Pearl wool heat sealing mechanism

By designing the pearl cotton heat-closing mechanism, the frame, heating parts, cooling parts and deviation correction parts are used to solve the problem of skew and misalignment during the pearl cotton heat-closing, and the quality and aesthetics of the heat-closing are improved.

CN222819571UActive Publication Date: 2025-05-02宜宾四合宜包装有限公司
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Patent Information

Application Number
CN202421468465.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-02
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the processing of pearl cotton, the two rolls of pearl cotton are prone to skew and misalignment when heated, which affects the quality and aesthetics after heated.

Method used

A pearl cotton heat-closing mechanism is designed, including a frame, heating part, cooling part, bias correction part and mounting frame. The pearl cotton is heated and cooled by heating and cooling elements by providing a rotating shaft, guide roller and deviation correction roller on the frame, and the two rolls of pearl cotton are aligned by the deviation correction elements.

Benefits of technology

It effectively avoids the two-roll pearl cotton skew and misalignment during the thermal bonding process, thereby ensuring the quality and aesthetics after thermal bonding and improving the practicality of the thermal bonding mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pearl wool heat sealing mechanism, and relates to the technical field of pearl wool processing. The device comprises a rack, three shaft rods, two first guide rollers and two second guide rollers are rotationally arranged on the rack, winding and unwinding barrels are detachably arranged on the shaft rods, a heating piece, a cooling piece, a deviation rectifying piece and two mounting frames are arranged on the rack, the heating piece is used for heating the opposite sides of two rolls of pearl wool, and the cooling piece is used for cooling the two rolls of pearl wool; a pressing roller in rolling lap joint with the pearl wool is rotationally arranged on the mounting frame, the cooling part is used for cooling the pressed pearl wool, the deviation rectifying part comprises two rotating rods rotationally arranged on the rack, and deviation rectifying rollers in rolling lap joint with the side face of the pearl wool are rotationally arranged on the rotating rods; and a driving piece which acts on the two rotating rods and drives the two rotating rods to synchronously and reversely rotate is arranged on the rack. When the pearl wool heat sealing device is used, the situation that two rolls of pearl wool are inclined and not aligned can be avoided, so that the quality and attractiveness after heat sealing are guaranteed, and the pearl wool heat sealing device is more practical.
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Description

Technical Field

[0001] The present application relates to the technical field of pearl cotton processing, and in particular to a pearl cotton heat-sealing mechanism. Background Art

[0002] Pearl cotton, also known as EPE pearl cotton, is a new type of environmentally friendly packaging material. It is composed of countless independent bubbles produced by physical foaming of low-density polyethylene resin. It overcomes the shortcomings of ordinary foamed glue that is fragile, deformed, and has poor recovery. It has many advantages such as waterproof and moisture-proof, shockproof, sound insulation, heat preservation, good plasticity, strong toughness, recycling, environmental protection, and strong impact resistance. It also has good chemical resistance. When processing pearl cotton, it is sometimes necessary to heat-seal two rolls of pearl cotton, that is, by heating the pearl cotton and then pressing the heated pearl cotton to form a whole. In the prior art, the two rolls of pearl cotton are prone to skewness and misalignment, which affects the quality and aesthetics after heat sealing. Therefore, a pearl cotton heat-sealing mechanism is proposed. Utility Model Content

[0003] The purpose of the present application is to solve the technical problem that two rolls of pearl cotton are prone to skewness and misalignment, thereby affecting the quality and aesthetics after heat sealing. The present application provides a pearl cotton heat sealing mechanism.

[0004] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0005] A pearl cotton heat-sealing mechanism, comprising:

[0006] A frame, on which three shafts, two first guide rollers and two second guide rollers are rotatably arranged, the shafts are detachably provided with a retractable cylinder, the frame is provided with a heating element, a cooling element, a correction element and two mounting frames, the heating element is used to heat the opposite sides of two rolls of pearl cotton, the mounting frame is rotatably provided with a pressing roller that rolls and overlaps with the pearl cotton, the cooling element is used to cool the pressed pearl cotton, the correction element comprises two rotating rods rotatably arranged on the frame, the rotating rods are rotatably provided with a correction roller that rolls and overlaps with the side faces of the pearl cotton, and the frame is provided with a driving element that acts on the two rotating rods and drives the two to rotate synchronously in opposite directions.

[0007] Furthermore, the frame is rotatably provided with supporting wheel groups, the number of which is the same as that of the retractable and unfolding cylinders and which are rollingly overlapped in a one-to-one correspondence.

[0008] Furthermore, a limiting ring plate and a convex strip are arranged on the shaft rod, a groove corresponding to the convex strip is opened on the retractable tube, the retractable tube and the limiting ring plate are overlapped with each other, and a locking nut is threadedly arranged on the shaft rod and is overlapped with the retractable tube.

[0009] Furthermore, the heating element includes an air inlet fan, a heating cylinder and two heating tubes, all of which are arranged on the frame. The output end of the air inlet fan is connected to the heating cylinder. An electric heating wire is arranged in the heating cylinder. The heating cylinder is connected to a first three-way pipe. The two free ends of the first three-way pipe are respectively connected to the two heating tubes. The heating tube is provided with multiple hot air holes.

[0010] Furthermore, the cooling component includes a blower, a cooling cylinder and two cooling pipes, all of which are arranged on the frame. The output end of the blower is connected to the cooling cylinder. A plurality of semiconductor refrigeration plates and a second three-way pipe are arranged on the cooling cylinder. The two free ends of the second three-way pipe are respectively connected to the two cooling pipes. A plurality of cold air holes are opened on the cooling pipe.

[0011] Furthermore, the diameters of the multiple hot air holes increase along the length direction of the heating tube, and the diameters of the multiple cold air holes increase along the length direction of the cooling tube.

[0012] Furthermore, the mounting bracket is slidably arranged on the frame, and a forward and reverse screw rod is rotatably arranged on the frame, and the two mounting brackets are respectively threadedly matched with the forward and reverse thread segments of the forward and reverse screw rods.

[0013] Furthermore, the driving member includes two sliders that are slidably arranged on a frame, a forward and reverse screw rod is rotatably arranged on the frame, the two sliders are respectively threadedly engaged with the forward and reverse thread segments of the forward and reverse screw rods, a fixed rack is arranged on the slider, and a fixed gear meshing with the fixed rack is arranged on the rotating rod.

[0014] The beneficial effects of the present application are as follows: When the present application is used, it can avoid skewing and misalignment between the two rolls of pearl cotton, thereby ensuring the quality and aesthetics after heat sealing, and is therefore more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of this application;

[0016] Figure 2 It is a three-dimensional diagram of some structures of this application;

[0017] Figure 3 It is an exploded perspective view of some structures of this application;

[0018] Figure 4 It is a three-dimensional diagram of some structures of this application;

[0019] Figure 5 This application Figure 4 A three-dimensional cross-sectional view of

[0020] Figure 6 It is a three-dimensional diagram of some structures of this application;

[0021] Figure 7It is a three-dimensional diagram of some structures of this application;

[0022] Figure 8 It is a partial structural stereogram of this application.

[0023] : Illustrations: 1. frame; 2. shaft; 3. first guide roller; 4. second guide roller; 5. retracting cylinder; 6. mounting frame; 7. pressing roller; 8. rotating rod; 9. correcting roller; 10. supporting wheel group; 11. limiting ring plate; 12. convex strip; 13. groove; 14. locking nut; 15. air inlet fan; 16. heating cylinder; 17. heating tube; 18. heating wire; 19. first three-way pipe; 20. hot air hole; 21. air supply fan; 22. cooling cylinder; 23. cooling tube; 24. semiconductor refrigeration plate; 25. second three-way pipe; 26. cold air hole; 27. forward and reverse screw rods; 28. slider; 29. ​​forward and reverse screw rods; 30. fixed rack; 31. fixed gear. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0025] like Figure 1-Figure 8 As shown, an embodiment of the present application proposes a pearl cotton heat-sealing mechanism, comprising:

[0026] A frame 1 is provided with three shafts 2, two first guide rollers 3 and two second guide rollers 4 rotatably arranged thereon, the shafts 2 are in a horizontal direction, two shafts 2 are discharge rods and are spaced apart from each other, the other shaft 2 is a receiving rod, the two first guide rollers 3 are both in a horizontal direction and are spaced apart from each other, the two second guide rollers 4 are both in a horizontal direction and are spaced apart from each other, a retractable retractable cylinder 5 is provided on the shaft 2, the retractable cylinder 5 is in a horizontal direction, the retractable cylinder 5 located on the discharge rod is wound with unheated pearl cotton, the retractable cylinder 5 located on the receiving rod is used to rewind the pearl cotton after being pressed, a heating element, a cooling element, a deviation correcting element and two installation elements are provided on the frame 1 The mounting frame 6, the heating element is used to heat the opposite sides of the two rolls of pearl cotton, the mounting frame 6 is rotatably provided with a pressing roller 7 that rolls and overlaps with the pearl cotton, the two pressing rollers 7 are both in a horizontal direction and are spaced apart up and down, the cooling element is used to cool the pressed pearl cotton, the deviation correction element is used to correct the pearl cotton to avoid skewness and misalignment between the two rolls of pearl cotton, the deviation correction element includes two rotating rods 8 that are rotatably provided on the frame 1, the rotating rod 8 is in a vertical direction, the rotating rod 8 is rotatably provided with a deviation correction roller 9 that rolls and overlaps with the side of the pearl cotton, the deviation correction roller 9 is in a vertical direction, and the frame 1 is provided with a driving element that acts on the two rotating rods 8 and drives the two to rotate synchronously in the opposite direction;

[0027] In the initial state, the two rotating rods 8 tend to be parallel, the two deviation-correcting rollers 9 are away from each other, and the retracting cylinder 5 is not installed.

[0028] When in use, the retracting cylinder 5 wound with the unheated pearl cotton is installed on the feeding rod, and the retracting cylinder 5 for winding and pressing the pearl cotton is installed on the feeding rod, so that the free end of the pearl cotton passes around the first guide roller 3 and the second guide roller 4 in turn, and then the free end of the pearl cotton passes between the two pressing rollers 7 and is fixed on the retracting cylinder 5 located on the feeding rod, and the two rotating rods 8 are driven to rotate synchronously in the opposite direction by the driving member, and the two correcting rollers 9 are approached to each other until the two correcting rollers 9 are rolled and overlapped with the pearl cotton, driving the feeding rod to rotate, driving the two feeding rods to rotate synchronously in the opposite direction, and driving the two pressing rollers 7 to rotate synchronously in the opposite direction. In this process, the first guide roller 3 and the second guide roller 4 guide the pearl cotton together, heat the opposite sides of the two rolls of pearl cotton through the heating element, correct the two rolls of pearl cotton together through the two correcting rollers 9, so that the two rolls of pearl cotton are kept aligned, and the two heated rolls of pearl cotton are pressed by two pressing rollers 7 to form a whole, and the pressed pearl cotton is cooled by the cooling element, and finally the pearl cotton is rolled up by the retracting cylinder 5 located on the retracting rod to achieve heat sealing of the two rolls of pearl cotton. When the heat sealing is completed, the two rotating rods 8 are driven by the driving element to rotate synchronously in the opposite direction, and the two correcting rollers 9 are away from each other, and the three retracting cylinders 5 are disassembled in turn;

[0029] In summary, when used, the present application can avoid skewing and misalignment between the two rolls of pearl cotton, thereby ensuring the quality and aesthetics after heat sealing, and is therefore more practical.

[0030] like Figure 3 As shown, in some embodiments, the frame 1 is rotatably provided with support wheel groups 10 which are the same in number as the retractable cylinders 5 and are in one-to-one rolling overlap, and the number of a single support wheel group 10 is two and both are in a vertical direction;

[0031] Referring to the above, when the retractable cylinder 5 rotates, the retractable cylinder 5 is supported by the supporting wheel group 10 for rolling, thereby improving the stability of the retractable cylinder 5 during rotation and avoiding shaking, thereby further avoiding skewing and misalignment between the two rolls of pearl cotton.

[0032] like Figure 3 As shown, in some embodiments, a limit ring plate 11 and a convex strip 12 are provided on the shaft rod 2, the limit ring plate 11 is in a vertical direction and fixed on the shaft rod 2, the convex strip 12 is in a horizontal direction and fixed on the shaft rod 2, a groove 13 corresponding to the convex strip 12 is provided on the retractable cylinder 5, the groove 13 is provided along the length direction of the retractable cylinder 5, the retractable cylinder 5 is in contact with and overlapped with the limit ring plate 11, and a locking nut 14 in contact with and overlapped with the retractable cylinder 5 is threadedly provided on the shaft rod 2;

[0033] With reference to the above, when installing the retractable cylinder 5, the retractable cylinder 5 is placed in a horizontal direction and completely located on the shaft 2, and the convex strip 12 corresponds to and is inserted into the groove 13 until the retractable cylinder 5 and the limiting ring plate 11 are in contact and overlapped, and then the locking nut 14 is tightened onto the shaft 2 until the locking nut 14 and the retractable cylinder 5 are in contact and overlapped, so as to realize the installation of the retractable cylinder 5. When the shaft 2 rotates, the retractable cylinder 5 is driven to rotate together through the cooperation of the convex strip 12 and the groove 13. Conversely, the locking nut 14 is loosened to be away from the shaft 2, so that the retractable cylinder 5 is away from the shaft 2, and the retractable cylinder 5 can be disassembled.

[0034] like Figure 4-Figure 5 As shown, in some embodiments, the heating element includes an air inlet fan 15, a heating cylinder 16 and two heating tubes 17, all of which are arranged on the frame 1. The air inlet fan 15, the heating cylinder 16 and the heating tube 17 are all fixedly arranged on the frame 1. The two heating tubes 17 are both in a horizontal direction and are spaced apart from each other. The output end of the air inlet fan 15 is connected to the heating cylinder 16. A heating wire 18 is arranged in the heating cylinder 16. The heating wire 18 is fixedly arranged in the heating cylinder 16. The heating cylinder 16 is connected to a first three-way pipe 19. The two free ends of the first three-way pipe 19 are respectively connected to the two heating tubes 17. A plurality of hot air holes 20 are opened on the heating tube 17. The plurality of hot air holes 20 are arranged in an array along the length direction of the heating tube 17.

[0035] Referring to the above, when in use, the air inlet fan 15 and the electric heating wire 18 are working, and the natural wind from the outside enters the heating tube 16 through the air inlet fan 15, and then forms hot air. The hot air enters the first three-way pipe 19 and the two heating tubes 17 in turn, and is finally blown out to the pearl cotton through multiple hot air holes 20 to achieve heating of the opposite sides of the two rolls of pearl cotton.

[0036] like Figure 6 As shown, in some embodiments, the cooling member includes a blower 21, a cooling cylinder 22 and two cooling pipes 23, all of which are arranged on the frame 1. The blower 21, the cooling cylinder 22 and the cooling pipes 23 are all fixedly arranged on the frame 1. The two cooling pipes 23 are both horizontally oriented and spaced apart from each other. The output end of the blower 21 is connected to the cooling cylinder 22. A plurality of semiconductor cooling sheets 24 and a second three-way pipe 25 are arranged on the cooling cylinder 22. The semiconductor cooling sheet 24 has a relatively distributed cold end and a hot end, wherein the cold end is located in the cooling cylinder 22 and the hot end is located outside. The two free ends of the second three-way pipe 25 are respectively connected to the two cooling pipes 23. A plurality of cold air holes 26 are opened on the cooling pipe 23, and the plurality of cold air holes 26 are arranged in an array along the length direction of the cooling pipe 23.

[0037] Referring to the above, when in use, the blower 21 and the semiconductor refrigeration plate 24 work, and the natural wind from the outside enters the cooling tube 22 through the blower 21, and then forms cold wind, which enters the second three-way pipe 25 and the two cooling tubes 23 in turn, and is finally blown out to the pearl cotton through multiple cold air holes 26 to achieve cooling of the pressed pearl cotton.

[0038] like Figure 4-Figure 6 As shown, in some embodiments, the apertures of the multiple hot air holes 20 increase along the length direction of the heating tube 17, and the apertures of the multiple cold air holes 26 increase along the length direction of the cooling tube 23. The closer to the connection between the heating tube 17 and the first three-way tube 19, the smaller the aperture of the hot air hole 20, and vice versa. The closer to the connection between the cooling tube 23 and the second three-way tube 25, the smaller the aperture of the cold air hole 26, and vice versa. This design can make the hot air and cold air flow rate and flow rate blown out by the multiple hot air holes 20 and the multiple cold air holes 26 basically consistent, so that the heating and cooling of the pearl cotton are more uniform.

[0039] like Figure 7 As shown, in some embodiments, the mounting frame 6 is slidably arranged on the frame 1, the mounting frame 6 slides in the vertical direction, and the frame 1 is rotatably provided with a positive and negative screw rod 27, the positive and negative screw rod 27 is in the vertical direction, and the two mounting frames 6 are respectively threadedly matched with the positive and negative thread segments of the positive and negative screw rod 27;

[0040] Referring to the above, when in use, the forward and reverse screws 27 can be driven to rotate, and the two mounting frames 6 can slide synchronously in opposite directions to approach or move away from each other due to the action of the forward and reverse threads, thereby adjusting the distance between the two pressing rollers 7 to be suitable for pearl cotton of different thicknesses and improving the flexibility of use.

[0041] like Figure 8 As shown, in some embodiments, the driving member includes two sliders 28 that are both slidably arranged on the frame 1, the sliders 28 slide in the horizontal direction, a forward and reverse screw 29 is rotatably arranged on the frame 1, the forward and reverse screw 29 is in the horizontal direction, the two sliders 28 are respectively threadedly matched with the forward and reverse thread segments of the forward and reverse screw 29, a fixed rack 30 is arranged on the slider 28, the fixed rack 30 is in the horizontal direction and fixed on the slider 28, and a fixed gear 31 meshing with the fixed rack 30 is arranged on the rotating rod 8, the fixed gear 31 is in the horizontal direction and fixed on the rotating rod 8;

[0042] Referring to the above, in the initial state, the two sliders 28 are away from each other, the two rotating rods 8 tend to be parallel, and the two correcting rollers 9 are away from each other. When in use, the forward and reverse screws 29 are driven to rotate forward, and the two sliders 28 are synchronously slid in reverse due to the action of the forward and reverse threads until they are close to each other, the fixed rack 30 moves with the slider 28, and the fixed gear 31 rotates due to the meshing action and drives the rotating rod 8 to rotate together, and the two correcting rollers 9 are close to each other. Conversely, when the forward and reverse screws 29 are reversed, the two sliders 28 are synchronously slid in reverse due to the action of the forward and reverse threads until they are away from each other, the fixed rack 30 moves with the slider 28, and the fixed gear 31 rotates due to the meshing action and drives the rotating rod 8 to rotate together, and the two correcting rollers 9 are away from each other.

[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pearl cotton heat sealing mechanism, characterized in that: include: A frame (1) is provided with three shafts (2), two first guide rollers (3) and two second guide rollers (4) rotatably mounted thereon, the shafts (2) being detachably provided with a retractable cylinder (5), the frame (1) being provided with a heating element, a cooling element, a deviation correction element and two mounting frames (6), the heating element being used for heating the opposite sides of two rolls of pearl cotton, the mounting frames (6) being rotatably provided with a pressing roller (7) which is in rolling overlap with the pearl cotton, the cooling element being used for cooling the pearl cotton after pressing, the deviation correction element comprising two rotating rods (8) both rotatably mounted on the frame (1), the rotating rods (8) being rotatably provided with a deviation correction roller (9) which is in rolling overlap with the side of the pearl cotton, and the frame (1) being provided with a driving element which acts on the two rotating rods (8) and drives the two rotating rods (8) to rotate synchronously in opposite directions.

2. The pearl cotton heat sealing mechanism according to claim 1, characterized in that: The frame (1) is rotatably provided with supporting wheel groups (10) which are the same in number as the retractable cylinders (5) and are in rolling overlap with each other in a one-to-one correspondence.

3. The pearl cotton heat sealing mechanism according to claim 1, characterized in that: The shaft rod (2) is provided with a limit ring plate (11) and a convex strip (12); the retractable cylinder (5) is provided with a groove (13) corresponding to the convex strip (12); the retractable cylinder (5) and the limit ring plate (11) are in contact with each other and overlap each other; and the shaft rod (2) is threadedly provided with a locking nut (14) which is in contact with each other and overlaps with the retractable cylinder (5).

4. The pearl cotton heat sealing mechanism according to claim 1, characterized in that: The heating element comprises an air inlet fan (15), a heating tube (16) and two heating tubes (17) all of which are arranged on a frame (1); the output end of the air inlet fan (15) is connected to the heating tube (16); an electric heating wire (18) is arranged in the heating tube (16); a first three-way tube (19) is connected to the heating tube (16); two free ends of the first three-way tube (19) are respectively connected to the two heating tubes (17); and a plurality of hot air holes (20) are provided on the heating tube (17).

5. The pearl cotton heat sealing mechanism according to claim 4, characterized in that: The cooling component comprises an air blower (21), a cooling cylinder (22) and two cooling pipes (23) all arranged on a frame (1); the output end of the air blower (21) is connected to the cooling cylinder (22); a plurality of semiconductor cooling plates (24) and a second three-way pipe (25) are arranged on the cooling cylinder (22); two free ends of the second three-way pipe (25) are respectively connected to the two cooling pipes (23); and a plurality of cold air holes (26) are opened on the cooling pipe (23).

6. The pearl cotton heat sealing mechanism according to claim 5, characterized in that: The apertures of the plurality of hot air holes (20) increase gradually along the length direction of the heating tube (17), and the apertures of the plurality of cold air holes (26) increase gradually along the length direction of the cooling tube (23).

7. The pearl cotton heat-sealing mechanism according to claim 1, characterized in that: The mounting frame (6) is slidably arranged on the frame (1), and a forward and reverse screw rod (27) is rotatably arranged on the frame (1), and the two mounting frames (6) are respectively threadedly matched with the forward and reverse thread segments of the forward and reverse screw rod (27).

8. The pearl cotton heat sealing mechanism according to claim 1, characterized in that: The driving member comprises two sliders (28) both slidably arranged on a frame (1); a forward and reverse screw rod (29) is rotatably arranged on the frame (1); the two sliders (28) are respectively threadedly engaged with the forward and reverse thread segments of the forward and reverse screw rod (29); a fixed rack (30) is arranged on the slider (28); and a fixed gear (31) meshing with the fixed rack (30) is arranged on the rotating rod (8).