Cleaning equipment for removing product machining burrs and passivating edge right angles
By designing a device that combines ultrasonic cleaning and magnetic grinding, the problems of burr removal and right-angle edge passivation in metal products processing are solved, and efficient grinding and cleaning of complex structural products are achieved, improving production efficiency.
Patent Information
- Application Number
- CN202420766423.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The prior art is difficult to effectively remove burrs and passivate edge right angles in metal product processing, and traditional magnetic grinding equipment cannot meet the grinding needs of complex structural workpieces, affecting work efficiency.
A cleaning device including ultrasonic shock plates and magnetic motors was designed. The magnetic motor was equipped with an angle regulator, and the ultrasonic shock plates were used for cleaning, and was constructed from non-magnetic materials to avoid magnetic weakness.
It realizes continuous and automated production of products, meets the grinding and cleaning needs of complex structural products, avoids additional sequence transformation, and improves work efficiency.
Smart Images

Figure CN222806643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal surface treatment, in particular to a cleaning device for removing product processing burrs and passivating edge right angles. Background Art
[0002] Burrs are often produced during the mechanical processing of metal products. The conventional removal methods are blowing or manual removal. In recent years, magnetic grinding equipment has also been used for deburring operations. By selecting different steel needles, products of different shapes can be processed.
[0003] However, after magnetic grinding, the workpiece still needs to be cleaned. The traditional construction method mostly uses manual means to transport the workpiece after magnetic grinding to the cleaning equipment for cleaning. In addition, after magnetic grinding, the steel needle has partial magnetism, and a large number of steel needles will be adsorbed on the surface of the workpiece after grinding. Before cleaning, the excess steel needles need to be manually removed, which affects the work efficiency. In addition, because the traditional magnetic grinding equipment controls the movement trajectory of the magnetic needle in a single way, it is impossible to effectively grind workpieces with complex structures. Utility Model Content
[0004] In view of the above problems, the utility model provides a cleaning equipment for removing product processing burrs and passivating edge right angles, which can realize continuous and automated production of products and can meet the grinding and cleaning needs of products with complex structures. This equipment can be used in conjunction with electroplating and oxidation automated production lines. After cleaning, the subsequent surface treatment processes such as polishing, electroplating, chemical plating, anodizing and other processes can be carried out directly without the need for additional transfer.
[0005] The technical solution adopted by the utility model is: a cleaning device for removing product processing burrs and blunting edge right angles, comprising: a box body with a partition plate inside, the partition plate divides the box body into two upper and lower spaces, the upper space of the box body is provided with an arc storage tank, a plurality of ultrasonic vibration plates are evenly arranged on the inner wall of the arc storage tank, a plurality of magnetic motors are provided in the lower space of the box body, and the plurality of magnetic motors are provided with angle adjusters;
[0006] Furthermore, a detachable shielding plate is provided at the lower part of the box;
[0007] Furthermore, the box body, partition, ultrasonic vibration plate, arc storage tank and shielding plate are all made of non-magnetic materials.
[0008] The beneficial effects of the utility model are:
[0009] 1. The utility model adopts an integrated composite of ultrasonic cleaning and magnetic grinding, which greatly shortens the line area, so that the magnetic grinding equipment can be matched with the automated production line, and at the same time avoids the magnetic needle being frequently brought out during automated production and contaminating the subsequent processes.
[0010] 2. An angle adjuster is installed under the magnetic motor to adjust the direction of the magnetic motor, effectively control the movement curve of the magnetic needle, and meet the cleaning needs of products with complex structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 It is a top view of the overall structure of the utility model;
[0013] Figure 3 It is a front view of the overall structure of the utility model;
[0014] Figure 4 It is a left view of the overall structure of the utility model;
[0015] Among them: 1. Ultrasonic vibration plate; 2. Arc storage tank; 3. Magnetic motor; 4. Angle adjuster; 5. Shielding plate; 6. Box body; 7. Partition; 8. High-frequency line connector. DETAILED DESCRIPTION
[0016] In order to more clearly understand the purpose, structure and function of the utility model, the following will further describe in detail the cleaning equipment for removing product processing burrs and blunting edge right angles of the utility model in combination with the accompanying drawings and specific implementation methods.
[0017] like Figure 1-4 As shown, the utility model provides a cleaning device for removing product processing burrs and blunting edge right angles, including: a box body 6 with a partition 7 inside, the partition 7 divides the box body 6 into two upper and lower spaces, the upper space of the box body 6 is provided with an arc storage tank 2, a plurality of ultrasonic vibration plates 1 are evenly arranged on the inner wall of the arc storage tank 2, and the high-frequency line connectors 8 of the plurality of ultrasonic vibration plates 1 are located outside the arc storage tank 2, and a plurality of magnetic motors 3 are provided in the lower space of the box body 6, and the plurality of magnetic motors 3 are provided with angle adjusters 4.
[0018] In this embodiment, specifically, the interior of the arc-shaped storage tank 2 is used to place the workpiece to be magnetically ground and cleaned and the magnetic needle for magnetically grinding the workpiece. The multiple magnetic motors 3 arranged in the lower space of the box body 6 can provide a magnetic field for the magnetic needle inside the arc-shaped storage tank 2 to magnetically grind the workpiece, and the ultrasonic vibration plate 1 is used to ultrasonically clean the workpiece. The angle adjuster 4 can adjust the angle of the magnetic motor 3 and make it meet the angle adjustment range within the range of 60°. By adjusting the angle of the magnetic motor 3, the angle of the magnetic field in the arc-shaped storage tank 2 is changed, so that the magnetic needle has a good motion curve, so as to improve the grinding effect of the magnetic needle on the workpiece with complex structure.
[0019] Furthermore, a removable baffle plate 5 is provided at the lower portion of the box body 6. When the entire device is working, the baffle plate 5 is used to enclose the multiple magnetic motors 3 to prevent the magnetism of the magnetic motors 3 from weakening. When the angle of the magnetic motor 3 needs to be adjusted, the baffle plate 5 is opened and the angle adjuster 4 is controlled to achieve the angle adjustment of the magnetic motor 3.
[0020] Furthermore, the box body 6, partition 7, ultrasonic vibration plate 1, arc storage tank 2 and shielding plate 5 are all made of non-magnetic materials such as CT4 titanium alloy to avoid weakening of the magnetism of the magnetic motor 3 and the magnetic needle during operation.
[0021] The use of the utility model is as follows: first, the workpiece to be processed, the magnetic needle and the cleaning liquid are placed in the arc storage tank 2, and the magnetic motor 3 and the ultrasonic vibration plate 1 are started. Under the action of the magnetic field generated by the magnetic motor 3, the magnetic needle begins to magnetically grind the workpiece, and under the action of the ultrasonic vibration plate 1, the cleaning liquid can remove the surface stains of the workpiece. After completion, the magnetic motor 3 and the ultrasonic vibration plate 1 are turned off, and the workpiece can be taken out. For workpieces with complex structures, the angle of the magnetic motor 3 can also be adjusted by the angle adjuster 4 to improve the grinding effect.
[0022] The above embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention. Based on the above embodiments, all other embodiments obtained by those skilled in the art without creative work, that is, all modifications, equivalent substitutions and improvements made within the spirit and principle of the present application, fall within the protection scope of the present invention.
Claims
1. A cleaning device for removing product processing burrs and blunting edge right angles, characterized in that: The invention comprises a box body (6) having a partition (7) inside, wherein the partition (7) divides the box body (6) into two spaces, an upper space and an lower space; an arc-shaped storage tank (2) is provided in the upper space of the box body (6); a plurality of ultrasonic vibration plates (1) are evenly arranged on the inner wall of the arc-shaped storage tank (2); high-frequency line connectors (8) of the plurality of ultrasonic vibration plates (1) are located outside the arc-shaped storage tank (2); a plurality of magnetic motors (3) are provided in the lower space of the box body (6); and the plurality of magnetic motors (3) are all provided with angle adjusters (4).
2. The cleaning equipment for removing product processing burrs and blunting edge right angles according to claim 1 is characterized in that: A detachable shielding plate (5) is provided at the lower part of the box body (6).
3. The cleaning equipment for removing product processing burrs and blunting edge right angles according to claim 2 is characterized in that: The box body (6), the partition plate (7), the ultrasonic vibration plate (1), the arc storage tank (2) and the shielding plate (5) are all made of non-magnetic materials.