensity of manual labor.

[0030] Typically, the sliding mechanism 3 comprises: a slide rail 31, wherein two groups of slide rails 31 are provided, and the two groups of slide rails 31 are arranged in parallel on both sides of the frame 1 located at the conveying mechanism 2, and each group of slide rails 31 is slidably connected with a slider 32, and each group of slide rails 31 is provided with a first rack 33, and each group of sliders 32 is installed with a first travel motor 34, and a gear is fixed to the output end of the first travel motor 34, and the gear is meshed and driven with the first rack 33, and a slide column 35 is mounted on the top of the two groups of sliders 32.

[0031] In this embodiment, the sliding mechanism 3 includes a slide rail 31, which is installed on both sides of the conveying mechanism 2. A first travel motor 34 is installed on the slider 32, and a first rack 33 that is adapted to each other is installed on the slide rail 31. Driven by the first travel motor 31, the first rack 33 can be driven to drive the slider 32 to slide on the slide rail 31, which is convenient for driving the cutting mechanism 4 installed on the slide column 35 to move horizontally, thereby facilitating the horizontal cutting of the wall panels of the conveyor belt 22 and improving the cutting efficiency.

[0032] Specifically, one group of cutting mechanisms 4 includes: a mounting frame 41, the mounting frame 41 is slidably connected to the sliding column 35 through a slider, a lifting cylinder 42 is installed on the top of the mounting frame 41, and the output end of the lifting cylinder 42 is fixedly connected to a lifting plate 43, and a laser cutting head 44 is installed on the lifting plate 43.

[0033] In this embodiment, the cutting mechanism 4 includes a mounting frame 41, and a lifting cylinder 42 is installed on the mounting frame 41. The lifting cylinder 42 is driven to drive the bottom lifting plate 43 to move up and down, so as to facilitate the laser cutting head 44 installed on the lifting plate 43 to move up and down, thereby facilitating the cutting of the wall panels on the conveyor belt 22 below.

[0034] In addition, a second rack 5 is provided on the slide column 35, and a second travel motor 6 is installed on each set of mounting frames 41. The output end of the second travel motor 6 is fixedly connected to the travel gear, and the travel gear is meshed and driven with the second rack 5.

[0035] In this embodiment, by installing a second travel motor 6 on the mounting frame 41 and providing a second rack 5 on the sliding column 35, the laser cutting head 44 on the mounting frame 41 can be driven by the second travel motor 6 to move in the vertical direction, so that the spacing between several groups of cutting mechanisms 4 can be adjusted conveniently, thereby being suitable for the cutting needs of wall panels of different sizes, thereby improving the application range of the device and also improving the cutting efficiency.

[0036] In addition, a scraper 7 is vertically disposed at one end of the mounting plate 21, and the scraper 7 is located on one side of the conveyor belt 22.

[0037] In this embodiment, a scraper 7 is installed on one side below the conveyor belt 22. When the conveyor belt 22 moves, the scraper 7 can scrape the dust and cutting residues on the surface of the conveyor belt 22, so as to clean the conveyor belt 22 and facilitate its subsequent continuous use, thereby preventing dust residues from affecting the cutting effect of the subsequently placed wall panels.

[0038] It should be noted that a drag chain 8 is installed on the slide rail 31 , one end of the drag chain 8 is fixedly connected to the slide rail 31 , and the other end of the drag chain 8 is fixedly connected to the slider 32 .

[0039] In this embodiment, by providing a drag chain 8, it is convenient for the electrical wires of the electrical appliances on the sliding mechanism 3 to follow the movement, thereby ensuring the normal operation of the device.

[0040] The working principle and use process of the utility model: After the utility model is installed, the external power supply is connected to power the device through the external power supply, and the external controller is connected to control the operation of each mechanism through the external controller to ensure the normal operation of the device. The lightweight wall panel to be cut is transported to the conveyor belt 22 through the external conveying mechanism, and the driving motor 23 drives the active roller to rotate, thereby driving the conveyor belt 22 to drive, and the feeding is driven by the second walking motor 6. The laser cutting head 44 on the mounting frame 41 can be driven to move in the vertical direction, which is convenient for adjusting the spacing of several groups of cutting mechanisms 4 to determine the cutting After the cutting distance, the bottom lifting plate 43 is driven to move up and down by driving the lifting cylinder 42, so as to conveniently drive the laser cutting head 44 installed on the lifting plate 43 to move up and down, so as to facilitate the cutting processing of the wall panels of the conveyor belt 22 below. Under the drive of the first walking motor 31, the first rack 33 can be transmitted, thereby driving the slider 32 to slide on the slide rail 31, so as to facilitate the cutting mechanism 4 installed on the slide column 35 to move horizontally, and perform horizontal cutting on the wall panels of the conveyor belt 22. After the cutting is completed, the cutting mechanism 4 and the sliding mechanism 3 are reset, and the material is discharged through the conveyor belt 23. The above completes the use process of a lightweight wall panel cutting device.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A lightweight wall panel cutting device, characterized in that: It comprises a frame (1), a conveying mechanism (2) is installed on the top of the frame (1), sliding mechanisms (3) are installed on both sides of the frame (1) located on the conveying mechanism (2), and a plurality of cutting mechanisms (4) are slidably connected to the sliding mechanisms (3); The sliding mechanism (3) comprises: a slide rail (31), wherein two groups of the slide rails (31) are provided, and the two groups of slide rails (31) are arranged in parallel on both sides of the frame (1) located at the conveying mechanism (2), each group of the slide rails (31) is slidably connected to a slider (32), each group of the slide rails (31) is provided with a first rack (33), each group of the sliders (32) is installed with a first travel motor (34), a gear is fixed to the output end of the first travel motor (34), the gear is meshed and transmission-connected with the first rack (33), and slide columns (35) are mounted on the top ends of the two groups of sliders (32); One group of the cutting mechanisms (4) comprises: a mounting frame (41), the mounting frame (41) being slidably connected to a sliding column (35) via a slider, a lifting cylinder (42) being installed at the top end of the mounting frame (41), a lifting plate (43) being fixedly connected to the output end of the lifting cylinder (42), and a laser cutting head (44) being installed on the lifting plate (43); A second rack (5) is provided on the slide column (35), and a second travel motor (6) is installed on each group of the mounting frames (41). The output end of the second travel motor (6) is fixedly connected to a travel gear, and the travel gear is connected to the second rack (5) in a gearing transmission manner.

2. A lightweight wall panel cutting device according to claim 1, characterized in that: The conveying mechanism (2) comprises: a mounting plate (21), wherein the mounting plates (21) are in two groups and are arranged in parallel at the top of the frame (1); an active roller and a passive roller are respectively arranged at both ends of the mounting plate (21); a transmission belt (22) is connected to the active roller and the passive roller in a transmission manner; one end of the active roller is connected to a conveying motor (23) through a belt transmission; and the conveying motor (23) is installed on the frame (1).

3. A lightweight wall panel cutting device according to claim 2, characterized in that: A scraper (7) is vertically arranged at one end of the mounting plate (21), and the scraper (7) is located on one side of the conveyor belt (22).

4. A lightweight wall panel cutting device according to claim 1, characterized in that: A drag chain (8) is installed on the slide rail (31), one end of the drag chain (8) is fixedly connected to the slide rail (31), and the other end of the drag chain (8) is fixedly connected to the slider (32).

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