A rotor disk of eddy current retarder

By adopting a combination structure of high-temperature resistant layer, connecting layer and reinforcement layer on the eddy current retarder rotor disk, and setting a drainage sheet and swing sheet, the deformation caused by the rotor high temperature and the baking of peripheral parts is solved, and more efficient heat dissipation and extended rotor life are achieved.

CN222735958UActive Publication Date: 2025-04-08ANHUI WEIGONG MACHINERY TECH
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Patent Information

Application Number
CN202420761490.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-08
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing eddy current retarder rotor will generate high temperatures when it rotates, causing the rotor to deform and the baking of peripheral parts, affecting normal use.

Method used

An eddy current retarder rotor disk is designed, adopting a combined structure of a high-temperature resistant layer, a connecting layer and a reinforcement layer, and a drainage sheet and a swinging sheet are provided on the rotor disk. Through the movement of the drainage sheet and the inclination of the swinging sheet, a slope is formed to accelerate the dissipation of heat.

Benefits of technology

It effectively reduces the accumulation of heat in the rotor, extends the service life of the rotor, avoids the damage of heat to surrounding parts, and improves the overall strength and corrosion resistance of the rotor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an eddy current retarder rotor disk, including a rotor body, the inner wall of the rotor body is annularly fixedly connected with a connecting rib, one end of the connecting rib is fixedly connected with a fixing ring, one end of the fixing ring is fixedly connected with a connecting tube, the outer wall of the connecting tube is annularly fixedly connected with a drainage plate, one end of the drainage plate is fixedly connected with a rotating sleeve, one side of the rotating sleeve is fixedly connected with a swing plate, the surface of the rotor body is pressed with a high temperature resistant layer, one side of the high temperature resistant layer is pressed with a connecting layer, and one side of the connecting layer is pressed with a reinforcing layer. The utility model accelerates the heat dissipation of the rotor by arranging a drainage plate and a protective layer, ensures the service life of the rotor, and avoids damage to surrounding parts caused by heat accumulation. The reinforcing layer uses carbon steel to ensure that it can withstand huge centrifugal forces, thereby ensuring the overall strength of the rotor.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotor disks, in particular to an eddy current retarder rotor disk. Background Art

[0002] Automobile retarder is a kind of automobile braking auxiliary device that has been widely used in China in recent years. Currently, the main type is eddy current retarder.

[0003] According to existing technology, the rotor of the eddy current retarder will generate high temperature when it rotates, and the high temperature will heat the rotor itself. If the temperature is too high, not only will the rotor be deformed, but the high temperature will also bake the internal parts of the car, thereby affecting the normal use of other parts. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] To this end, the technical solution adopted by the present invention is as follows: an eddy current retarder rotor disk, comprising a rotor body, the inner wall of the rotor body being annularly fixedly connected to a connecting rib, one end of the connecting rib being fixedly connected to a fixing ring, one end of the fixing ring being fixedly connected to a connecting cylinder, the outer wall of the connecting cylinder being annularly fixedly connected to a drainage plate, one end of the drainage plate being fixedly connected to a rotating sleeve, and one side of the rotating sleeve being fixedly connected to a swing plate;

[0006] A high-temperature resistant layer is pressed on the surface of the rotor body, a connecting layer is pressed on one side of the high-temperature resistant layer, and a reinforcing layer is pressed on one side of the connecting layer.

[0007] Preferably, a rotating rod is fixedly connected to the inner wall of the rotating sleeve, and torsion springs are fixedly connected to both ends of the rotating rod.

[0008] Preferably, a connecting ring is fixedly connected to the inner wall of the rotor body, and a heat sink is fixedly connected to one side of the connecting ring in a ring shape.

[0009] Preferably, the number of the connecting ribs is eight, and the number of the drainage plates is eight.

[0010] Preferably, the high temperature resistant layer is a nickel-based alloy.

[0011] Preferably, the connecting layer is mainly made of borax.

[0012] Preferably, the reinforcement layer is carbon steel.

[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0014] 1. A guide vane is provided in the present invention. The heat generated by the rotor when it rotates will move along with the airflow generated when the rotor rotates. The heat is always accumulated in the rotor. The guide vane on the connecting tube is driven to move when the rotor rotates. When moving, the guide vane will resist the wind pressure. With the cooperation of the rotating rod, the swing vane on the guide vane can be tilted to form an inclined surface, which can allow the air in the rotor to flow out under the action of the inclined surface, thereby accelerating the heat dissipation of the rotor, ensuring the service life of the rotor, and avoiding damage to surrounding parts caused by heat accumulation.

[0015] 2. A protective layer is provided in the present invention. By providing a high-temperature resistant layer, the basic working conditions of the rotor are met. When resisting high temperatures, it can be ensured that the heat will not cause the rotor to deform. At the same time, the connection layer uses borax to ensure the stability of the connection and is corrosion-resistant. The reinforcement layer uses carbon steel to ensure that it can withstand huge centrifugal forces, thereby ensuring the overall strength of the rotor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional diagram of the overall main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall rear view structure of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the drainage piece of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the practical rotor body.

[0020] Figure numerals: 1. rotor body; 2. connecting rib; 3. fixing ring; 4. connecting ring; 5. heat sink; 6. connecting tube; 7. drainage plate; 8. rotating sleeve; 9. rotating rod; 10. torsion spring; 11. swing plate; 12. high temperature resistant layer; 13. connecting layer; 14. reinforcement layer. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0022] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.

[0023] The following describes an eddy current retarder rotor disk provided by some embodiments of the present invention with reference to the accompanying drawings.

[0024] Combine Figure 1-4 As shown, the utility model provides an eddy current retarder rotor disk, including a rotor body 1, the inner wall of the rotor body 1 is annularly fixedly connected with a connecting rib 2, one end of the connecting rib 2 is fixedly connected to a fixing ring 3, one end of the fixing ring 3 is fixedly connected to a connecting tube 6, the outer wall of the connecting tube 6 is annularly fixedly connected with a drainage plate 7, one end of the drainage plate 7 is fixedly connected to a rotating sleeve 8, one side of the rotating sleeve 8 is fixedly connected to a swinging plate 11, the inner wall of the rotating sleeve 8 is fixedly connected to a rotating rod 9, and both ends of the rotating rod 9 are fixedly connected to a torsion spring 10. The rotating rod 9 and the torsion spring 10 are provided to allow the swinging plate 11 to return to its original position without being affected by wind pressure. After returning to its original position, the swinging plate 11 can form a barrier, thereby preventing some external dust from entering the equipment, thereby protecting the equipment. The inner wall of the rotor body 1 is fixedly connected with a connecting ring 4, one side of the connecting ring 4 is annularly fixedly connected with a heat sink 5, the number of connecting ribs 2 is eight, and the number of drainage plates 7 is eight.

[0025] In the first embodiment, when the rotor body 1 rotates, the connecting ribs 2 can ensure the strength of the rotor body 1 during rotation, and the heat sink 5 on the connecting ring 4 can conduct the heat on the rotor body 1 to accelerate the heat dissipation of the rotor body 1. At the same time, when the rotor body 1 rotates, the connecting tube 6 on the fixed ring 3 can drive the drainage plate 7 to move. When the drainage plate 7 moves, it will drive the swing plate 11 to move through the rotating sleeve 8. When the swing plate 11 moves, it will resist the wind pressure. The wind pressure will squeeze the swing plate 11 to move, thereby forming an inclined posture. The inclined posture can allow the wind pressure to be guided out of the rotor body 1 when it blows on the swing plate 11, thereby allowing the gas to circulate normally. In this way, excessive heat accumulation in the rotor body 1 can be avoided, which not only ensures the service life of the rotor body 1, but also ensures the service life of surrounding parts.

[0026] A high-temperature resistant layer 12 is pressed on the surface of the rotor body 1, a connecting layer 13 is pressed on one side of the high-temperature resistant layer 12, and a reinforcing layer 14 is pressed on one side of the connecting layer 13. The high-temperature resistant layer 12 is a nickel-based alloy, the connecting layer 13 is mainly made of borax, and the reinforcing layer 14 is carbon steel.

[0027] In the second embodiment, the high temperature resistant layer 12 can make the rotor body 1 resistant to high temperatures, so that the rotor body 1 will not be deformed due to high temperature, affecting normal operation. The connecting layer 13 can connect the reinforcing layer 14 and the high temperature resistant layer 12. The connecting layer 13 and the reinforcing layer 14 can be adsorbed together through the action of borax, and at the same time, the corrosion resistance of the rotor body 1 can be increased. The reinforcing layer 14 serves as the base layer of the rotor body 1, and its strength must meet the standard, thereby ensuring that the rotor body 1 can adapt to the high-intensity working mode.

[0028] The working principle and usage process of the present invention are as follows: when the rotor body 1 is rotating, it can be rotated through the connecting tube 6 on the fixing ring 3. When the connecting tube 6 is rotating, it can drive the drainage plate 7 to move. The swinging plate 11 on the drainage plate 7 will swing under the action of wind pressure. When swinging, the swinging plate 11 can produce an inclined posture, thereby draining the hot air in the rotor body 1. At the same time, the high-temperature resistant layer 12 can make the rotor body 1 resist high temperature. The connecting layer 13 can adsorb the reinforcing layer 14 and the high-temperature resistant layer 12, so that the two can be perfectly forged together. The reinforcing layer 14 can strengthen the strength of the rotor body 1, thereby ensuring the service life of the rotor body 1.

[0029] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An eddy current retarder rotor disk, comprising a rotor body (1), characterized in that: The inner wall of the rotor body (1) is annularly fixedly connected to a connecting rib (2), one end of the connecting rib (2) is fixedly connected to a fixing ring (3), one end of the fixing ring (3) is fixedly connected to a connecting tube (6), the outer wall of the connecting tube (6) is annularly fixedly connected to a drainage plate (7), one end of the drainage plate (7) is fixedly connected to a rotating sleeve (8), and one side of the rotating sleeve (8) is fixedly connected to a swing plate (11); A high temperature resistant layer (12) is pressed onto the surface of the rotor body (1), a connecting layer (13) is pressed onto one side of the high temperature resistant layer (12), and a reinforcing layer (14) is pressed onto one side of the connecting layer (13).

2. The eddy current retarder rotor disk according to claim 1, characterized in that: A rotating rod (9) is fixedly connected to the inner wall of the rotating sleeve (8), and torsion springs (10) are fixedly connected to both ends of the rotating rod (9).

3. The eddy current retarder rotor disk according to claim 1, characterized in that: A connecting ring (4) is fixedly connected to the inner wall of the rotor body (1), and a heat sink (5) is fixedly connected to one side of the connecting ring (4) in an annular shape.

4. The eddy current retarder rotor disk according to claim 1, characterized in that: The number of the connecting ribs (2) is eight, and the number of the drainage plates (7) is eight.

5. The eddy current retarder rotor disk according to claim 1, characterized in that: The high temperature resistant layer (12) is a nickel-based alloy.

6. The eddy current retarder rotor disk according to claim 1, characterized in that: The connecting layer (13) is mainly made of borax.

7. The eddy current retarder rotor disk according to claim 1, characterized in that: The reinforcement layer (14) is made of carbon steel.