Film roll drawing shaft packaging equipment

Abstract

The utility model discloses a thin film roll drawing shaft packaging device which comprises a supporting frame, a rail module is arranged on the supporting frame, a clamping jaw mechanism is arranged on the rail module, and the clamping jaw mechanism can move in the X direction, the Y direction and the Z direction under driving of the rail module. An auxiliary mechanism used for assisting in film roll packaging and a roller feeding mechanism used for storing rollers and supplying the rollers one by one are arranged in the supporting frame, and the roller feeding mechanism is located on one side of the auxiliary mechanism. A jacking shaft mechanism is arranged on the other side, opposite to the roller feeding mechanism, of the auxiliary mechanism, and an air expansion shaft in the film roll can be directly jacked into the roller through the jacking shaft mechanism. According to the utility model, the full assistance of the film roll from packaging, air expansion shaft extraction to boxing is realized, the personnel operation is effectively reduced, the load is reduced, and the labor cost is saved; and secondly, automatic feeding of the roller is achieved, meanwhile, the air expansion shaft is extracted from the film roll and then directly installed in a new roller, and seamless butt joint of the air expansion shaft from dismounting to mounting is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of packaging, and in particular relates to a film reel packaging device. Background Art

[0002] During the production process, in order to facilitate storage, after the film is produced, the film is often wound on a roller to form a roller roll film; after the roller roll film is wound, it is packaged (the surface of the roller roll film is wrapped with wrapping film - a label is affixed - the surface is covered with film), and after the packaging is completed, the inflatable shaft in the roller roll film is extracted, and the roller roll film is packed to complete the packaging operation, so as to avoid damage to the roller roll film and the invasion of dust during storage and transportation, and facilitate the reading of the roller roll film information; among them, after the inflatable shaft in the roller roll film is extracted, it needs to be loaded into a new roller again for the next round of film winding.

[0003] At present, the existing methods for packaging of roll film, extracting and packing of inflatable shafts, loading inflatable shafts into new rolls and supplying new rolls mainly rely on a large number of manual labor, which is not only complicated in operation, labor-intensive, and inefficient, but also puts a lot of pressure on labor costs. Utility Model Content

[0004] In order to solve the problems existing in the prior art, the utility model aims to provide a film roll-out shaft packaging device to assist manual work, reduce personnel operations, reduce loads, and save labor costs.

[0005] In order to achieve the above technical objectives and effects, the utility model is implemented through the following technical solutions:

[0006] A film roll shaft packaging device comprises a support frame, a track module is arranged on the support frame, a clamping mechanism is arranged on the track module, and the clamping mechanism can move in the XYZ direction under the drive of the track module; an auxiliary mechanism for assisting the film roll packaging and a roller feeding mechanism for storing rollers and supplying rollers one by one are arranged in the support frame, and the roller feeding mechanism is located on one side of the auxiliary mechanism; a push shaft mechanism is arranged on the other side of the auxiliary mechanism opposite to the roller feeding mechanism, and the inflatable shaft in the film roll can be directly pushed into the roller through the push shaft mechanism.

[0007] Furthermore, a material box placement area for placing the film roll box body is formed in the support frame.

[0008] Furthermore, a guiding camera is provided on the support frame located above the material box placement area.

[0009] Furthermore, the track module includes an X-axis lateral movement track, a Y-axis lateral movement track and a Z-axis lateral movement track.

[0010] Furthermore, the clamping mechanism includes a connecting plate, and a clamping jaw is respectively provided at both ends of the connecting plate through an adjusting component, and the distance between the two clamping jaws can be changed by adjusting the adjusting component.

[0011] Furthermore, the adjustment assembly includes an adjustment screw rod passing through the clamp, both ends of the adjustment screw rod are respectively fixed to the connecting plate through a first bearing seat, and one end of the adjustment screw rod is connected to an adjustment motor through a coupling, and the adjustment motor is fixed to the connecting plate through a motor support.

[0012] Furthermore, the auxiliary mechanism includes a support frame for placing the film roll, a lifting module, a rotating power module and a limit sensor module; the rotating power module is arranged on the lifting module, and the rotating power module can be driven by the lifting module to achieve up and down displacement in the Z direction, and when moving up and down, the film roll placed on the support frame can be lifted and then driven to rotate; the limit sensor module is arranged on the lifting module, and the up and down displacement of the rotating power module can be limited by the limit sensor module.

[0013] Furthermore, the roller feeding mechanism includes a workbench, a limiting groove for limiting the roller is formed on the workbench, and a feeding box is arranged on the workbench on one side of the limiting groove; the feeding box includes a box body, a storage cavity and a waiting cavity for storing the roller are formed in the box body; the storage cavity and the waiting cavity are connected, and a material dividing module is arranged at the connection between the two, and the rollers are transported one by one from the storage cavity to the waiting cavity through the material dividing module; a control module is arranged at the cavity mouth of the waiting cavity, and the rollers are controlled by the control module to be transported one by one from the cavity mouth of the waiting cavity to the limiting groove.

[0014] Furthermore, a first photoelectric sensor and a second photoelectric sensor are provided in the material waiting chamber; and a third photoelectric sensor is provided at the limiting groove.

[0015] Furthermore, the top shaft mechanism includes a bracket, a top shaft screw is arranged on the bracket, both ends of the top shaft screw are respectively fixed to the bracket through a second bearing seat, and one end of the top shaft screw is connected to a top shaft motor through a top shaft synchronous pulley assembly, and the top shaft motor is fixed to the bracket; a screw nut is screwed on the top shaft screw, two groups of guide shafts are passed through the screw nut through linear bearings, and the guide shafts are fixed between the second bearing seats; a top rod is arranged on the screw nut.

[0016] The beneficial effects of the utility model are as follows: the utility model realizes full assistance to the process from packaging of film rolls, extraction of inflatable shafts to boxing by setting auxiliary mechanisms, top shaft mechanisms, track modules and clamping claw mechanisms, thereby effectively reducing personnel operations, reducing loads and saving labor costs; secondly, the application realizes automatic supply of the roller by setting a roller feeding mechanism, and realizes that the inflatable shaft is directly loaded into a new roller after being extracted from the film roll, so as to achieve seamless connection of the inflatable shaft from removal to installation.

[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0020] Figure 2 This is a schematic diagram of the track module structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the X-axis lateral movement track of the utility model;

[0022] Figure 4 This is a schematic diagram of the Z-axis lateral movement track of the utility model;

[0023] Figure 5 This is a schematic diagram of the Y-axis lateral movement track of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the clamping mechanism of the utility model;

[0025] Figure 7 For this utility model Figure 6 Enlarged view of point C in the middle;

[0026] Figure 8 This is a schematic diagram of the auxiliary machine structure of the utility model;

[0027] Fig. 9 This is a schematic diagram of the structure of the jacking module of the utility model;

[0028] Fig.10 This is a schematic diagram of the structure of the rotary power module of the utility model;

[0029] Fig.11 For this utility model Fig.10 Enlarged view of point D in the middle;

[0030] Fig.12 This is a structural schematic diagram of the roller feeding mechanism of the utility model;

[0031] Fig.13 This is a cross-sectional view of the roller feeding mechanism of the utility model after being placed into the roller;

[0032] Fig.14 This is a schematic diagram of the structure of the material distribution module of the utility model;

[0033] Fig.15 This is a cross-sectional view of the working state of the control module of the utility model;

[0034] Fig.16 This is a schematic diagram of the structure of the top shaft mechanism of the utility model;

[0035] Fig.17 This is a schematic diagram of the working state of the utility model equipment;

[0036] Fig.18 This is a schematic diagram of the utility model after the auxiliary machine knot is placed on the roller;

[0037] Fig.19 This is a schematic diagram of the auxiliary machine roller lifting of the utility model.

[0038] Explanation of the numbers in the figure: 1. Support frame; 2. Track module; 3. Clamping claw mechanism; 4. Auxiliary mechanism; 5. Roller feeding mechanism; 6. Elevating shaft mechanism; 7. Material box placement area; 8. Guide camera; 21. X-axis lateral movement track; 22. Y-axis lateral movement track; 23. Z-axis lateral movement track; 231. Fixed plate; 232. Z-axis synchronous pulley assembly; 31. Connecting plate; 32. Adjusting assembly; 33. Clamping claw; 321. Adjusting screw rod; 322. First bearing seat; 323. Coupling; 324. Adjusting motor; 325. Motor support; 41. Support frame; 42. Elevating module; 43. Rotating power module; 44. Limit sensor module; 411. Packaging limit slot; 412. Turnover limit slot; 421. Lower fixed plate; 422. Upper fixed plate; 423. Elevating unit; 424. Telescopic rod; 431. Base; 43 2. Roller; 433. Gear module; 434. Power motor; 435. Power synchronous pulley assembly; 4331. Gear A; 4332. Gear B; 53. First photoelectric sensor; 54. Second photoelectric sensor; 55. Third photoelectric sensor; 511. Limiting groove; 521. Box; 522. Material storage chamber; 523. Material waiting chamber; 524. Material distribution module; 525. Control module; 5241, dividing wheel; 5242, dividing synchronous pulley assembly; 5243, dividing motor; 52411, dividing wheel; 5251, cylinder A; 5252, cylinder B; 5253, blocking plate; 61, bracket; 62, top shaft screw; 63, second bearing seat; 64, top shaft synchronous pulley assembly; 65, top shaft motor; 66, screw nut; 67, linear bearing; 68, guide shaft; 69, top rod. DETAILED DESCRIPTION

[0039] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0040] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0041] See also Figure 1As shown, a film roll shaft packaging device includes a supporting frame 1, on which a track module 2 is provided, and on which a clamping mechanism 3 is provided, and the clamping mechanism 3 can move in the XYZ directions under the drive of the track module 2; an auxiliary mechanism 4 for assisting film roll packaging and a roller feeding mechanism 5 for storing rollers and supplying rollers one by one are provided in the supporting frame 1, and the roller feeding mechanism 5 is located on one side of the auxiliary mechanism 4; a pushing shaft mechanism 6 is provided on the other side of the auxiliary mechanism 4 opposite to the roller feeding mechanism 5, and the inflatable shaft in the film roll can be directly pushed into the roller through the pushing shaft mechanism 6.

[0042] For further information, see Figure 1 As shown, a material box placement area 7 is formed in the support frame 1; during operation, a box for placing a film roll is placed in the material box placement area 7, and the clamping mechanism 3 clamps the film roll packaged in the auxiliary mechanism 4 and transports it to the box through the drive of the track module 2; and in this embodiment, in order to ensure that the film roll is accurately placed in the box, a guiding camera 8 is provided on the support frame 1 located above the material box placement area 7.

[0043] For further information, see Figure 2 As shown, in this embodiment, the track module 2 includes an X-axis lateral movement track 21, a Y-axis lateral movement track 22 and a Z-axis lateral movement track 23; Figure 3 As shown, the X-axis traverse track 21 adopts a dual-axis slide module, which is fixed on the support frame 1; see Figure 4 As shown, the Z-axis traverse track 23 includes a pair of screw linear guide rails, which are connected together by a pair of fixed plates 231, and the screws in the screw linear guide rails are connected by a Z-axis synchronous pulley assembly 232. Therefore, in this embodiment, it is only necessary to connect the motor to one set of screw linear guide rails. During installation, the Z-axis traverse track 23 is fixed to the slide table of the X-axis traverse track 21 through the fixed plate 231 located above. At this time, the X-axis traverse track 21 passes through the pair of fixed plates 232; see Figure 5 As shown, the Y-axis lateral movement track 22 is a lead-wire linear slide rail, which is fixed on the Z-axis lateral movement track 231 ; and the clamping mechanism 3 is fixed on the slide table of the Y-axis lateral movement track 22 .

[0044] For further information, see Figure 6As shown, in this embodiment, the clamping mechanism 3 includes a connecting plate 31, the connecting plate 31 is fixed on the slide of the Y-axis traverse track 22, and the two ends of the connecting plate 31 are respectively provided with a clamping claw 33 through an adjusting component 32, and the distance between the two clamping claws 33 can be changed by adjusting the adjusting component 32; and in this embodiment, see Figure 7 As shown, the adjusting component 32 includes an adjusting screw rod 321 passing through the clamping jaw 33, and the clamping jaw 33 can be driven to move on the adjusting screw rod 321 by rotating the adjusting screw rod 321; the two ends of the adjusting screw rod 321 are respectively fixed to the connecting plate 31 through a first bearing seat 322, and one end of the adjusting screw rod 321 is connected to an adjusting motor 324 through a coupling 323, and the adjusting motor 324 is fixed to the connecting plate 31 through a motor support 325; during operation, the adjusting screw rod 321 is driven to rotate in the forward and reverse directions by the adjusting motor 324, thereby driving the clamping jaw 33 to move on the adjusting screw rod 321, thereby realizing the change of the distance between the two clamping jaws 33.

[0045] For further information, see Figure 8 As shown, in this embodiment, the auxiliary mechanism 4 includes a support frame 41 for placing the film roll, a lifting module 42, a rotating power module 43 and a limit sensor module 44; the rotating power module 43 is arranged on the lifting module 42, and the rotating power module 43 can be driven by the lifting module 42 to achieve up and down displacement in the Z direction, and when moving up and down, the film roll placed on the support frame 41 can be lifted and then driven to rotate; the limit sensor module 44 is arranged on the lifting module 42, and the up and down displacement of the rotating power module 43 is limited by the limit sensor module 44; wherein, continue to refer to Figure 8 As shown, the support frame 41 is provided with a packaging limiting groove 411 and a turnover limiting groove 412 .

[0046] See also Fig. 9As shown, the lifting module 42 includes a lower fixed plate 421, an upper fixed plate 422, a lifting unit 423 and a telescopic rod 424; the upper fixed plate 422 is located above the lower fixed plate 421, and the lifting unit 423 is arranged between the lower fixed plate 421 and the upper fixed plate 422, and the upper fixed plate 422 can be displaced up and down along the Z direction by the drive of the lifting unit 423; the rotating power module 43 is arranged on the upper fixed plate 422, and when the rotating power module 43 moves up and down with the upper fixed plate 422, the film roll placed on the support frame 1 can be lifted. And after lifting, the film roll can be driven to rotate; the telescopic rod 424 is arranged in four groups, all of which adopt two-section telescopic rods. When installed, the telescopic rods 424 are vertically arranged between the lower fixed plate 421 and the upper fixed plate 422, wherein the bottom end of the outer sleeve of the telescopic rod 424 is fixedly connected to the lower fixed plate 421, and the top end of the inner sleeve of the telescopic rod 424 is fixedly connected to the upper fixed plate 422; here, it should be noted that the number of groups of the telescopic rods 424 is only an implementation method, and is not used to limit the scope of this application. In actual settings, other groups can also be set as long as the requirements can be met.

[0047] See also Fig.10 As shown, the rotary power module 43 comprises a base 431, and seven groups of rotatable rollers 432 are arranged in the base 431. The seven groups of rollers 432 form arc grooves for accommodating film rolls on the upper end surface of the base 431, and the rollers 432 are connected by a gear module 433, and one of the rollers 432 is connected to a power motor 434 through a power synchronous pulley assembly 435, and the power motor 434 is fixed on the base 431; in this embodiment, continue to refer to Fig.11 As shown, the gear module 433 is composed of thirteen groups of identical gears, and the thirteen groups of gears are divided into gears A4331 and gears B4332 according to their functions, wherein the gear A4331 includes seven groups and the gear B4332 includes six groups. When installed, the same end of the seven groups of rollers 432 is respectively sleeved with a gear A4331, and an intermediate wheel, i.e., gear B4332, is meshed between each two adjacent groups of gears A331, and the gear B4332 is rotatably arranged on the base 431; when in operation, the roller 432 connected to the power motor 434 rotates under the drive of the power motor 434, and the roller 432 is driven by the gear module 433 to realize that the remaining rollers 432 rotate in the same direction and synchronously with it, thereby driving the film roll accommodated in the arc groove to rotate; here, it should be noted that the number of groups of the rollers 432 is also only one embodiment, and is not used to limit the scope of the present application. When actually arranged, it can be arranged according to needs.

[0048] See also Fig. 9 As shown, the limit sensor module 44 includes two groups of U-shaped photoelectric sensors 441 and a sensing piece 442 cooperating with the U-shaped photoelectric sensors 441; during installation, in this embodiment, the U-shaped photoelectric sensors 441 are installed on the outer sleeve of the telescopic rod 424 in an up and down distribution manner, and the sensing piece 442 is arranged on the upper fixed plate 422. During operation, the rotating power module 43 is driven by the jacking module 42, and during the up and down displacement process, the up and down displacement is limited by the cooperation of the sensing piece 442 and different U-shaped photoelectric sensors 441.

[0049] For further information, see Fig.12 As shown, in this embodiment, the roller feeding mechanism 5 includes a workbench 51, and a limiting groove 511 for limiting the roller is opened on the workbench 51. A feeding box 52 is arranged on the workbench 51 on one side of the limiting groove 511. The feeding box 52 can store the rollers and feed the rollers one by one to the limiting groove 511; in this embodiment, see Fig.13 As shown, the feed box 52 includes a box body 521, and a storage cavity 522 and a waiting cavity 523 for storing rollers are formed in the box body 521; the storage cavity 522 and the waiting cavity 523 are connected, and a material dividing module 524 is provided at the connection between the two, and the rollers are transported from the storage cavity 522 to the waiting cavity 523 one by one through the material dividing module 524; a control module 525 is provided at the cavity opening of the waiting cavity 523, and a control module 525 is provided at the cavity opening of the waiting cavity 523. The control module 525 controls the rollers to be transported one by one from the cavity opening of the material waiting cavity 523 to the limiting groove 511; wherein, the bottom surfaces of the material storage cavity 522 and the material waiting cavity 523 are both inclined, specifically, the bottom surface of the material storage cavity 522 is inclined toward the material dividing module 524, which is beneficial for the rollers to converge toward the material dividing module 524, and the bottom surface of the material waiting cavity 523 is inclined at the cavity opening, so that the rollers can roll out of the material waiting cavity 523.

[0050] Among them, see Fig.14As shown, the material dividing module 524 includes a material dividing wheel 5241 rotatably arranged at the connecting point between the material storage chamber 522 and the material waiting chamber 523, one end of the material dividing wheel 5241 is connected to a material dividing motor 5243 through a material dividing synchronous pulley assembly 5242, and the material dividing motor 5243 is fixed on the workbench 51; wherein, in this embodiment, six groups of material dividing wheels 52411 are evenly arranged on the material dividing wheel 5241, and the rollers are transported one by one from the material storage chamber 522 into the material waiting chamber 523 through the material dividing trough 52411; here, it should be noted that the above-mentioned material dividing trough 52411 is opened in groups, which is only one implementation method and is not used to limit the scope of this application.

[0051] See also Fig.15 As shown, the control module 525 cylinder A5251 and the cylinder B5252, the cylinder A5251 and the cylinder B5252 are both fixed on the workbench 51 through corresponding support seats, and a blocking plate 5253 is provided at the front end of the output shaft of the cylinder A5251 and the cylinder B5252; during operation, the cylinder A5251 and the cylinder B5252 can respectively drive the blocking plate 5253 provided thereon to move up and down at the cavity mouth of the waiting cavity 523, thereby blocking and limiting the roller in the waiting cavity 523, so as to realize intermittent supply of the roller from the waiting cavity 523 to the outside through the control module 525.

[0052] See also Fig.13 As shown, the material waiting chamber 523 is provided with a first opposing photoelectric sensor 53 and a second opposing photoelectric sensor 54, and the rollers in the material waiting chamber 523 are monitored by the first opposing photoelectric sensor 53 and the second opposing photoelectric sensor 54. During operation, when no rollers are detected between the first opposing photoelectric sensors 53, the material dividing module 524 is started to transport the rollers in the material storage chamber 522 into the material waiting chamber 523, and when rollers are detected between the second opposing photoelectric sensors 54, the material dividing module 524 stops running and stops transporting the rollers into the material waiting chamber 523; a third opposing photoelectric sensor 55 is provided at the limit groove 511, and whether there are rollers in the limit groove 511 is monitored by the third opposing photoelectric sensor 55, and when no rollers are detected between the third opposing photoelectric sensors 55, the control module 525 is controlled to operate so that the rollers in the material waiting chamber 523 roll into the limit groove 511.

[0053] For further information, see Fig.16As shown, in this embodiment, the top shaft mechanism 6 includes a bracket 61, and the bracket 61 is fixedly connected to the support frame 1; a top shaft screw rod 62 is arranged on the bracket 61, and the two ends of the top shaft screw rod 62 are respectively fixed to the bracket 61 through a second bearing seat 63, and one end of the top shaft screw rod 62 is connected to a top shaft motor 65 through a top shaft synchronous pulley assembly 64, and the top shaft motor 65 is fixed to the bracket 61; a screw nut is screwed on the top shaft screw rod 62 66, two sets of guide shafts 68 are passed through the screw nut 66 through the linear bearing 67, and the guide shaft 68 is fixed between the second bearing seats 63; a push rod 69 is arranged on the screw nut 66; during operation, the push shaft motor 65 drives the push shaft screw 62 to rotate through the push shaft synchronous pulley assembly 64, thereby driving the screw nut 66 to move along the push shaft screw 62, thereby driving the push rod 69 to move, thereby realizing the ejection of the inflatable shaft in the film roll and directly ejecting it into the drum.

[0054] The working principle of the utility model is as follows:

[0055] Before operation, see Fig.13 and Fig.15 As shown, first place the box for placing the film roll in the material box placement area 7; then place the roller in the storage cavity 522, start the material dividing module 524, and transport the roller in the storage cavity 522 into the waiting cavity 523. At this time, the roller entering the waiting cavity 523 is blocked at the cavity opening of the waiting cavity 523 by the blocking piece 5253.

[0056] When working, start the equipment. At this time, refer to Fig.13 and Fig.15 As shown, the third photoelectric sensor 55 detects that there is no roller, and the cylinder A5251 drives the blocking piece 5253 set thereon to move downward, and the roller rolls out of the waiting chamber 523 and enters the limiting groove 511. The third photoelectric sensor 5 detects that there is a roller, and the cylinder A5251 drives the blocking piece 5253 set thereon to move upward and reset. At the same time, the cylinder B5252 drives the blocking piece 5253 set thereon to move downward, so that the remaining rollers in the waiting chamber 523 roll downstream and are blocked by the cylinder A5251. After being blocked by the blocking piece 253, the cylinder B5252 drives the blocking piece 5253 arranged thereon to move upward and reset to complete the feeding; it should be noted that, in the process of the waiting chamber 523 feeding the material to the limiting groove 511, when the first corresponding photoelectric sensors 53 in the waiting chamber 523 detect that there is no roll, the material dividing module 524 is started to transport the roll in the storage chamber 522 to the waiting chamber 523, and in the process of transportation, when the second corresponding photoelectric sensors 54 detect that there is a roll, the material dividing module 524 stops running.

[0057] Meanwhile, see Fig.18 As shown in the figure (the reference numeral A in the figure indicates a roller; the reference numeral B in the figure indicates an air shaft), the operator transfers the film roll wrapped with the film to the support frame 41 through a transfer device (for example, a robot), and after limiting the two ends of the air shaft in the film roll in the packaging limit groove 411, the operator first drives the rotating power module 43 to move upward through the lifting module 42 to lift the film roll placed on the support frame 41, as shown in FIG. Fig.19 As shown in the figure (the label A in the figure represents a roller; the label B in the figure represents an inflatable shaft), the inflatable shaft is disengaged from the limit groove 411 on the support frame 41, at this time, the film roll is accommodated in the arc groove; after the operator fixes one end of the protective film on the film roll, the power motor 434 is started to drive the roller 432 to rotate, thereby driving the film roll accommodated in the arc groove to rotate, and then the protective film is wound on the outer surface of the film roll; after completing the winding of the protective film, the operator turns off the power motor 434, stops the rotation of the film roll, and then attaches the label to the outside of the film roll; then the operator completely inserts the sleeve film from one end of the film roll, drives the rotating power module 43 to move downward and reset through the lifting module 42, and separates it from the film roll. At this time, the film roll is placed on the support frame 41 through the inflatable shaft; then the operator completely sleeves the sleeve film on one end of the film roll on the outer surface of the film roll and flattens it, that is, the three processes of wrapping the film roll with the winding film, labeling and sleeve film are completed.

[0058] After packaging, see Fig.17 As shown in the figure (label A in the figure represents a roller; label B in the figure represents an inflatable shaft), the operator first drives the rotating power module 43 to move upward through the jacking module 42, and lifts the film roll again. It should be noted here that, in this embodiment, the axial center line of the lifted film roll coincides with the axial center line of the roller in the limiting groove 511 and the axial center line of the push rod 69; the operator manually exhausts and unlocks the inflatable shaft; then starts the push shaft mechanism 6, drives the push rod 69 to move in the direction of the film roll, and pushes the inflatable shaft out of the film roll and directly pushes it into the roller in the limiting groove 511; after completing the ejection action, the push rod 69 is reset, and the operator pushes it into the limiting groove The inflatable shaft in the roller in the groove 511 is inflated and locked; then the track module 2 is started to drive the clamping mechanism 3 to clamp the film roll, and after transferring it to the box, the clamping mechanism 3 is driven to clamp the roller in the limit groove 511, and transferred to the support frame 41, and the two ends of the inflatable shaft in the roller are restricted in the turnover limit groove 412, waiting for the robot in the winding mechanism to take it away and wrap the film; it should be noted that after the film roll in the rotating power module 43 is transported away, the lifting module 42 drives the rotating power module 43 to move downward and reset; and in the process of the film roll being transferred to the box, it is guided by the guide camera 8 to improve the placement accuracy.

[0059] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A film roll packaging device, comprising a support frame (1), characterized in that: The support frame (1) is provided with a track module (2), and the track module (2) is provided with a clamping mechanism (3), and the clamping mechanism (3) can move in the XYZ direction under the drive of the track module (2); an auxiliary mechanism (4) for assisting in the packaging of film rolls and a roller feeding mechanism (5) for storing rollers and supplying rollers one by one are provided in the support frame (1), and the roller feeding mechanism (5) is located on one side of the auxiliary mechanism (4); a push shaft mechanism (6) is provided on the other side of the auxiliary mechanism (4) opposite to the roller feeding mechanism (5), and the inflatable shaft in the film roll can be directly pushed into the roller through the push shaft mechanism (6).

2. The film roll-to-roll packaging device according to claim 1, characterized in that: A material box placement area (7) for placing a film roll box body is formed in the support frame (1).

3. The film roll-to-roll packaging device according to claim 2, characterized in that: A guiding camera (8) is arranged on the supporting frame (1) above the material box placement area (7).

4. The film roll-to-roll packaging device according to claim 1, characterized in that: The track module (2) comprises an X-axis lateral movement track (21), a Y-axis lateral movement track (22) and a Z-axis lateral movement track (23).

5. The film roll-to-roll packaging device according to claim 1, characterized in that: The clamping jaw mechanism (3) comprises a connecting plate (31), and two ends of the connecting plate (31) are respectively provided with a clamping jaw (33) via an adjusting component (32). The distance between the two clamping jaws (33) can be changed by adjusting the adjusting component (32).

6. The film roll-to-roll packaging device according to claim 5, characterized in that: The adjusting assembly (32) comprises an adjusting screw rod (321) passing through the clamping jaw (33), the two ends of the adjusting screw rod (321) are respectively fixed to the connecting plate (31) via a first bearing seat (322), and one end of the adjusting screw rod (321) is connected to an adjusting motor (324) via a coupling (323), and the adjusting motor (324) is fixed to the connecting plate (31) via a motor support (325).

7. The film roll-to-roll packaging device according to claim 1, characterized in that: The auxiliary mechanism (4) comprises a support frame (41) for placing a film roll, a lifting module (42), a rotating power module (43) and a limit sensor module (44); the rotating power module (43) is arranged on the lifting module (42), and the rotating power module (43) can achieve up and down displacement in the Z direction through the driving of the lifting module (42), and when moving up and down, it can lift the film roll placed on the support frame (41) and drive the film roll to rotate; the limit sensor module (44) is arranged on the lifting module (42), and the up and down displacement of the rotating power module (43) can be limited by the limit sensor module (44).

8. The film roll-to-roll packaging device according to claim 1, characterized in that: The roller feeding mechanism (5) comprises a workbench (51), the workbench (51) is provided with a limiting groove (511) for limiting the roller, and a feeding box (52) is arranged on the workbench (51) on one side of the limiting groove (511); the feeding box (52) comprises a box body (521), and a material storage cavity (522) and a material waiting cavity (523) for storing the roller are formed in the box body (521); the material storage cavity (522) The material storage chamber (522) is connected to the material-waiting chamber (523), and a material dividing module (524) is provided at the connection point between the two, through which the rollers are transported one by one from the material storage chamber (522) into the material-waiting chamber (523); a control module (525) is provided at the cavity opening of the material-waiting chamber (523), and the control module (525) controls the rollers to be transported one by one from the cavity opening of the material-waiting chamber (523) to the limiting groove (511).

9. The film roll-to-roll packaging device according to claim 8, characterized in that: A first opposing photoelectric sensor (53) and a second opposing photoelectric sensor (54) are arranged in the material waiting chamber (523); and a third opposing photoelectric sensor (55) is arranged at the limiting groove (511).

10. The film roll-to-roll packaging device according to claim 1, characterized in that: The top shaft mechanism (6) comprises a bracket (61), a top shaft screw rod (62) is arranged on the bracket (61), two ends of the top shaft screw rod (62) are respectively fixed to the bracket (61) through a second bearing seat (63), and one end of the top shaft screw rod (62) is connected to a top shaft motor (65) through a top shaft synchronous pulley assembly (64), and the top shaft motor (65) is fixed to the bracket (61); a screw nut (66) is screwed on the top shaft screw rod (62), two groups of guide shafts (68) are passed through the screw nut (66) through a linear bearing (67), and the guide shaft (68) is fixed between the second bearing seats (63); a top rod (69) is arranged on the screw nut (66).

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