A chip flushing device for machining center

By designing an adjustable and rotatable machining center chip flushing device, the problem of difficulty in flexibly adapting to different processing positions and chip slag discharge in the prior art is solved, and the effect of automatic cleaning and chip discharge is achieved, which improves production efficiency and equipment maintenance convenience.

CN222711612UActive Publication Date: 2025-04-04LIAONING COASTAL PRECISION EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420351896.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-04
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The chip flushing device of the existing machining center is difficult to flexibly adapt to the needs of different processing locations, and it is not convenient to clean chips in different locations. The chips after flushing are not convenient to discharge slag, and it requires manual cleaning, which increases the workload of equipment maintenance and cleaning.

Method used

An adjustable and rotatable mechanical machining center chip flushing device is designed, equipped with a servo motor-driven turntable and rotating structure, which can automatically clean the chips and achieve uniform spraying through the liquid conduit and the liquid spray head, combining high-pressure nozzles and slag discharge screws to achieve automatic discharge of chips.

Benefits of technology

The device can flexibly adapt to different processing locations, realize flexible cleaning of the entire processing area, reduce the need for manual cleaning, reduce the workload of equipment maintenance and cleaning, improve production efficiency, and effectively separate chips and wastewater for easy cleaning and treatment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222711612U_ABST
    Figure CN222711612U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of mechanical processing technology, specifically a chip flushing device for a mechanical processing center, including a machine tool, a plurality of bottom columns are installed at the bottom of the machine tool, a box is installed at the top of the machine tool, an observation window is opened on the front of the box, liquid guide tubes are installed on both sides of the bottom of the inner wall of the box, a plurality of liquid spray heads are installed on the outer surface of the liquid guide tubes, a first rotating shaft is installed in the middle of one side of the inner wall of the box, a first servo motor is installed on one side of the first rotating shaft, and a turntable is installed at the end of the first rotating shaft away from the first servo motor. The improved flushing device can adapt to the needs of different processing positions and realize flexible cleaning of the entire processing area. The device should be able to cover the entire processing area to ensure that the chips can be effectively cleaned at any position, and the device can automatically clean the chips and effectively discharge them from the machine tool, reducing the need for manual cleaning.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a chip flushing device for a mechanical processing center. Background Art

[0002] Machining technology is a core area in the manufacturing industry. These technologies use advanced equipment and processes to process raw materials into high-quality, precise parts and products. With the advancement of science and technology, automation and intelligence have been widely used in mechanical processing, improving production efficiency and quality. The continuous development of mechanical processing technology is driving the progress of the manufacturing industry.

[0003] The chip flushing device of the machining center is a key device used to remove the chips generated by cutting during the machining process. Timely removal of chips is essential to maintaining machining quality, improving precision and extending tool life. This device can effectively flush the cutting area, reduce friction and heat accumulation, help improve surface quality, reduce machine tool wear, and provide a safe working environment. Therefore, the chip flushing device of the machining center is of great significance for optimizing the production process and ensuring the processing effect.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The chip flushing devices commonly used in machining centers can only be fixed at predetermined points for cleaning, and are difficult to flexibly adapt to the needs of different machining positions. It is not convenient to clean the chips at different positions, which affects the machining quality and efficiency; 2. The chip flushing devices commonly used in machining centers cannot easily discharge chips after flushing and need to be cleaned manually. This will increase the workload of equipment maintenance and cleaning, and may even cause machine tool failure or poor machining results. Utility Model Content

[0005] The purpose of the utility model is to provide a chip flushing device for a machining center to solve the problem that it is difficult to flexibly adapt to the needs of different processing positions, it is not convenient to clean the chips at different positions, and the chips after flushing are not convenient for slag discharge and need to be cleaned manually. To achieve the above purpose, the utility model provides the following technical solutions: A chip flushing device for a machining center, comprising a machine tool, a plurality of bottom columns are installed at the bottom of the machine tool, a box is installed on the top of the machine tool, an observation window is opened on the front of the box, liquid guide tubes are installed on both sides of the bottom of the inner wall of the box, and a plurality of liquid spray heads are installed on the outer surface of the liquid guide tube, a first rotating shaft is installed in the middle of one side of the inner wall of the box, a first servo motor is installed on one side of the first rotating shaft, a turntable is installed at one end of the first rotating shaft away from the first servo motor, a mounting plate is installed on one side of the turntable by screws, a second servo motor is installed on the upper surface of the mounting plate, a second rotating shaft is installed on one side of the second servo motor, a processing table is installed on the side of the second rotating shaft away from the second servo motor, a fixing fixture is installed on the top of the processing table, and a top cover is installed on the top of the box.

[0006] The machine tool includes a machine tool table, both ends of the machine tool table are provided with slag discharge grooves, a slag discharge screw is rotatably connected inside the slag discharge groove, a first drive motor is installed on one side of the slag discharge screw, a waste slag groove is provided at the bottom of one end of the slag discharge screw away from the first drive motor, and a filter drawer is installed inside the waste slag groove.

[0007] The top cover includes a cover plate movably mounted with the box body, a fixed block is installed on the top of the inner wall of the cover plate, the internal rotation of the fixed block is connected with a third rotating shaft, a second driving motor is installed on one side of the third rotating shaft, an end of the third rotating shaft close to the second driving motor is meshed with a first threaded rod through a gear, a surface of the first threaded rod is threadedly connected with a connecting groove, the third driving motor is installed on one side of the connecting groove, a second threaded rod is installed on the side of the third driving motor close to the connecting groove, a mounting seat is installed on the surface of the second threaded rod, a telescopic rod is installed on the top of the mounting seat, a mounting disc is installed on the top of the telescopic rod, a blowing fan is installed on one end of the upper surface of the mounting disc, and a high-pressure nozzle is installed at the axis center of the mounting disc.

[0008] Further preferably, the base columns are symmetrically distributed about a horizontal center line of the machine tool.

[0009] Further preferably, the turntable forms a rotating structure through a first rotating shaft and a first servo motor, and the processing table forms a rotating structure through a second rotating shaft and a second servo motor.

[0010] Further preferably, the mounting seat forms a moving structure through the second threaded rod and the third driving motor.

[0011] Further preferably, the mounting disc and the telescopic rod form a lifting structure.

[0012] Further preferably, the plurality of liquid spray heads are evenly and equidistantly distributed on the surface of the liquid guiding tube.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, the improved chip flushing device of the machining center is designed as an adjustable and rotatable structure, so that it can adapt to the needs of different processing positions and realize flexible cleaning of the entire processing area. The device should be able to cover the entire processing area to ensure that the chips can be effectively cleaned at any position.

[0015] In the utility model, the improved device should be able to automatically clean the chips and effectively discharge them from the machine tool, reducing the need for manual cleaning, which will significantly reduce the workload of equipment maintenance and cleaning and improve production efficiency. At the same time, the improved device can effectively separate the chips and wastewater for easier cleaning and disposal. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the front view structure of the box body of the utility model;

[0018] Figure 3 This is a schematic diagram of the top view of the box structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the machine tool of the utility model from a top view;

[0020] Figure 5 It is a front view structural diagram of the top cover of the utility model.

[0021] In the figure: 1, machine tool; 101, machine tool table; 102, slag discharge trough; 103, slag discharge screw; 104, first drive motor; 105, waste slag trough; 106, filter drawer; 2, bottom column; 3, box; 4, observation window; 5, liquid guide tube; 6, liquid spray head; 7, first rotating shaft; 8, first servo motor; 9, turntable; 10, mounting plate; 11, second servo motor; 12, second rotating shaft; 13, processing table; 14 , fixing fixture; 15, top cover; 1501, cover plate; 1502, fixing block; 1503, third rotating shaft; 1504, second driving motor; 1505, first threaded rod; 1506, connecting groove; 1507, third driving motor; 1508, second threaded rod; 1509, mounting seat; 15010, telescopic rod; 15011, mounting disc; 15012, blowing fan; 15013, high-pressure nozzle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 The utility model provides a technical solution: a chip flushing device for a machining center, comprising a machine tool 1, a plurality of bottom columns 2 are installed at the bottom of the machine tool 1, a box 3 is installed on the top of the machine tool 1, an observation window 4 is opened on the front of the box 3, liquid guide tubes 5 are installed on both sides of the bottom of the inner wall of the box 3, a plurality of liquid spray heads 6 are installed on the outer surface of the liquid guide tube 5, a first rotating shaft 7 is installed in the middle of one side of the inner wall of the box 3, a first servo motor 8 is installed on one side of the first rotating shaft 7, a turntable 9 is installed at one end of the first rotating shaft 7 away from the first servo motor 8, a mounting plate 10 is installed on one side of the turntable 9 by screws, a second servo motor 11 is installed on the upper surface of the mounting plate 10, a second rotating shaft 12 is installed on one side of the second servo motor 11, a processing table 13 is installed on the side of the second rotating shaft 12 away from the second servo motor 11, a fixing fixture 14 is installed on the top of the processing table 13, and a top cover 15 is installed on the top of the box 3.

[0024] The machine tool 1 includes a machine tool table 101, at both ends of which are provided slag discharge grooves 102, the interior of the slag discharge groove 102 is rotatably connected with a slag discharge screw 103, a first drive motor 104 is installed on one side of the slag discharge screw 103, a waste slag groove 105 is provided at the bottom of the end of the slag discharge screw 103 away from the first drive motor 104, and a filter drawer 106 is installed inside the waste slag groove 105.

[0025] The top cover 15 includes a cover plate 1501 movably mounted on the box body 3, a fixing block 1502 is mounted on the top of the inner wall of the cover plate 1501, a third rotating shaft 1503 is rotatably connected to the inside of the fixing block 1502, a second driving motor 1504 is mounted on one side of the third rotating shaft 1503, a first threaded rod 1505 is meshed with one end of the third rotating shaft 1503 close to the second driving motor 1504 through a gear, a surface of the first threaded rod 1505 is threadedly connected to a connecting groove 1506, and one side of the connecting groove 1506 is mounted There is a third driving motor 1507, and a second threaded rod 1508 is installed on one side of the third driving motor 1507 close to the connecting groove 1506. A mounting seat 1509 is installed on the surface of the second threaded rod 1508. A telescopic rod 15010 is installed on the top of the mounting seat 1509. A mounting disc 15011 is installed on the top of the telescopic rod 15010. A blowing fan 15012 is installed on one end of the upper surface of the mounting disc 15011, and a high-pressure nozzle 15013 is installed at the axis of the mounting disc 15011.

[0026] In this embodiment, Figure 1 As shown, the base columns 2 are symmetrically distributed about the horizontal center line of the machine tool 1; the symmetrical distribution design enhances the stability of the machine tool structure, improves processing accuracy, increases operational convenience, simplifies maintenance, and also improves aesthetics.

[0027] In this embodiment, Figure 2 As shown, the turntable 9 forms a rotating structure through the first rotating shaft 7 and the first servo motor 8, and the processing table 13 forms a rotating structure through the second rotating shaft 12 and the second servo motor 11; the rotating structure realizes the adjustable and rotatable characteristics, which enables the device to adapt to the needs of different processing positions and flexibly clean the entire processing area, thereby improving the applicability of the device and making it easier to adapt to different workpieces and processing processes, thereby improving production efficiency and operating convenience.

[0028] In this embodiment, Figure 5 As shown, the mounting seat 1509 forms a movable structure through the second threaded rod 1508 and the third drive motor 1507; the design of the movable structure enables the cleaning component to have the ability of flexible displacement. By controlling the third drive motor 1507, the second threaded rod 1508 can be adjusted and rotated, thereby realizing the movement of the mounting seat 1509. This flexible displacement design enables the equipment to move freely in the working area as needed to adapt to different processing requirements and workpiece sizes.

[0029] In this embodiment, Figure 5As shown, the mounting disc 15011 and the telescopic rod 15010 constitute a lifting structure, which provides height adjustment flexibility to adapt to work scenes and processing requirements at different heights. Secondly, by accurately positioning the height of the mounting disc 15011, the stability and accuracy of the working process are ensured.

[0030] In this embodiment, Figure 3 As shown, a plurality of liquid spray heads 6 are evenly and equidistantly distributed on the surface of the liquid guide tube 5, ensuring that the liquid is evenly sprayed in the working area, which helps to achieve uniform coverage of the working surface, improves the consistency and effect of liquid treatment, and can reduce or avoid dead corners in the working area, ensuring that the liquid can cover the entire treatment area, and preventing problems such as missed spraying or inadequate treatment.

[0031] The use method and advantages of the utility model: When the chip flushing device of the machining center is used, the working process is as follows:

[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, first, the user starts the second drive motor 1504 and the third drive motor 1507 to move the cleaning component to a suitable cleaning position, and then starts the blowing fan 15012 device to first clean the chips accumulated on the surface. At the same time, the angle and orientation of the workpiece to be cleaned can be flexibly adjusted by starting the first servo motor 8 and the second servo motor 11. Further, the high-pressure nozzle 15013 is started to clean the stubborn chips remaining on the surface of the workpiece in an all-round manner. After the workpiece is cleaned, the liquid guide pipe 5 is started to make the liquid spray head 6 discharge water, thereby cleaning the chips remaining on the machine tool table 101, so that the scattered chips are flushed into the interior of the slag discharge groove 102, and the slag discharge screw 103 is driven to rotate by the first drive motor 104, so that the chips are rolled into the interior of the waste slag groove 105 and then fall into the interior of the filter drawer 106, so as to facilitate the separation and cleaning of the slag. After cleaning, the filter drawer 106 can be pulled to recycle the internal slag and wastewater, and the filter can be replaced.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A chip flushing device for a machining center, comprising a machine tool (1), characterized in that: A plurality of bottom columns (2) are installed at the bottom of the machine tool (1), a box (3) is installed at the top of the machine tool (1), an observation window (4) is provided on the front of the box (3), liquid guide tubes (5) are installed on both sides of the bottom of the inner wall of the box (3), a plurality of liquid spray heads (6) are installed on the outer surface of the liquid guide tubes (5), a first rotating shaft (7) is installed in the middle of one side of the inner wall of the box (3), a first servo motor (8) is installed on one side of the first rotating shaft (7), and the first rotating shaft (7) is away from the first servo motor. A turntable (9) is installed at one end of the machine (8); a mounting plate (10) is mounted on one side of the turntable (9) by means of screws; a second servo motor (11) is mounted on the upper surface of the mounting plate (10); a second rotating shaft (12) is mounted on one side of the second servo motor (11); a processing table (13) is mounted on the side of the second rotating shaft (12) away from the second servo motor (11); a fixing fixture (14) is mounted on the top of the processing table (13); and a top cover (15) is mounted on the top of the box body (3); The machine tool (1) comprises a machine tool table (101), with slag discharge grooves (102) provided at both ends of the machine tool table (101), a slag discharge screw (103) rotatably connected inside the slag discharge groove (102), a first drive motor (104) being installed on one side of the slag discharge screw (103), a waste slag groove (105) being provided at the bottom of one end of the slag discharge screw (103) away from the first drive motor (104), and a filter drawer (106) being installed inside the waste slag groove (105); The top cover (15) comprises a cover plate (1501) movably mounted on the box body (3); a fixing block (1502) is mounted on the top of the inner wall of the cover plate (1501); a third rotating shaft (1503) is rotatably connected to the interior of the fixing block (1502); a second driving motor (1504) is mounted on one side of the third rotating shaft (1503); an end of the third rotating shaft (1503) close to the second driving motor (1504) is meshed with a first threaded rod (1505) via a gear; a surface of the first threaded rod (1505) is threadedly connected to a connecting groove (1506); one side of the connecting groove (1506) is A third driving motor (1507) is installed; a second threaded rod (1508) is installed on one side of the third driving motor (1507) close to the connecting groove (1506); a mounting seat (1509) is installed on the surface of the second threaded rod (1508); a telescopic rod (15010) is installed on the top of the mounting seat (1509); a mounting disc (15011) is installed on the top of the telescopic rod (15010); a blowing fan (15012) is installed on one end of the upper surface of the mounting disc (15011); and a high-pressure nozzle (15013) is installed at the axis of the mounting disc (15011).

2. A chip flushing device for a machining center according to claim 1, characterized in that: The base columns (2) are symmetrically distributed about the horizontal center line of the machine tool (1).

3. A chip flushing device for a machining center according to claim 1, characterized in that: The turntable (9) forms a rotating structure through a first rotating shaft (7) and a first servo motor (8), and the processing table (13) forms a rotating structure through a second rotating shaft (12) and a second servo motor (11).

4. A chip flushing device for a machining center according to claim 1, characterized in that: The mounting seat (1509) forms a moving structure through the second threaded rod (1508) and the third driving motor (1507).

5. The chip flushing device for a machining center according to claim 1, characterized in that: The mounting disc (15011) and the telescopic rod (15010) form a lifting structure.

6. A chip flushing device for a machining center according to claim 1, characterized in that: The plurality of liquid spray heads (6) are evenly and equidistantly distributed on the surface of the liquid guide tube (5).