A kind of inclined feeding calcining tube furnace

By designing an inclined feeding structure in a calcined tube furnace and using the gravity of the material to slide down the material for heat treatment, the problems of uneven heating and complex automation mechanisms in the heat treatment of materials above 1000°C in the prior art are solved, and efficient and uniform material heat treatment is achieved.

CN222733301UActive Publication Date: 2025-04-08ZHUZHOU DIYUAN POWDER METALLURGY FURNACE
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421497357.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the prior art, in the heat treatment of materials above 1000°C, the pushboat conveying method has problems such as large space occupation, limited material bearing capacity, uneven heating, complex structure of the automation mechanism and high failure rate.

Method used

A tilt feeding calcined tube furnace is designed. By tilting the top of the furnace rack, the furnace body keeps inclined with the furnace rack, and slowly passes through the furnace chamber in a free slide-off manner using the gravity of the material itself for heat treatment, and the sliding speed of the material is controlled by controlling the rotation speed of the rotating mechanical valve of the discharge valve.

Benefits of technology

Continuous heat treatment of large batches of materials is realized, and the heating effect is more uniform, which improves the quality and production efficiency of material heat treatment, while saving space in the furnace.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222733301U_ABST
    Figure CN222733301U_ABST
Patent Text Reader

Abstract

The utility model discloses an inclined feeding calcining tube furnace, comprising: a furnace body, a furnace frame arranged at the bottom of the furnace body; and the top of the furnace frame is inclined so as to make the furnace body inclined. The calcining furnace tilts the top of the furnace frame so that the furnace body follows the furnace frame to keep tilting. During operation, the furnace chamber is filled with materials. After the materials enter from the feeding port, the materials are stacked in sequence. Through the inclined state of the furnace body and the gravity of the materials themselves, the materials slowly slide through the furnace chamber in a free-falling manner for heat treatment. The sliding speed of the materials is controlled by controlling the rotation speed of the rotary mechanical valve of the discharge valve, so that the materials are fully in contact with the heat source. There is no need to use a boat to carry the materials, and the material loading in the furnace chamber is increased, so that a large number of materials can be continuously heat treated. The heating effect is more uniform, and the quality of the heat treatment of the materials is improved. The production efficiency and the heat treatment quality of the materials are improved without changing the structure of the original calcining tube furnace.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of calcining furnace metallurgy, in particular to an inclined feeding calcining tube furnace. Background Art

[0002] In the field of powder metallurgy, granular powdered materials need to be heat treated in a calcining furnace. Currently, three conveying methods are usually used for material heat treatment. The first is the push-boat type, in which the metal powdered materials need to be placed in a boat box, and the boats are queued and pushed forward; the second is the steel belt type, in which the metal powdered materials are spread flat on the steel belt and moved forward continuously; the third is the inclined rotating furnace tube type, in which the metal powdered materials are conveyed forward in a slightly inclined rotating furnace tube.

[0003] In the related art, since metal materials usually withstand temperatures below 1000°C, steel belt and inclined rotating furnace tube conveying methods are only used for heat treatment below 1000°C; and heat treatment of materials above 1000°C mainly adopts push-boat conveying, but the boat box occupies a large space, the material carrying capacity is limited, and the material unloading steps are cumbersome. The automated mechanism that needs to be coordinated with it has a complex structure, a high failure rate, and low production efficiency. In addition, the material is loaded in the boat and heated unevenly, and the heat treatment quality of the material cannot be guaranteed. Utility Model Content

[0004] The purpose of the utility model is to provide an inclined feeding calcining tube furnace to solve at least one aspect of the problems and defects raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An inclined feeding calcining tube furnace, comprising:

[0007] A furnace body, wherein a furnace frame is arranged at the bottom of the furnace body;

[0008] The furnace body comprises a furnace, and a muffle furnace tube is arranged in the furnace;

[0009] One end of the furnace is connected to a feeding port, and the other end is connected to a furnace tail cooling pipe;

[0010] One end of the furnace tail cooling pipe is connected to a material collecting barrel, and a discharge valve is provided between the furnace tail cooling pipe and the material collecting barrel;

[0011] The top of the furnace frame is tilted, so that the furnace body is tilted.

[0012] The inclined feeding calcining tube furnace according to this scheme has at least the following technical effects:

[0013] By tilting the top of the furnace frame so that the furnace body follows the furnace frame to keep tilting, the inclined feeding calcining tube furnace is in operation with the furnace chamber filled with materials, so that after the materials enter from the feeding port, the materials are stacked in sequence, and slowly pass through the furnace chamber for heat treatment in a free sliding manner through the tilted state of the furnace body and the gravity of the materials themselves, and the sliding speed of the materials is controlled by controlling the rotation speed of the rotary mechanical valve of the discharge valve, so that the materials are fully in contact with the heat source, and there is no need to use a boat to carry the materials, which saves space in the furnace chamber, increases the material loading in the furnace chamber, realizes continuous heat treatment of large quantities of materials, and has a more uniform heating effect, thereby improving the quality of heat treatment of materials, and improving the production efficiency and heat treatment quality of materials without changing the structure of the original calcining tube furnace.

[0014] As a further solution of the utility model: a support leg is arranged on one side of the bottom of the furnace frame, and an L-shaped support frame is arranged on the other side, and the height of the support leg is greater than the height of the support frame.

[0015] Since a support leg is provided on one side of the bottom of the furnace frame and an L-shaped support frame is provided on the other side, the height of the support leg is greater than the height of the support frame, so that the top of the furnace frame is tilted, and the furnace body is tilted along with the furnace frame, so that the material can slide freely due to its own gravity after entering from the feeding port, which is beneficial to the flow and distribution of materials during the heat treatment process. There is no need to continuously heat treat the material in a pushing boat manner, thereby improving the heating uniformity and heat treatment efficiency of the material.

[0016] As a further solution of the utility model: the angle between the top and the bottom of the furnace rack is 30°-90°.

[0017] Since the angle between the top and bottom of the furnace frame is 30°-90°, the furnace body maintains an inclined or vertical angle of 30°-90°. Since the furnace is full of materials, after the materials enter from the feeding port, the materials are stacked in sequence. When the rotary mechanical valve of the discharge valve is in a rotating state, the materials slowly slide freely through the furnace for heat treatment under their own gravity. There is no need to use a push boat, so that the materials are fully in contact with the heat source, and large quantities of materials can be continuously heat treated. The heating effect is more uniform, which further improves the production efficiency and heat treatment quality.

[0018] As a further solution of the utility model: a process gas pipe is arranged on the muffle furnace tube.

[0019] A process gas pipe is provided on the muffle furnace tube, and the process gas pipe delivers the process gas into the muffle furnace tube so that the process gas fills the entire furnace chamber, which can help the material to fully undergo heat treatment reaction in the furnace chamber and prevent external air from entering, effectively controlling the oxygen content of the material during the heat treatment process, maintaining the heat treatment environment in the furnace chamber, ensuring the stability of the heat treatment, and further improving the production efficiency and heat treatment quality of the material.

[0020] As a further solution of the utility model: the pipeline of the process gas pipe is provided with a gas flow meter.

[0021] Since the process gas pipe is equipped with a gas flow meter, the flow of the process gas can be monitored in real time through the gas flow meter, and the flow of the process gas can be adjusted according to the situation to achieve precise control of the gas flow during the heat treatment of the material and ensure the stability and controllability of the heat treatment conditions.

[0022] As a further solution of the utility model: a temperature detector is arranged on the top of the furnace.

[0023] Since a temperature detector is installed on the top of the furnace, the temperature changes inside the furnace can be monitored in real time, helping the operator to grasp the temperature conditions during the calcination process in time, so as to adjust the operating parameters and control the calcination process in time to ensure the stability and consistency of the heat treatment conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0025] Figure 1 This is a schematic diagram of the structure of an inclined feeding calcining tube furnace.

[0026] Reference numerals:

[0027] 1. Furnace body; 101. Furnace frame; 102. Furnace chamber; 103. Muffle furnace tube; 104. Feeding port; 105. Furnace tail cooling pipe; 106. Collecting barrel; 107. Discharge valve; 108. Support legs; 109. Support frame; 110. Process gas pipe; 111. Gas flow meter; 112. Temperature detector. DETAILED DESCRIPTION

[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0032] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0034] like Figure 1 The embodiment of the utility model shown is an inclined feeding calcining tube furnace, comprising: a furnace body 1, a furnace frame 101 is arranged at the bottom of the furnace body 1; the furnace body 1 includes a furnace chamber 102, and a muffle furnace tube 103 is arranged in the furnace chamber 102; one end of the furnace chamber 102 is connected to a feeding port 104, and the other end is connected to a furnace tail cooling pipe 105; one end of the furnace tail cooling pipe 105 is connected to a collection barrel 106, and a discharge valve 107 is arranged between the furnace tail cooling pipe 105 and the collection barrel 106, and the discharge valve 107 is provided with a rotating mechanical valve; the top of the furnace frame 101 is inclined, so that the furnace body 1 is inclined.

[0035] Specifically, by tilting the top of the furnace frame 101, the furnace body 1 is tilted along with the furnace frame 101. When the inclined feeding calcining tube furnace is in operation, the furnace chamber 102 is filled with materials, so that after the materials enter from the feeding port 104, the materials are stacked in sequence, and slowly pass through the furnace chamber 102 for heat treatment in a free sliding manner due to the tilted state of the furnace body 1 and the gravity of the materials themselves. The sliding speed of the materials is controlled by controlling the rotation speed of the rotary mechanical valve of the discharge valve 107, so that the materials are fully in contact with the heat source, and there is no need to use a boat to carry the materials, thereby saving space in the furnace chamber 102 and increasing the material loading in the furnace chamber 102, so that large quantities of materials can be continuously heat treated, and the heating effect is more uniform, thereby improving the quality of the heat treatment of the materials, and improving the production efficiency and heat treatment quality of the materials without changing the structure of the original calcining tube furnace.

[0036] like Figure 1 As shown, a support leg 108 is provided on one side of the bottom of the furnace frame 101 , and an L-shaped support frame 109 is provided on the other side. The height of the support leg 108 is greater than the height of the support frame 109 .

[0037] Specifically, since a support leg 108 is provided on one side of the bottom of the furnace frame 101 and an L-shaped support frame 109 is provided on the other side, the height of the support leg 108 is greater than the height of the support frame 109, so that the top of the furnace frame 101 is tilted, and the furnace body 1 keeps tilting along with the furnace frame 101, so that the material can slide freely due to its own gravity after entering from the feeding port 104, which is beneficial to the flow and distribution of the material during the heat treatment process. There is no need to continuously heat treat the material in a pushing boat manner, thereby improving the heating uniformity and heat treatment efficiency of the material.

[0038] Furthermore, the angle between the top and the bottom of the furnace frame 101 is 30°-90°.

[0039] Specifically, since the angle between the top and the bottom of the furnace frame 101 is 30°-90°, the furnace body 1 maintains an inclined or vertical angle of 30°-90°. Since the furnace 102 is full of materials, after the materials enter from the feeding port 104, the materials are stacked in sequence. When the rotary mechanical valve of the discharge valve 107 is in a rotating state, the materials slowly slide freely through the furnace 102 for heat treatment under their own gravity. There is no need to use a push boat, so that the materials are fully in contact with the heat source, and large quantities of materials can be continuously heat treated. The heating effect is more uniform, which further improves the production efficiency and the quality of heat treatment.

[0040] like Figure 1 As shown, a process gas pipe 110 is provided on the muffle furnace tube 103 .

[0041] Specifically, since the muffle furnace tube 103 is provided with a process gas pipe 110, the process gas pipe delivers the process gas into the muffle furnace tube so that the process gas fills the entire furnace 102, which can help the material to fully undergo a heat treatment reaction in the furnace 102, and can prevent external air from entering, effectively control the oxygen content of the material during the heat treatment process, maintain the heat treatment environment in the furnace 102, ensure the stability of the heat treatment, and further improve the production efficiency and heat treatment quality of the material.

[0042] Furthermore, a gas flow meter 111 is disposed on one side of the process gas pipe 110 .

[0043] Specifically, since a gas flow meter 111 is provided on one side of the process gas pipe 110, the flow of the process gas can be monitored in real time through the gas flow meter 111, and the flow of the process gas can be adjusted according to the situation to achieve precise control of the gas flow during the heat treatment of the material, thereby ensuring the stability and controllability of the heat treatment conditions.

[0044] like Figure 1 As shown, a temperature detector 112 is disposed on the top of the furnace 102 .

[0045] Specifically, since a temperature detector 112 is provided on the top of the furnace 102, the temperature changes inside the furnace 102 can be monitored in real time, helping the operator to timely grasp the temperature conditions during the calcination process, so as to timely adjust the operating parameters and control the calcination process to ensure the stability and consistency of the heat treatment conditions.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An inclined feeding calcining tube furnace, characterized in that: include: A furnace body (1), wherein a furnace frame (101) is arranged at the bottom of the furnace body (1); The furnace body (1) comprises a furnace (102), and a muffle furnace tube (103) is arranged in the furnace (102); One end of the furnace (102) is connected to a feeding port (104), and the other end is connected to a furnace tail cooling pipe (105); One end of the furnace tail cooling pipe (105) is connected to a material collecting bucket (106), and a discharge valve (107) is provided between the furnace tail cooling pipe (105) and the material collecting bucket (106); The top of the furnace frame (101) is tilted, thereby causing the furnace body (1) to tilt.

2. The inclined feeding calcining tube furnace according to claim 1, characterized in that: A support leg (108) is provided on one side of the bottom of the furnace frame (101), and an L-shaped support frame (109) is provided on the other side, and the height of the support leg (108) is greater than the height of the support frame (109).

3. The inclined feeding calcining tube furnace according to claim 2, characterized in that: The angle between the top and the bottom of the furnace frame (101) is 30°-90°.

4. The inclined feeding calcining tube furnace according to claim 1, characterized in that: A process gas pipe (110) is arranged on the muffle furnace tube (103).

5. The inclined feeding calcining tube furnace according to claim 4, characterized in that: The process gas pipe (110) is provided with a gas flow meter (111).

6. The inclined feeding calcining tube furnace according to any one of claims 1 to 5, characterized in that: A temperature detector (112) is provided on the top of the furnace (102).