A cable processing tube stranding machine

By designing a disassembly device on the pipe winch, the problem of difficulty in quickly disassembling the wire-receiving rollers is solved, rapid disassembly and efficient production are achieved, and the service life of the equipment is extended.

CN222749273UActive Publication Date: 2025-04-11WUHAN CHAORI ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421479041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-11
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The thread-collection rollers on existing pipe winch are difficult to disassemble quickly, resulting in time-consuming and labor-intensive maintenance and replacement processes, affecting production efficiency.

Method used

A cable processing pipe winch consisting of a disassembly device is designed. The disassembly device consists of a cross groove, a cross block, a round rod, a handle and a spring, which can quickly disassemble the thread-retraction roller and improve the disassembly efficiency through a hydraulic rod and a telescopic rod.

Benefits of technology

The rapid removal of the wire-retraction roller is achieved, which reduces the downtime of the pipe winch, improves production efficiency, and extends the service life of the spring.

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Abstract

The utility model relates to the technical field of cable processing, specifically a tubular stranding machine for cable processing, comprising a tubular stranding machine body, the surface of the tubular stranding machine body is fixedly connected to a gear shaft frame, the surface of the tubular stranding machine body is fixedly connected to a baffle, the surface of the tubular stranding machine body is fixedly connected to a U-shaped frame, the surfaces of the baffle and the gear shaft frame are both provided with a disassembly device, the disassembly device comprises a cross groove, the cross grooves are both opened on the surfaces of the baffle and the gear shaft frame, the inner walls of the two cross grooves are both slidably connected to a cross block, the surfaces of the two cross blocks are both fixedly connected to a round rod, the arc surfaces of the two round rods are both slidably connected to a take-up roller, and the arc surfaces of the two round rods are both fixedly connected to a handle. The utility model solves the problem that the take-up roller on the current tubular stranding machine is difficult to disassemble quickly, which results in a time-consuming and labor-intensive process of maintaining and replacing the take-up roller, thereby affecting the production efficiency of the tubular stranding machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a tube stranding machine for cable processing. Background Art

[0002] The tubular stranding machine for cable processing is a device used for stranding wire cores in the cable production process. It is mainly used to strand multiple small wires into cables. Wire stranding machines can be generally divided into single stranding machines, pair stranding machines, high-speed stranding machines, back-twisting machines, tubular stranding machines and disc stranding machines according to the stranding method. Among them, the tubular stranding machine is a mechanical equipment widely used in the stranding of cables or wire ropes. It twists multiple single wires into a multi-strand twisted cable or wire rope to meet the process requirements of the wire.

[0003] A patent document with publication number CN212365609U has appeared in the prior art, which discloses a tubular stranding machine for cable processing, which includes a base plate, a lead-in structure and a take-up structure; the base plate: a control switch group is provided at the front edge of its upper surface, a motor support block is provided at the right edge of the upper surface of the base plate, a rotating motor is provided on the top of the motor support block, a support seat is symmetrically provided in the middle of the upper surface of the base plate, and a motor support arm is provided at the front edge of the left side of the upper surface of the base plate; the lead-in structure: a lead-in structure is provided at the end of the output shaft of the rotating motor, and the outer arc surface of the lead-in structure is rotatably connected to the upper surface of the support seat; the take-up structure: it is arranged at the left end of the upper surface of the base plate, and the take-up structure is installed in coordination with the motor support arm; the tubular stranding machine for cable processing can directly observe the remaining amount of wire on the wire roller, can reduce the influence of the gravity of the wire on the quality of the stranded wire during stranding, and can also more conveniently reciprocate and take up the wire in a circular and uniform manner in the front and rear directions, which is easy to operate.

[0004] The above-mentioned and prior arts have the following defects: when using a tubular stranding machine to strand the wire cores, the stranded wire cores need to be collected by a take-up roller. However, the take-up roller on the current tubular stranding machine is difficult to disassemble quickly, which makes the maintenance and replacement of the take-up roller time-consuming and labor-intensive, thereby affecting the production efficiency of the tubular stranding machine.

[0005] Therefore, a tubular stranding machine for cable processing is proposed. Utility Model Content

[0006] The utility model aims to solve the problem that the take-up rollers on the current tubular stranding machine are difficult to disassemble quickly, which makes the maintenance and replacement of the take-up rollers time-consuming and labor-intensive, thereby affecting the production efficiency of the tubular stranding machine, and proposes a tubular stranding machine for cable processing.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tubular stranding machine for cable processing, comprising a tubular stranding machine body, a gear shaft frame is fixedly connected to the surface of the tubular stranding machine body, a baffle is fixedly connected to the surface of the tubular stranding machine body, a U-shaped frame is fixedly connected to the surface of the baffle and the gear shaft frame, a disassembly device is provided on the surface of the baffle and the gear shaft frame, the inner walls of the two cross grooves are slidably connected to cross blocks, the surfaces of the two cross blocks are fixedly connected to round rods, the arc surfaces of the two round rods are slidably connected to take-up rollers, the arc surfaces of the two round rods are fixedly connected to handles, the two handles are slidably connected to the take-up rollers, one end of the two round rods is fixedly connected to a spring relative to one side of the cross block, and the other ends of the two springs are fixedly connected to the take-up rollers.

[0008] The effect achieved by the above components is: by setting up a disassembly device, the wire take-up roller can be quickly disassembled, avoiding the inconvenience of disassembling the wire take-up roller during use and affecting the normal operation of the tubular stranding machine, reducing the downtime of the tubular stranding machine during operation, thereby improving the production efficiency of the tubular stranding machine.

[0009] Preferably, two guide rods are fixedly connected to the inner wall of the take-up roller, and the two guide rods are both slidably connected to the round rod.

[0010] The effect achieved by the above components is: the round rod slides along the arc surface of the guide rod, and at the same time the round rod squeezes the spring. The guide rod can prevent the spring from bending during the squeezing process, ensure the stability of the spring, and thus extend the service life of the spring.

[0011] Preferably, a hydraulic rod is fixedly connected to the surface of the U-shaped frame, and the other end of the hydraulic rod is fixedly connected to a supporting frame.

[0012] The effect achieved by the above components is: the support frame is driven to move by the hydraulic rod, so that the take-up roller can be lifted conveniently, thereby improving the disassembly efficiency of the take-up roller.

[0013] Preferably, two telescopic rods are fixedly connected to the surface of the U-shaped frame, and the other ends of the two telescopic rods are fixedly connected to the support frame.

[0014] The effect achieved by the above components is that the telescopic rod can prevent the hydraulic rod from being subjected to torque force and avoid bending of the output end of the hydraulic rod.

[0015] Preferably, a lubrication device is provided on the surface of the gear shaft frame, and the lubrication device includes a fixing frame, the fixing frame is fixedly connected to the gear shaft frame, a lubrication box is fixedly connected to the surface of the fixing frame, a box cover is threadedly connected to the surface of the lubrication box, a valve is installed on the surface of the lubrication box, and the surface of the lubrication box is fixed relative to one side of the box cover and is connected to a hose.

[0016] The effect achieved by the above components is: by setting up a lubrication device, the gears on the gear shaft frame can be lubricated, and the position of the hose can be adjusted to evenly drip lubricating oil to avoid damage caused by direct manual application. Lubricating the gears can reduce friction between gears and improve the transmission efficiency of the gears.

[0017] Preferably, an acrylic plate is fixedly connected to the surface of the lubrication box.

[0018] The effect achieved by the above components is: the surface of the lubrication box is equipped with an acrylic plate, and the acrylic plate has the characteristic of being transparent, so the staff can confirm the amount of oil in the lubrication box by observing the acrylic plate, thereby making it convenient to make a judgment and inject lubricating oil.

[0019] Preferably, one end of the hose is fixed and connected to a spray head.

[0020] The effects achieved by the above components are: the nozzle can reduce the waste of lubricating oil and avoid the situation where the lubricating oil is directly discharged along the oil pipe.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] 1. In the utility model, by providing a disassembly device, the take-up roller can be quickly disassembled, avoiding the inconvenience of disassembling the take-up roller during use and affecting the normal operation of the tubular stranding machine, reducing the downtime of the tubular stranding machine during operation, thereby improving the production efficiency of the tubular stranding machine.

[0023] 2. In the utility model, by setting a lubrication device, the gears on the gear shaft frame can be lubricated, and the position of the hose can be adjusted to evenly drip lubricating oil to avoid damage caused by direct manual application. Lubricating the gears can reduce friction between the gears and improve the transmission efficiency of the gears. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the take-up roller of the utility model when it is disassembled;

[0026] Figure 3 It is a structural schematic diagram of the baffle of the utility model;

[0027] Figure 4 It is a structural schematic diagram of the electric push rod of the utility model;

[0028] Figure 5 This is a structural schematic diagram of the guide rod of the utility model;

[0029] Figure 6 It is a schematic diagram of the overall structure of the lubrication device of the utility model.

[0030] Legend: 1. Tubular stranding machine body; 2. Gear shaft frame; 3. Baffle; 4. Disassembly device; 401. Cross slot; 402. Cross block; 403. Round rod; 404. Handle; 405. Spring; 406. Guide rod; 407. Take-up roller; 408. Support frame; 409. Hydraulic rod; 410. Telescopic rod; 5. Lubrication device; 51. Fixed frame; 52. Lubrication box; 53. Box cover; 54. Valve; 55. Acrylic plate; 56. Hose; 57. Nozzle; 6. U-shaped frame. DETAILED DESCRIPTION

[0031] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0033] like Figure 1 As shown, the utility model provides a tubular stranding machine for cable processing, including a tubular stranding machine body 1, a gear shaft frame 2 is fixedly connected to the surface of the tubular stranding machine body 1, a baffle 3 is fixedly connected to the surface of the tubular stranding machine body 1, a U-shaped frame 6 is fixedly connected to the surface of the tubular stranding machine body 1, a disassembly device 4 is provided on the surfaces of the baffle 3 and the gear shaft frame 2, and a lubrication device 5 is provided on the surface of the gear shaft frame 2.

[0034] The specific arrangement and function of the disassembly device 4 and the lubrication device 5 will be described in detail below.

[0035] like Figure 2 and Figure 3 as well as Figure 4 and Figure 5As shown, the disassembly device 4 includes a cross groove 401, and the cross grooves 401 are both opened on the surfaces of the baffle 3 and the gear shaft frame 2. The inner walls of the two cross grooves 401 are slidably connected with cross blocks 402, and the surfaces of the two cross blocks 402 are fixedly connected with round rods 403. The arc surfaces of the two round rods 403 are slidably connected with wire take-up rollers 407, and the arc surfaces of the two round rods 403 are fixedly connected with handles 404. The two handles 404 are slidably connected to the wire take-up rollers 407. One end of the two round rods 403 is fixedly connected with a spring 405 relative to one side of the cross block 402, and the other ends of the two springs 405 are fixedly connected to the wire take-up rollers 407. By setting the disassembly device 4, the wire take-up rollers 407 can be quickly disassembled, avoiding the inconvenience of disassembling the wire take-up rollers 407 during use, affecting the normal operation of the tubular stranding machine, reducing the downtime of the tubular stranding machine during operation, thereby improving the production efficiency of the tubular stranding machine. The inner wall of the U-shaped frame 6 is fixedly connected with two guide rods 406, and the two guide rods 406 are both slidably connected to the round rod 403. The round rod 403 slides along the arc surface of the guide rod 406, and at the same time, the round rod 403 will squeeze the spring 405. The guide rod 406 can prevent the spring 405 from bending during the extrusion process, thereby ensuring the stability of the spring 405, thereby extending the service life of the spring 405. The surface of the U-shaped frame 6 is fixedly connected with a hydraulic rod 409, and the other end of the hydraulic rod 409 is fixedly connected with a support frame 408. The support frame 408 is driven to move by the hydraulic rod 409, which can facilitate the lifting of the take-up roller 407 and improve the disassembly efficiency of the take-up roller 407. The surface of the U-shaped frame 6 is fixedly connected with two telescopic rods 410, and the other ends of the two telescopic rods 410 are fixedly connected to the support frame 408. The telescopic rod 410 can prevent the hydraulic rod 409 from being subjected to torque force, thereby preventing the output end of the hydraulic rod 409 from bending.

[0036] like Figure 6 As shown, the lubricating device 5 includes a fixing frame 51, which is fixedly connected to the gear shaft frame 2, a lubrication box 52 is fixedly connected to the surface of the fixing frame 51, a box cover 53 is threadedly connected to the surface of the lubrication box 52, a valve 54 is installed on the surface of the lubrication box 52, and a side of the surface of the lubrication box 52 relative to the box cover 53 is fixed and connected with a hose 56. By setting the lubrication device 5, the gears on the gear shaft frame 2 can be lubricated, and the position of the hose 56 can be adjusted to evenly drip lubricating oil to avoid damage caused by direct manual application. Lubricating the gears can reduce the friction between the gears and improve the transmission efficiency of the gears. An acrylic plate 55 is fixedly connected to the surface of the lubrication box 52, and the surface of the lubrication box 52 is equipped with an acrylic plate 55. The acrylic plate 55 has the characteristic of being transparent, so the staff can confirm the amount of oil in the lubrication box 52 by observing the acrylic plate 55, so as to facilitate judgment and inject lubricating oil. One end of the hose 56 is fixed and connected with a nozzle 57, and the nozzle 57 can reduce the waste of lubricating oil and avoid the situation where the lubricating oil is directly discharged along the oil pipe.

[0037] The overall working principle is that when using the tube stranding machine body 1 to twist multiple cable cores into one cable core, it is necessary to drive the take-up roller 407 to rotate through the gear shaft frame 2 to realize the cable collection work, and then the take-up roller 407 needs to be disassembled. First, the staff pinches the handle 404, and then pushes the handle 404 in the direction close to the take-up roller 407. The handle 404 will drive the round rod 403 to slide, and the round rod 403 will slide along the arc surface of the guide rod 406. At the same time, the round rod 403 will squeeze the spring 405. The sliding of the round rod 403 will drive the cross block 402 to slide along the inner wall of the cross groove 401, so that the cross block 402 is out of contact with the cross groove 401, and then the hydraulic rod 409 is started. The output end of the hydraulic rod 409 will drive the support frame 408 to move. When the support frame 408 contacts the take-up roller 407, the support frame 408 will continue to move, and the support frame 408 will drive the take-up roller 407. The movement of the wire roller 407 and the support frame 408 will drive the telescopic rod 410 to extend. The support frame 408 can disengage the wire take-up roller 407 from the U-shaped frame 6, thereby facilitating the removal of the wire take-up roller 407. The guide rod 406 can prevent the spring 405 from bending during the extrusion process, thereby ensuring the stability of the spring 405, thereby extending the service life of the spring 405. The telescopic rod 410 can prevent the hydraulic rod 409 from being subjected to torque force, thereby preventing the output end of the hydraulic rod 409 from bending. The support frame 408 is driven to move by the hydraulic rod 409, so that the wire take-up roller 407 can be lifted conveniently, thereby improving the disassembly efficiency of the wire take-up roller 407. By providing the disassembly device 4, the wire take-up roller 407 can be quickly disassembled, thereby avoiding the inconvenience of disassembling the wire take-up roller 407 during use and affecting the normal operation of the tubular stranding machine, thereby reducing the downtime of the tubular stranding machine during operation, thereby improving the production efficiency of the tubular stranding machine.

[0038] When the gear shaft frame 2 is used to drive the take-up roller 407 to rotate, the gears on the gear shaft frame 2 need to be lubricated. First, the box cover 53 is rotated. The box cover 53 moves with the help of the threads in the lubrication box 52, so that the box cover 53 and the lubrication box 52 are out of contact, and then lubricating oil is injected into the lubrication box 52. The surface of the lubrication box 52 is equipped with an acrylic plate 55. The acrylic plate 55 has the characteristic of being transparent. Therefore, the staff can confirm the amount of oil in the lubrication box 52 by observing the acrylic plate 55, so as to make a judgment and inject lubricating oil. Then, the valve 54 is turned. At this time, the lubricating oil will flow out along the hose 56, and then it will be discharged with the help of the nozzle 57. The nozzle 57 can reduce the waste of lubricating oil and avoid the situation where the lubricating oil is directly discharged along the oil pipe. By setting the lubricating device 5, the gears on the gear shaft frame 2 can be lubricated. At the same time, the position of the hose 56 can be adjusted to evenly drip the lubricating oil to avoid damage caused by direct manual application. Lubricating the gears can reduce the friction between the gears and improve the transmission efficiency of the gears.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tubular stranding machine for cable processing, comprising a tubular stranding machine body (1), a gear shaft frame (2) being fixedly connected to the surface of the tubular stranding machine body (1), a baffle (3) being fixedly connected to the surface of the tubular stranding machine body (1), a U-shaped frame (6) being fixedly connected to the surface of the tubular stranding machine body (1), a disassembly device (4) being provided on the surfaces of the baffle (3) and the gear shaft frame (2), characterized in that: The disassembly device (4) comprises a cross groove (401), wherein the cross grooves (401) are both provided on the surfaces of the baffle (3) and the gear shaft frame (2), the inner walls of the two cross grooves (401) are both slidably connected to a cross block (402), the surfaces of the two cross blocks (402) are both fixedly connected to a round rod (403), the arc surfaces of the two round rods (403) are both slidably connected to a take-up roller (407), the arc surfaces of the two round rods (403) are both fixedly connected to a handle (404), the two handles (404) are both slidably connected to the take-up roller (407), one end of the two round rods (403) is fixedly connected to a spring (405) relative to one side of the cross block (402), and the other ends of the two springs (405) are both fixedly connected to the take-up roller (407).

2. A cable processing tubular stranding machine according to claim 1, characterized in that: Two guide rods (406) are fixedly connected to the inner wall of the take-up roller (407), and the two guide rods (406) are both slidably connected to the round rod (403).

3. The cable processing tubular stranding machine according to claim 1, characterized in that: A hydraulic rod (409) is fixedly connected to the surface of the U-shaped frame (6), and the other end of the hydraulic rod (409) is fixedly connected to a support frame (408).

4. A cable processing tubular stranding machine according to claim 3, characterized in that: Two telescopic rods (410) are fixedly connected to the surface of the U-shaped frame (6), and the other ends of the two telescopic rods (410) are fixedly connected to the support frame (408).

5. The cable processing tubular stranding machine according to claim 1, characterized in that: The surface of the gear shaft frame (2) is provided with a lubricating device (5), the lubricating device (5) comprising a fixing frame (51), the fixing frame (51) being fixedly connected to the gear shaft frame (2), the surface of the fixing frame (51) being fixedly connected to a lubricating box (52), the surface of the lubricating box (52) being threadedly connected to a box cover (53), the surface of the lubricating box (52) being installed with a valve (54), and the surface of the lubricating box (52) being fixed relative to one side of the box cover (53) and being connected to a hose (56).

6. A cable processing tubular stranding machine according to claim 5, characterized in that: An acrylic plate (55) is fixedly connected to the surface of the lubrication box (52).

7. The cable processing tubular stranding machine according to claim 5, characterized in that: One end of the hose (56) is fixed and connected to a spray head (57).

Citation Information

Patent Citations

  • Tubular stranding machine for cable processing

    CN212365609U