Automatic packing paper packing device of card arranging machine

Abstract

A front shaft roller (8) and a middle and rear shaft roller (9) are horizontally installed between the front end and the rear end of the lower portion of a rack (1) respectively, a middle moving belt (12) is installed in the middle between the front shaft roller (8) and the middle and rear shaft roller (9) in a front-back connection mode, driving cantilevers (6) are installed on the upper side of the middle moving belt (12) in the same front-back direction, and the rear ends of the driving cantilevers (6) are connected to a driving mechanism (5). And the lower side of the front end of the driving cantilever (6) is hinged with a front rubbing wheel (15). As matched equipment of the card arranging machine, a simple and practical mechatronics device is used for assisting in replacing manual operation, packing paper is compact, and the phenomena of paper stacking, drifting and the like are avoided. The automatic transformation potential is large, the accuracy, sequence and tidiness of cards are ensured, manpower is saved, manual packing paper distribution is replaced, and the working speed is stable and adjustable. Installation is easy, and the overall working efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary devices for mechanical equipment for packaging objects or materials of IPC classification B65B 61 / 00, which is used for adding cards, tickets or other inserts to packaging objects, and in particular relates to a structural innovation and improvement technology of a pad paper automatic distributing and laying device used in conjunction with a packaging card sorting device. Background Art

[0002] With the continuous advancement of technology, the functions and performance of card sorting machines will be further improved and perfected.

[0003] The card sorting machine uses mechanical transmission, sensor detection and control technology to automatically arrange and organize game card items into an orderly state, making it convenient for people to carry out subsequent processing.

[0004] Existing packaging printing and card sorting equipment needs to distribute padding paper in the packaging box during production. This process is usually completed manually, and there are few improved technologies in similar processes.

[0005] Patent application No. 202122737113.8 discloses a packing padding device for gold and silver cardboard packaging boxes, which relates to the field of packaging printing, and includes a first transport bed, a second transport bed is arranged above the first transport bed, and a bracket is arranged above the second transport bed, a first motor is installed on one side of the bracket, and a first screw rod is connected to the output end of the first motor, a first slider is connected to the outer side of the first screw rod, and a first cylinder is arranged below the first slider. When this technology is actually used, the working mechanism is relatively precise, and the processing and maintenance requirements are relatively high.

[0006] Therefore, in reality, manual operation is still mainly used to complete the process. The speed of manual paper distribution is slow and cannot keep up with the card sorting equipment. In addition, there are still defects such as low work efficiency, long time consumption and high labor intensity. Utility Model Content

[0007] The technical problem to be solved by the utility model is that the existing paper padding process of card sorting has a low level of mechanization and automation. In view of the above problems and technical requirements, the utility model proposes an automatic paper padding device for card sorting machine packaging, which uses a simple and practical mechatronic device to assist in replacing manual operation.

[0008] To this end, the utility model includes: a frame, a driving mechanism, a driving cantilever, a front axle roller, a middle and rear axle rollers, a side moving belt, a lateral moving belt, a middle moving belt, a front rubbing wheel, a front guide plate, a front measuring sensor and a rear measuring sensor; the front axle roller and the middle and rear axle rollers are respectively installed horizontally between the front end and the rear end of the lower part of the frame, the middle moving belt is installed in the middle part between the front axle roller and the middle and rear axle rollers in a front-to-back direction, and the driving cantilever is installed in the same front-to-back direction on the upper side of the middle moving belt, the rear end of the driving cantilever is connected to the driving mechanism, and the front rubbing wheel is hinged to the lower side of the front end of the driving cantilever.

[0009] The middle support plate is installed horizontally in the middle of the frame, and the middle of the driving cantilever is suspended and connected to the middle of the middle support plate. The power control box is installed at the rear of the frame. A baffle is installed at the bottom of the front end of the frame, and the front sensor and the rear sensor are installed on the baffle. The front bracket is installed horizontally in the middle and upper part of the front end of the frame, and at least one side guide is installed on the front side of the front bracket, and the side guide is located next to the front rubbing wheel. A warning light is installed on the frame.

[0010] The side moving belts are respectively connected and installed between the two ends of the front shaft roller and the middle and rear shaft roller in the front-to-back direction. At least two middle and rear shaft rollers are installed behind the front shaft roller, and the side moving belts are connected and installed between two to three front shaft rollers or middle and rear shaft rollers that are arranged continuously in the front-to-back direction. The front guide plate is installed in the middle of the front shaft roller, i.e., the front end of the middle moving belt, tilted toward the front side and below, and the rubbing wheel is located above the middle of the front guide plate.

[0011] The power control box is equipped with a power module, a control module, and power devices such as a motor or an air pump. The drive mechanism is equipped with a transmission mechanism such as a relay and a transmission box; the drive cantilever is equipped with a circuit, and a stepper motor connected to the front rubbing wheel is installed at the front end of the drive cantilever.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] As a supporting equipment for the card sorting machine, the padding paper is compact, without paper stacking and drifting. It has great potential for automation transformation, ensuring the accuracy, order and neatness of the cards, saving labor, replacing manual padding paper, and the working speed is stable and adjustable. It is easy to install and significantly improves the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The following drawings are for illustration only and should not be construed as limiting the present invention in any way. By referring to the following drawings, readers can understand the embodiments of the present invention and further understand the advantages and technical features of the present invention.

[0015] Figure 1 This is a schematic structural diagram of Example 1 of the utility model.

[0016] Reference numerals include:

[0017] 1-chassis, 2-paper feed box, 3-rear support plate, 4-power control box, 5-driving mechanism, 6-driving cantilever, 7-middle support plate, 8-front axle roller, 9-middle and rear axle roller, 10-side moving belt, 11-side moving belt, 12-middle moving belt, 13-front bracket, 14-side guide plate, 15-front rubbing wheel, 16-guide plate, 17-baffle, 18-front measurement sensor, 19-rear measurement sensor, 20-conveyor belt, 21-card sorting mold position, 22-warning light, 23-card packaging box, 24-paper pad. DETAILED DESCRIPTION

[0018] It should be noted that:

[0019] The terms "comprise", "comprises", "having" and any variations thereof are intended to cover other possible options under the same logic that are not listed. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products or apparatus.

[0020] In the description of the present utility model, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by ordinary technicians in the field to which the utility model belongs. When there is a conflict, the definitions in this specification shall prevail.

[0023] The principle of the utility model is that an automatic paper padding station connected by a conveyor belt 20 is arranged next to the card sorting machine equipment, and a detection sensing component is arranged at the front end of the station. The device for replacing manual paper padding includes a shaft roller-moving belt group transmission and conveying mechanism installed at the bottom of the frame 1, and a driving cantilever 6 extending forward from the middle part. The front rubbing wheel 15 installed at the front end of the driving cantilever 6 timely presses down to cooperate with the front guide plate 16, and pushes the pad paper 24 forward to cover the card packaging box 23 on the card sorting mold position 21 staying in front of it.

[0024] The utility model comprises: a frame 1, a driving mechanism 5, a driving cantilever 6, a front shaft roller 8, a middle and rear shaft roller 9, a side moving belt 10, a side moving belt 11, a middle moving belt 12, a front rubbing wheel 15, a front guide plate 16, a front measuring sensor 18 and a rear measuring sensor 19.

[0025] In order to enable those skilled in the art to better understand the scheme of the utility model, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only an embodiment of a part of the utility model, rather than all the embodiments.

[0026] Embodiment 1: As attached Figure 1 As shown, the front side of the frame 1 is at least partially open, and a front axle roller 8 and a middle rear axle roller 9 are horizontally installed between the front and rear ends of the lower part of the frame 1, and a middle moving belt 12 is installed in the middle part between the front axle roller 8 and the middle rear axle roller 9 in a front-to-back direction. A driving cantilever 6 is also installed in the front-to-back direction on the upper side of the middle moving belt 12, and the rear end of the driving cantilever 6 is connected to the driving mechanism 5, and the front rubbing wheel 15 is hinged to the lower side of the front end of the driving cantilever 6.

[0027] In the above, the middle support plate 7 is installed horizontally in the middle of the frame 1, and the middle of the driving cantilever 6 is suspended and connected to the middle of the middle support plate 7. The suspension connection structure includes but is not limited to a suspension rod suspension structure, a spring support or suspension structure, or a cable suspension structure.

[0028] In the above, the power control box 4 is installed at the rear of the frame 1.

[0029] In the above description, the rear support plate 3 is installed at the rear of the frame 1 , and the driving mechanism 5 is fixed on the rear support plate 3 .

[0030] In the foregoing, the rear bottom of the frame 1 is open, and a corresponding external paper input box 2 is connected.

[0031] In the above, the side moving belt 10 is connected and installed in the front and rear directions between the lateral ends of the front axle roller 8 and the middle and rear axle rollers 9 respectively.

[0032] In the above, at least two middle and rear axle rollers 9 are installed on the rear side of the front axle roller 8, and the side moving belt 11 is installed in the front-to-back direction between two to three front axle rollers 8 or middle and rear axle rollers 9 that are partially arranged continuously.

[0033] In the above, a baffle 17 is installed at the bottom of the front end of the frame 1, and a front sensor 18 and a rear sensor 19 are installed on the baffle 17. The baffle 17 is located beside the rear side of the conveyor belt 20 of the card sorting machine. Specifically, the front sensor 18 and the rear sensor 19 are installed on the approaching side and the leaving side of the conveyor belt 20, respectively.

[0034] In the above description, the front guide plate 16 is installed obliquely toward the front and lower side at the middle part of the front shaft roller 8 , that is, the front end of the middle moving belt 12 , and the rubbing wheel 15 is located above the middle part of the front guide plate 16 .

[0035] In the above, a front bracket 13 is installed horizontally at the upper middle part of the front end of the frame 1, and at least one side guide plate 14 is installed at the front side of the front bracket 13, and the side guide plate 14 is located beside the front rubbing wheel 15.

[0036] In the foregoing, a warning light 22 is installed on the frame 1.

[0037] In the embodiment of the utility model, the side moving belt 10, the side moving belt 11 and the middle moving belt 12 are connected and coordinated with each other, so that the overlapping and blocking of the pad paper 24 is reduced or avoided during the movement.

[0038] In the embodiment of the utility model, the power control box 4 is equipped with a power module, a control module, and a power device such as a motor or an air pump. The driving mechanism 5 is equipped with a transmission mechanism such as a relay and a transmission box; the driving cantilever 6 is equipped with a circuit, and a stepper motor connected to the front rubbing wheel 15 is installed at the front end of the driving cantilever 6.

[0039] In the embodiment of the utility model, preferably, the front sensor 18 and the rear sensor 19 are infrared sensors, laser sensors, laser radars or millimeter wave radar detection heads.

[0040] In the above, the front axle roller 8 and the middle and rear axle rollers 9 are provided with bearings sleeved and installed at the ends and the middle of the side moving belt 10, the side moving belt 11 and the middle moving belt 12.

[0041] The implementation principle of this embodiment is:

[0042] A) When the front sensor 18 and the rear sensor 19 detect that there are card packing boxes 23 in the card sorting molds 21 on the entire conveyor belt 20, and the card packing boxes 23 are only covered with padding paper 24 in the card sorting molds 21 on the departure side, the conveyor belt 20 moves normally, the power control box 4 and the driving mechanism 5 keep working, and there are padding paper 24 on the side moving belt 11 and the middle moving belt 12 that are moving forward in an orderly manner, the warning light 22 is on in a normal state or off, and the equipment works normally;

[0043] B) As the conveyor belt 20 moves normally, when the card packing box 23 in the card sorting mold position 21 on the conveyor belt 20 moves to the position just in front of the front rubbing wheel 15, when the front sensor 18 and the rear sensor 19 detect and sense, the conveyor belt 20 pauses, the front rubbing wheel 15 and the intermediate moving belt 12 move forward at the critical contact working surface, and the clamping pad paper 24 is spread into the card sorting mold position 21 along the direction of the side guide plate 14 and the front guide plate 16, and stays on the top surface of the card packing box 23 in the card sorting mold position 21;

[0044] C) When the front sensor 18 detects that there is no card packing box 23 in the card sorting mold position 21 on the upper side of the conveyor belt 20, the warning light 22 first lights up the empty position light, and the conveyor belt stops waiting for materials;

[0045] D) When the front sensor 18 and the rear sensor 19 detect that there are card packing boxes 23 in the card sorting mold positions 21 on the upper side of the entire conveyor belt 20, and all of them are covered with padding paper 24, the conveyor belt 20 stops moving, the power control box 4 and the drive mechanism 5 keep working, and the warning light 22 is on, prompting to add padding paper 24 from the paper feed box 2, and the work is resumed after checking and eliminating the fault;

[0046] E) When the front sensor 18 and the rear sensor 19 detect that there is no card packing box 23 in the card sorting mold position 21 on the upper side of the entire conveyor belt 20, the warning light 22 first turns on the empty position light, and then turns on the stop light when the working condition does not change after a certain delay, and the power control box 4, the drive mechanism 5 and the conveyor belt 20 stop working.

[0047] Furthermore, as an improvement and extension plan for the equipment, it can be designed that the running speed of the middle moving belt 12, the rotation speed of the front rubbing wheel 15 and the installation angle of the side guide plate 14 are coordinated to realize that the pad paper 24 is turned to the desired posture during the forward sliding process along the front guide plate 16. In this way, the equipment can control the laying posture of the pad paper 24, so that the pad paper 24 can be laid accurately on the card box 23 according to the preset.

[0048] The technical advantages of this embodiment are:

[0049] 1) The system can automatically and accurately distribute the padding paper, thus eliminating the speed bottleneck and error in the manual padding process. It greatly improves the speed of the card sorting process and ensures the consistency and quality of the padding paper.

[0050] 2) By integrating advanced sensors and control systems, it can monitor the position, quantity and status of cards and pads in real time, and automatically adjust according to actual conditions. This intelligent function makes the machine more flexible and reliable in dealing with various complex situations.

[0051] 3) Simplifies the maintenance and operation process, reduces equipment maintenance costs and increases equipment life.

[0052] 4) The device is suitable for sustainable improvement to further optimize energy consumption and reduce operating costs.

[0053] Based on the above embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention, so as to avoid exhaustively listing all implementation methods that are unnecessary and impossible to list comprehensively.

Claims

1. An automatic paper padding device for packaging of a card sorting machine, comprising a frame (1), a driving mechanism (5), a driving cantilever (6), a front shaft roller (8), a middle and rear shaft roller (9), a side moving belt (10), a side moving belt (11), a middle moving belt (12), a front rubbing wheel (15), a front guide plate (16), a front detection sensor (18) and a rear detection sensor (19); characterized in that: A front axle roller (8) and a middle axle roller (9) are respectively installed horizontally between the front end and the rear end of the lower part of the frame (1); a middle moving belt (12) is installed in the middle part between the front axle roller (8) and the middle axle roller (9) in a front-to-back direction; a driving cantilever (6) is installed in the same front-to-back direction on the upper side of the middle moving belt (12); the rear end of the driving cantilever (6) is connected to the driving mechanism (5); and the front rubbing wheel (15) is hingedly connected to the lower side of the front end of the driving cantilever (6).

2. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: A middle support plate (7) is installed horizontally in the middle of the frame (1), and the middle of the driving cantilever (6) is suspended and connected to the middle of the middle support plate (7).

3. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: A power control box (4) is installed at the rear of the frame (1); a power module, a control module, and a motor or air pump power device are installed in the power control box (4).

4. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: A baffle (17) is installed at the bottom of the front end of the frame (1), and a front detection sensor (18) and a rear detection sensor (19) are installed on the baffle (17).

5. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: A front bracket (13) is installed horizontally in the middle and upper part of the front end of the frame (1), and at least one side guide plate (14) is installed on the front side of the front bracket (13), and the side guide plate (14) is located beside the front rubbing wheel (15).

6. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: The side moving belts (10) are respectively connected and installed between the transverse ends of the front axle roller (8) and the middle and rear axle rollers (9) in the front-to-back direction.

7. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: At least two middle and rear axle rollers (9) are installed on the rear side of the front axle roller (8), and a side moving belt (11) is installed in a front-to-back direction between two to three front axle rollers (8) or middle and rear axle rollers (9) that are partially arranged continuously.

8. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: The front guide plate (16) is installed in the middle of the front axle roller (8), i.e., the front end of the middle moving belt (12) is tilted toward the front side and below, and the rubbing wheel (15) is located above the middle of the front guide plate (16).

9. The automatic paper padding device for packaging of a card sorting machine according to claim 1 is characterized in that: A relay and a transmission box transmission mechanism are installed in the driving mechanism (5); a circuit is installed in the driving cantilever (6); and a stepping motor connected to the front rubbing wheel (15) is installed at the front end of the driving cantilever (6).

10. The automatic paper padding device for packaging of a card sorting machine according to claim 1, characterized in that: A warning light (22) is installed on the frame (1).

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