Full-automatic stainless steel pipe stacking cleaning machine
By designing a fully automatic stainless steel steel pipe stacking cleaning machine, using stacking tooling and cannulation technology combined with ultrasonic cleaning, it solves the problem that existing equipment is difficult to clean the long inner holes of small stainless steel pipes, achieving efficient and safe internal and external cleaning effects.
Patent Information
- Application Number
- CN202420989382.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing cleaning equipment is difficult to effectively clean long and small internal holes of stainless steel pipes, and multiple steel pipes are easily squeezed, bumped and blocked during the cleaning process, which affects the cleaning efficiency and may cause damage.
A fully automatic stainless steel steel pipe stacking cleaning machine is designed, using stacked tooling to perform multi-layer positioning and limiting of stainless steel pipes, and the cleaning water flow is sent into the inner hole of the steel pipe through the insertion tube, and internal and external cleaning is carried out in combination with ultrasonic technology.
It improves the internal and external cleaning efficiency and effect of stainless steel steel pipes, enhances the protection of steel pipes, and avoids the squeeze, collision and damage of steel pipes during the cleaning process.
Smart Images
Figure CN222842728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cleaning equipment, in particular to a full-automatic stainless steel pipe stacking cleaning machine. Background Art
[0002] In order to clean stainless steel pipes, multiple stainless steel pipes can be placed in a hanging basket at the same time, and the hanging basket can be used to transport the stainless steel pipes in the cleaning machine for automatic cleaning. However, multiple stainless steel pipes squeeze, collide and block each other, which affects the cleaning efficiency and easily causes collision damage to the stainless steel pipes.
[0003] In addition, some stainless steel pipes are relatively long, up to several meters, and the inner hole is relatively small, even as small as a few millimeters, which greatly increases the difficulty of cleaning the inner hole. Ordinary cleaning machines are difficult to complete the cleaning task and need to be improved. Utility Model Content
[0004] The main technical problem solved by the utility model is to provide a fully automatic stainless steel pipe cascade cleaning machine to clean the inside and outside of the stainless steel pipe, improve the cleaning effect, and strengthen the protection of the stainless steel pipe.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a fully automatic stainless steel pipe stacking cleaning machine, including: a frame, a first ultrasonic cleaning tank, a hanging basket, a flushing connector, a stacking tool and an ultrasonic rinsing tank, the first ultrasonic cleaning tank and the ultrasonic rinsing tank are arranged in the frame at intervals in front and behind, a trolley is arranged on the top of the frame so as to be movably disposed, a lifting mechanism is arranged on the trolley, the lifting mechanism includes a lifting frame and a first hook and a second hook arranged at intervals at the bottom of the lifting frame, the hanging basket is provided with a first handle corresponding to the first hook and a handle corresponding to the first hook. The second handle corresponds to the second hook, and the flushing connection piece is arranged at one end of the hanging basket close to the first hook. The flushing connection piece includes a flow distribution plate, a collector cover and a pipe joint. The flow distribution plate is vertically arranged in the hanging basket, and the collector cover is arranged on the side of the flow distribution plate away from the second hook. The pipe joint is arranged on the collector cover, and an array of plugs connected to the collector cover are arranged on the side of the flow distribution plate facing the second hook. The stainless steel pipes are stacked up and down in multiple layers in the hanging basket, and one end is connected to the corresponding plugs. The stacking tooling is arranged at intervals in the hanging basket to limit the stainless steel pipes.
[0006] In a preferred embodiment of the present invention, a second ultrasonic cleaning tank located between the first ultrasonic cleaning tank and the ultrasonic rinsing tank is provided in the frame.
[0007] In a preferred embodiment of the utility model, a third ultrasonic cleaning tank is provided in the frame and is located between the second ultrasonic cleaning tank and the ultrasonic rinsing tank, and a bracket with one end of the top surface tilted downward is respectively provided in the first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the third ultrasonic cleaning tank and the ultrasonic rinsing tank.
[0008] In a preferred embodiment of the utility model, a loading platform located in front of the first ultrasonic cleaning tank is provided in the frame.
[0009] In a preferred embodiment of the utility model, a material unloading rack located behind the ultrasonic rinsing tank is provided in the frame.
[0010] In a preferred embodiment of the present utility model, a plurality of conveyor chains are arranged at intervals on the unloading rack.
[0011] In a preferred embodiment of the present invention, a water receiving trough located below the conveying chain is provided in the unloading rack.
[0012] In a preferred embodiment of the present invention, the trolley is vertically provided with slide rails located on both sides of the lifting frame.
[0013] In a preferred embodiment of the present invention, the bottom positions of the first hook and the second hook are at the same height, and the top position height of the first handle when the hanging basket is in a horizontal state is lower than the top position height of the second handle when the hanging basket is in a horizontal state.
[0014] In a preferred embodiment of the utility model, the stacking tooling includes a guide frame, a pressure strip and a quick clamp. The guide frames are relatively arranged on both sides of the width direction of the hanging basket, the pressure strip is arranged between the guide frames on both sides and are respectively located above the single row of stainless steel pipes. A guide groove corresponding to the end of the pressure strip is vertically arranged on the inner side of the guide frame. The quick clamp is arranged in the hanging basket and located on one side of the guide frame, and the top pressure strip is pressed and fixed by the quick clamp.
[0015] The beneficial effects of the utility model are as follows: the utility model points out a fully automatic stainless steel pipe stacking cleaning machine, which uses stacking tooling to stack and position multiple layers of stainless steel pipes in a hanging basket, thereby improving stability and safety during the cleaning process, and uses a plug-in tube to be respectively plugged into each stainless steel pipe to send cleaning or rinsing water into the stainless steel pipe to flush the inside of the stainless steel pipe. With the cooperation of ultrasonic waves, the effect of cleaning the inside and outside of the stainless steel pipe is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0017] Figure 1 This is a structural schematic diagram of a preferred embodiment of a fully automatic stainless steel pipe stacking cleaning machine of the utility model;
[0018] Figure 2 yes Figure 1 Left view of
[0019] Figure 3 yes Figure 1 A top view of
[0020] Figure 4 yes Figure 2 A partial enlarged view of part A;
[0021] Figure 5 yes Figure 3 A partial enlarged view of part B. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1~Figure 5 , the utility model embodiment includes:
[0024] like Figure 1~Figure 3 The fully automatic stainless steel pipe stacking cleaning machine shown includes: a frame 1, a first ultrasonic cleaning tank 6, a hanging basket 3, a flushing connector, a stacking tooling and an ultrasonic rinsing tank 9. The first ultrasonic cleaning tank 6 and the ultrasonic rinsing tank 9 are arranged in the frame 1 with a front-to-back interval. In this embodiment, the frame 1 is provided with a second ultrasonic cleaning tank 7 located between the first ultrasonic cleaning tank 6 and the ultrasonic rinsing tank 9, and the frame 1 is provided with a third ultrasonic cleaning tank 8 located between the second ultrasonic cleaning tank 7 and the ultrasonic rinsing tank 9, so as to perform three ultrasonic cleanings and one ultrasonic rinsing of the stainless steel pipe.
[0025] A bracket with one end of the top surface tilted downward is respectively provided in the first ultrasonic cleaning pool 6, the second ultrasonic cleaning pool 7, the third ultrasonic cleaning pool 8 and the ultrasonic rinsing pool 9, so that the hanging basket 3 can maintain an inclined state in the first ultrasonic cleaning pool 6, the second ultrasonic cleaning pool 7, the third ultrasonic cleaning pool 8 and the ultrasonic rinsing pool 9, which is conducive to the flow of water in the stainless steel pipe. In addition, ultrasonic generators are respectively installed in the first ultrasonic cleaning pool 6, the second ultrasonic cleaning pool 7, the third ultrasonic cleaning pool 8 and the ultrasonic rinsing pool 9 to perform ultrasonic cleaning and rinsing, thereby improving the cleaning and rinsing effect on the stainless steel pipe.
[0026] A loading platform 5 is provided in the frame 1 in front of the first ultrasonic cleaning tank 6 to facilitate the support of the hanging basket 3. Figure 2 As shown, one end of the top surface of the loading platform 5 is also tilted downward, so that the hanging basket remains tilted on the loading platform 5, which is convenient for lifting and transportation.
[0027] A trolley 2 is arranged on the top of the frame 1 so as to be movably disposed, and a lifting mechanism 12 is arranged on the trolley 2. The trolley 2 is driven by a motor to drive the lifting mechanism 12 to move horizontally along the length direction on the top of the frame 1, so as to realize the transportation of the hanging basket 3 and improve the automation level of the cleaning process.
[0028] The lifting mechanism 12 includes a lifting frame 13 and a first hook 14 and a second hook 15 arranged at intervals at the bottom of the lifting frame 13. The trolley 2 is vertically provided with slide rails 16 located on both sides of the lifting frame 13 to ensure the lifting stability of the lifting frame 13. The lifting frame 13 can be driven up and down by an electric hoist or other driving mechanism, and the operation is simple.
[0029] like Figure 2 As shown, the hanging basket 3 is provided with a first handle 17 corresponding to the first hook 14 and a second handle 18 corresponding to the second hook 15. In the present embodiment, the bottom position heights of the first hook 14 and the second hook 15 are the same, and the top position height of the first handle 17 when the hanging basket is in a horizontal state is lower than the top position height of the second handle 18 when the hanging basket is in a horizontal state. That is to say, when the first hook 14 hoists the first handle 17 and the second hook 15 hoists the second handle 18, the inclined state of the hanging basket 3 can be maintained, which is beneficial to the discharge of water in the stainless steel pipe in the hanging basket 3.
[0030] like Figure 1As shown, the rack 1 is provided with a feed rack 4 located behind the ultrasonic rinsing tank 9, and the hanging basket 3 after cleaning is placed on the feed rack 4 and sent out of the rack 1. In this embodiment, a plurality of conveyor chains 11 are arranged at intervals on the feed rack 4, and the plurality of conveyor chains 11 are distributed at intervals along the width direction of the feed rack 4, and the height of the conveyor chains 11 is successively reduced, so that the hanging basket 3 can be conveyed at an angle at one end to ensure that the water in the stainless steel pipe can flow out. The feed rack 4 is provided with a water receiving trough 10 located below the conveyor chain 11, which can receive the water flowing out of the stainless steel pipe for secondary use to reduce waste.
[0031] The flushing connector is arranged at one end of the hanging basket 3 near the first hook 14, and the flushing connector includes a flow distribution plate 21, a flow collecting cover 22 and a pipe joint 23, such as Figure 4 As shown, the flow distribution plate 21 is vertically arranged in the hanging basket 3, the collection cover 22 is arranged on the side of the flow distribution plate 21 away from the second hook 15, and the pipe joint 23 is arranged on the collection cover 22. Before cleaning, the operator can connect the quick connector on the water supply hose with the pipe connector 23, and pump cleaning water into the collection cover 22. After cleaning, the quick connector can be unplugged without affecting the lifting of the hanging basket 3.
[0032] An array of insert pipes 20 connected to the collection cover 22 is arranged on one side of the flow distribution plate 21 facing the second hook 15. The stainless steel pipes 19 are stacked up and down in multiple layers in the hanging basket 3, and one end is plugged into the corresponding insert pipes 20, so that water can be directly sent into the inner hole of the stainless steel pipe 19 for flushing the inner hole. With the cooperation of the ultrasonic generator, the effect of cleaning the inside and outside of the stainless steel pipe is greatly improved, and the connection and disassembly of the insert pipes 20 and the stainless steel pipe 19 are relatively convenient and quick to operate.
[0033] In order to improve the stability of the stainless steel pipe 19 during the cleaning process, the stacking tooling is arranged at intervals in the hanging basket 3 to limit the position of the stainless steel pipe 19. Figure 5 As shown, the stacking tooling includes a guide frame 24, a pressure strip 25 and a quick clamp 26. The guide frames 24 are relatively arranged on both sides of the width direction of the hanging basket 3 and can be welded or fixed by screws to improve the stability of the guide frames 24 in the hanging basket 3.
[0034] The pressure strip 25 is arranged between the guide frames 24 on both sides and is respectively located above the single row of stainless steel pipes 19 to isolate and press the upper and lower layers of stainless steel pipes 19. In this embodiment, a guide groove corresponding to the end of the pressure strip 25 is vertically arranged on the inner side of the guide frame 24, which can improve the stability of the end of the pressure strip 25 and avoid deflection. The quick clamp 26 is arranged in the hanging basket 3 and is located on one side of the guide frame 24. The top pressure strip is pressed and fixed by the quick clamp 26, and the pressure strip 25 is used to press and fix multiple layers of stainless steel pipes 19 to avoid movement and collision problems, so that more stainless steel pipes 19 can be loaded into the hanging basket 3, the cleaning efficiency is improved, and the gap between the upper and lower layers of stainless steel pipes is retained to ensure the cleaning effect.
[0035] In summary, the utility model discloses a fully automatic stainless steel pipe stacking cleaning machine, which realizes the stacking and cleaning of stainless steel pipes and ensures the efficiency and effect of cleaning the inside and outside of the stainless steel pipes.
[0036] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fully automatic stainless steel pipe stacking cleaning machine, used for stacking and cleaning multiple stainless steel pipes, characterized in that: include: A frame, a first ultrasonic cleaning pool, a hanging basket, a flushing connector, a stacking tool and an ultrasonic rinsing pool, wherein the first ultrasonic cleaning pool and the ultrasonic rinsing pool are arranged in the frame at intervals in front and back, a trolley is arranged on the top of the frame so as to be movably disposed, a lifting mechanism is arranged on the trolley, the lifting mechanism comprises a lifting frame and a first hook and a second hook arranged at intervals at the bottom of the lifting frame, the hanging basket is provided with a first handle corresponding to the first hook and a second handle corresponding to the second hook, the flushing connector is arranged at one end of the hanging basket close to the first hook, the flushing connector comprises a flow distribution plate, a flow collector and a pipe joint, the flow distribution plate is vertically arranged in the hanging basket, the flow collector is arranged on the side of the flow distribution plate away from the second hook, the pipe joint is arranged on the flow collector, an array of inserts connected to the flow collector are arranged on the side of the flow distribution plate facing the second hook, the stainless steel pipes are arranged in the hanging basket in multiple layers and stacked up and down, and one end is plugged with the corresponding inserts, and the stacking tooling is arranged in the hanging basket for limiting the stainless steel pipes.
2. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1 is characterized in that: The frame is provided with a second ultrasonic cleaning tank located between the first ultrasonic cleaning tank and the ultrasonic rinsing tank.
3. The fully automatic stainless steel pipe stacking cleaning machine according to claim 2 is characterized in that: The frame is provided with a third ultrasonic cleaning pool located between the second ultrasonic cleaning pool and the ultrasonic rinsing pool, and the first ultrasonic cleaning pool, the second ultrasonic cleaning pool, the third ultrasonic cleaning pool and the ultrasonic rinsing pool are respectively provided with a bracket with one end of the top surface tilted downward.
4. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1 is characterized in that: The frame is provided with a loading platform located in front of the first ultrasonic cleaning tank.
5. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1 is characterized in that: The frame is provided with a material unloading rack located behind the ultrasonic rinsing tank.
6. The fully automatic stainless steel pipe stacking cleaning machine according to claim 5 is characterized in that: A plurality of conveyor chains are arranged at intervals on the unloading rack.
7. The fully automatic stainless steel pipe stacking cleaning machine according to claim 6 is characterized in that: The unloading rack is provided with a water receiving trough below the conveying chain.
8. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1 is characterized in that: The trolley is vertically provided with slide rails located on both sides of the lifting frame.
9. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1, characterized in that: The bottom positions of the first hook and the second hook are at the same height, and the top position height of the first handle when the hanging basket is in a horizontal state is lower than the top position height of the second handle when the hanging basket is in a horizontal state.
10. The fully automatic stainless steel pipe stacking cleaning machine according to claim 1, characterized in that: The stacking tooling includes a guide frame, a pressure strip and a quick clamp. The guide frames are relatively arranged on both sides of the width direction in the hanging basket. The pressure strip is arranged between the guide frames on both sides and respectively located above the single row of stainless steel pipes. A guide groove corresponding to the end of the pressure strip is vertically arranged on the inner side of the guide frame. The quick clamp is arranged in the hanging basket and located on one side of the guide frame. The top pressure strip is pressed and fixed by the quick clamp.