Transfer conveying line for heat insulation pad semi-finished products

By designing an automated transfer conveyor line for semi-finished products of thermal insulation pads, the problems of traditional manual transfer are solved, and an efficient, stable and continuous transfer process is achieved to meet the needs of production lines of different scales.

CN222757417UActive Publication Date: 2025-04-15宁德聚能动力电源系统技术有限公司
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Patent Information

Application Number
CN202421589130.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The traditional method of transporting semi-finished aerogel insulation pads relies on manual labor, is inefficient and has a high error rate, which cannot meet the needs of automated production.

Method used

An automated transfer conveying line for semi-finished products of thermal insulation pads is designed, including upper and lower material transplanting plates, pallets, synchronization wheels and conveyors mechanisms, motors, slide rails and slide mechanisms, limit blocks, jacking cylinders and bearings, to reduce manual intervention through the automated transfer process.

Benefits of technology

It achieves efficient, stable and continuous transport of semi-finished products, reduces the risk of manual intervention, improves production efficiency, and adapts to production line needs of different scales and types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transfer conveying line for heat insulation pad semi-finished products. Comprising an upper material transplanting plate, an upper material tray, an upper-layer synchronous wheel and conveying belt mechanism, an upper-layer motor, a lower-layer synchronous wheel and conveying belt mechanism, a lower-layer motor, a first sliding rail and sliding block mechanism, a lower material transplanting plate, a limiting block, a lower material tray, a bearing, a jacking air cylinder and a jacking device. The bottom of the upper material transplanting plate is arranged on the outer side rack through a sliding rail and a sliding block mechanism, the upper material transplanting plate is connected with a conveying belt mechanism and an upper-layer motor through an upper-layer synchronous wheel, a lower material tray is arranged below the upper material tray, and the lower material tray is arranged on the lower material transplanting plate through a limiting block; the lower material transplanting plate is connected with a lower motor through a lower synchronous wheel and a conveying belt mechanism, and a jacking air cylinder is arranged at the bottom of the lower material transplanting plate. By means of the automatic transferring process, manual intervention is reduced, and transferring efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated production of aerogel thermal insulation pads, and in particular to a transfer conveying line for semi-finished thermal insulation pads. Background Art

[0002] In the production process of aerogel thermal insulation pads, the transfer of semi-finished products is crucial to production efficiency and product quality. Traditional transfer methods often rely on manual labor, which is inefficient and has a high error rate. In order to solve this problem, the utility model aims to provide a semi-finished product transfer conveyor line for automated production of aerogel thermal insulation pads, so as to fill the gap in automated equipment for semi-finished product transfer in automated production of thermal insulation pads. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a transfer conveyor line for semi-finished thermal insulation pads, which reduces manual intervention and improves transfer efficiency through an automated transfer process.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a transfer conveyor line for semi-finished products of thermal insulation pads, comprising an upper material transfer plate, an upper material tray, an upper synchronous wheel and a conveyor belt mechanism, an upper motor, a lower synchronous wheel and a conveyor belt mechanism, a lower motor, a first slide rail and a slider mechanism, a lower material transfer plate, a limit block, a lower material tray, a bearing, a lifting cylinder and a lifting device, an upper material transfer plate is provided with an upper material tray through a limit block, the bottom of the upper material transfer plate is arranged on an outer frame through a slide rail and a slider mechanism, the upper material transfer plate is connected with the conveyor belt mechanism and the upper motor through the upper synchronous wheel, a lower material tray is arranged below the upper material tray, the lower material tray is arranged on the lower material transfer plate through a limit block, the lower material transfer plate is connected with the lower motor through the lower synchronous wheel and the conveyor belt mechanism, a lifting cylinder is arranged at the bottom of the lower material transfer plate, and the lifting cylinder is connected with two lifting devices through bearings.

[0005] Preferably, the limit block is arranged on the periphery of the upper material tray or the lower material tray.

[0006] Preferably, the lower material transfer is arranged on the inner frame through a second slide rail and a slider mechanism.

[0007] Beneficial effects of the utility model:

[0008] 1. High efficiency: Through the automated transfer process, human intervention is reduced and the transfer efficiency is improved.

[0009] 2. Stability: The design of the transfer pallet ensures the stability of the semi-finished products during transportation, reducing the risk of damage and dispersion.

[0010] 3. Continuity: The equipment can realize non-stop transportation, ensuring the continuity of the production process.

[0011] 4. Adaptability: The equipment can be flexibly adjusted according to the actual needs of the production line to adapt to production lines of different sizes and types.

[0012] 5. Intelligence: It can be integrated into the entire automated production system to achieve linkage and intelligent control with other equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 It is a side view of the utility model. DETAILED DESCRIPTION

[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0017] Reference Figure 1-2 The present specific implementation adopts the following technical scheme: a transfer conveyor line for semi-finished thermal insulation pads, comprising an upper material transfer plate 1, an upper material tray 2, an upper synchronous wheel and conveyor belt mechanism 3, an upper motor 4, a lower synchronous wheel and conveyor belt mechanism 5, a lower motor 6, a first slide rail and a slider mechanism 7, a lower material transfer plate 8, a limit block 9, a lower material tray 10, a bearing 11, a lifting cylinder 12 and a lifting device 13. The upper material transfer plate 1 is provided with an upper material tray 2 through a limit block 9, and the upper material transfer plate The bottom of the upper material transfer plate 1 is arranged on the outer frame 14 through the slide rail and the slider mechanism 7. The upper material transfer plate 1 is connected with the conveyor belt mechanism 3 and the upper motor 4 through the upper synchronous wheel. The lower material tray 10 is arranged below the upper material tray 2. The lower material tray 10 is arranged on the lower material transfer plate 8 through the limit block 9. The lower material transfer plate 8 is connected with the conveyor belt mechanism 5 and the lower motor 6 through the lower synchronous wheel. The bottom of the lower material transfer plate 8 is provided with a lifting cylinder 12, and the lifting cylinder 12 is connected with two lifting devices 13 through the bearing 11.

[0018] It is worth noting that the limiting block 9 is arranged on the periphery of the upper material tray 2 or the lower material tray 10 .

[0019] In addition, the lower material transfer 8 is arranged on the inner frame 16 through the second slide rail and the slider mechanism 15.

[0020] The working principle of this specific embodiment is as follows: it comprises an upper and lower two-layer structure, each layer is provided with a material transfer plate (upper material transfer plate 1, lower upper material transfer plate 8), each material transfer plate is provided with a transfer tray (upper material tray 2, lower material tray 10) and eight limit blocks. The limit blocks fix and limit the transfer tray to ensure stability and safety during the transfer process.

[0021] The lower material transfer plate is also equipped with cylinders and bearings to realize the lifting and lowering operation of the transfer tray. When the equipment is running, after the upper transfer tray is full of semi-finished products, the upper motor starts to drive the upper conveyor belt to move the upper transfer tray toward the vacuum hot press. At the same time, the cylinder starts to lift the lower transfer tray to the same height as the upper transfer tray through the bearing. At this time, the aerogel assembly machine continues to unload materials on the lower transfer tray.

[0022] When the upper transfer tray delivers the semi-finished product to the vacuum hot press and completes the hot pressing process, it will automatically return to the starting position and take over the position of the lower transfer tray, and the lower transfer tray will start to receive new semi-finished products again, forming a cyclic transfer process.

[0023] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A transfer conveyor line for semi-finished thermal insulation pads, characterized in that: The invention comprises an upper material transfer plate (1), an upper material tray (2), an upper synchronous wheel and conveyor belt mechanism (3), an upper motor (4), a lower synchronous wheel and conveyor belt mechanism (5), a lower motor (6), a first slide rail and a slider mechanism (7), a lower material transfer plate (8), a limit block (9), a lower material tray (10), a bearing (11), a lifting cylinder (12) and a lifting device (13); the upper material transfer plate (1) is provided with an upper material tray (2) via a limit block (9); the bottom of the upper material transfer plate (1) is provided with a first slide rail and a slider mechanism (7) On the outer frame (14), an upper material transfer plate (1) is connected to a conveyor belt mechanism (3) and an upper motor (4) through an upper synchronous wheel; a lower material tray (10) is arranged below the upper material tray (2); the lower material tray (10) is arranged on a lower material transfer plate (8) through a limit block (9); the lower material transfer plate (8) is connected to a conveyor belt mechanism (5) and a lower motor (6) through a lower synchronous wheel; a lifting cylinder (12) is arranged at the bottom of the lower material transfer plate (8); and the lifting cylinder (12) is connected to two lifting devices (13) through a bearing (11).

2. A transfer conveyor line for semi-finished thermal insulation pads according to claim 1, characterized in that: The limit block (9) is arranged on the periphery of the upper material tray (2) or the lower material tray (10).

3. A transfer conveyor line for semi-finished thermal insulation pads according to claim 1, characterized in that: The lower material transfer plate (8) is arranged on the inner frame (16) via a second slide rail and a slider mechanism (15).