Casting machine for aluminum profile machining
By setting up heating, cleaning and lifting mechanisms in the casting machine for aluminum profile processing, the problems of liquid metal solidification and blockage during aluminum profile casting are solved, and the fluidity and filling efficiency of aluminum water are improved.
Patent Information
- Application Number
- CN202421668790.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the casting of aluminum profiles, high-temperature liquid metal will solidify after contact with the cast tube with a lower temperature, resulting in blockage of the cast tube and affecting the smooth and downflow of aluminum water.
A casting machine for aluminum profile processing is designed, including a frame, mold, filling pipe, heating mechanism, cleaning mechanism and lifting mechanism. The filling pipe is heated through the heating mechanism, the cleaning mechanism cleanses the filling pipe, and the position of the filling pipe is controlled through the lifting mechanism to reduce the solidification and blockage of liquid metal.
It effectively prevents the solidification of liquid metal in the filling pipe, reduces blockage, improves the fluidity of liquid metal filling, and ensures that aluminum water can flow smoothly into the mold.
Smart Images

Figure CN222873349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a casting machine for aluminum profile processing. Background Art
[0002] Aluminum is a white light metal. Aluminum has the following characteristics: corrosion resistance, electrical conductivity, thermal conductivity, non-ferromagnetic, machinability, formability, and recyclability. Therefore, it is widely used. When processing and manufacturing aluminum profiles, a casting machine is required to cast the aluminum profiles.
[0003] When casting aluminum profiles, the high-temperature melted aluminum profiles are poured into the mold. During the pouring process, the high-temperature liquid metal will solidify to a small extent after coming into contact with the lower temperature casting tube. The solidified solid blocks will adhere to the inside of the casting tube. These solid blocks will increase the roughness of the inside of the casting tube, and will have a retention effect on the downstream molten aluminum, aggravating the blockage inside the casting tube, causing the internal cavity of the casting tube to become smaller, making it difficult for the molten aluminum to flow smoothly into the mold. Utility Model Content
[0004] The utility model provides a casting machine for aluminum profile processing, which solves the problem in the related art that high-temperature liquid metal will solidify to a small extent after contacting with a casting pipe with a lower temperature, thereby aggravating the blockage inside the casting pipe.
[0005] The technical solution of the utility model is as follows: a casting machine for aluminum profile processing, comprising: a frame, a mold, a pouring pipe, a heating mechanism, a cleaning mechanism and a lifting mechanism;
[0006] The mold is arranged in the frame, and a pouring port is provided on the mold;
[0007] The perfusion pipe is slidably arranged on the frame;
[0008] The heating mechanism is arranged on the frame and is used to heat the perfusion tube;
[0009] The cleaning mechanism is arranged on the frame and is used to clean the inside of the perfusion tube;
[0010] The lifting mechanism is arranged on the frame and is used for driving the perfusion tube to move up and down.
[0011] Preferably, the heating mechanism comprises: a heating ring, a connecting frame and a swing assembly;
[0012] The heating ring is slidably arranged on the perfusion tube;
[0013] The connecting frame is slidably arranged on the frame, and the connecting frame is fixedly connected to the heating ring;
[0014] The swing assembly is arranged on the frame and is used for driving the connecting frame to perform cyclic reciprocating motion.
[0015] Further, the swing assembly includes: a transmission frame, a driving frame and a first motor;
[0016] The transmission frame is fixedly connected to the connecting frame;
[0017] One end of the driving frame is rotatably and slidably disposed in the transmission frame;
[0018] The first motor is arranged on the frame, and the output end of the first motor is fixedly connected to the other end of the driving frame.
[0019] Furthermore, the cleaning mechanism includes: a moving frame, a cleaning rod, a cleaning plate and a supporting assembly;
[0020] The movable frame is slidably arranged on the frame;
[0021] The cleaning rod is slidably arranged on the movable frame;
[0022] The cleaning plate is fixedly connected to the cleaning rod;
[0023] The support assembly is arranged on the movable frame and is used for supporting the cleaning rod.
[0024] As a further solution of the present application, the support assembly includes: a baffle and a spring;
[0025] The baffle is fixedly connected to the top end of the cleaning rod;
[0026] The spring is fixedly connected between the baffle plate and the moving frame.
[0027] As a further solution of the present application, the lifting mechanism includes: a gear plate, a driving gear and a second motor;
[0028] The tooth plate is fixedly connected to the perfusion pipe;
[0029] The driving gear is rotatably arranged on the frame, and the driving gear is meshed with the gear plate;
[0030] The second motor is arranged on the frame, and the output end of the second motor is fixedly connected to the driving gear.
[0031] On the basis of the above-mentioned solution, the perfusion pipe is connected with a feed box, and the feed box is arranged in a conical shape.
[0032] Further on the basis of the above scheme, two sliding bars are fixedly connected to the frame, a slide plate is slidably arranged between the two sliding bars, and the mobile frame is fixedly connected to the slide plate.
[0033] As a preferred technical solution of the present application, two fixed plates are fixedly connected to the frame, a rotating rod is rotatably connected between the two fixed plates, and the driving gear is fixedly connected to the rotating rod.
[0034] As a preferred technical solution of the present application, a guide cylinder is fixedly connected to the frame, and the connecting frame is slidably arranged in the guide cylinder.
[0035] The working principle and beneficial effects of the utility model are:
[0036] 1. In the utility model, the heating mechanism is provided to facilitate continuous heating of the perfusion pipe, thereby preventing the liquid metal from solidifying in the perfusion pipe.
[0037] 2. In the utility model, the cleaning mechanism is provided to facilitate effective and comprehensive cleaning of the perfusion tube.
[0038] 3. In the utility model, the lifting mechanism is provided to facilitate controlling the injection pipe to extend into the mold.
[0039] 4. In the utility model, the coordination among the frame, the mold, the pouring tube, the heating mechanism, the cleaning mechanism and the lifting mechanism can reduce the solidification of the liquid metal in the pouring tube, effectively prevent the blockage in the pouring tube, and improve the fluidity of the liquid metal pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0041] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0042] Figure 2 It is a structural schematic diagram of the utility model from another angle;
[0043] Figure 3 It is a structural schematic diagram of the heating mechanism and the lifting mechanism of the utility model;
[0044] Figure 4 For this utility model Figure 3 Schematic diagram of the partially enlarged structure at point A in the middle.
[0045] In the figure: 1. frame; 2. mold; 3. perfusion tube; 4. heating ring; 5. connecting frame; 6. transmission frame; 7. driving frame; 8. first motor; 9. moving frame; 10. cleaning rod; 11. cleaning plate; 12. baffle; 13. spring; 14. tooth plate; 15. driving gear; 16. second motor; 17. feed box; 18. sliding rod; 19. sliding plate; 20. fixing plate; 21. rotating rod; 22. guide cylinder. DETAILED DESCRIPTION
[0046] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0047] like Figure 1~Figure 4 As shown, this embodiment proposes a casting machine for aluminum profile processing, including: a frame 1, a mold 2, a pouring pipe 3, a heating mechanism, a cleaning mechanism and a lifting mechanism. The frame 1 is fixedly connected to a guide cylinder 22, and a connecting frame 5 is slidably arranged in the guide cylinder 22. The pouring pipe 3 is connected to a feed box 17, and the feed box 17 is arranged in a cone. The mold 2 is arranged in the frame 1, and a pouring port is opened on the mold 2. The pouring pipe 3 is slidably arranged on the frame 1. Through the cooperation between the frame 1, the mold 2, the pouring pipe 3, the heating mechanism, the cleaning mechanism and the lifting mechanism, it is convenient to reduce the solidification of liquid metal in the pouring pipe 3, effectively prevent the pouring pipe 3 from being blocked, and improve the fluidity of the liquid metal pouring.
[0048] like Figure 1~Figure 3 As shown, a heating mechanism is arranged on a frame 1 for heating the perfusion tube 3, the heating mechanism comprises: a heating ring 4, a connecting frame 5 and a swinging assembly, the heating ring 4 is slidably arranged on the perfusion tube 3, the connecting frame 5 is slidably arranged on the frame 1, the connecting frame 5 is fixedly connected to the heating ring 4, the swinging assembly is arranged on the frame 1, and is used to drive the connecting frame 5 to perform a cyclic reciprocating motion, the swinging assembly comprises: a transmission frame 6, a driving frame 7 and a first motor 8, the transmission frame 6 is fixedly connected to the connecting frame 5, one end of the driving frame 7 is rotated and slidably arranged in the transmission frame 6, the first motor 8 is arranged on the frame 1, and the output end of the first motor 8 is fixedly connected to the other end of the driving frame 7. Specifically, the driving frame 7 is driven to rotate by the first motor 8 arranged on the frame 1, and when the driving frame 7 rotates, the transmission and connecting frame 5 are driven to move up and down, and when the connecting frame 5 moves, the heating ring 4 is driven to move up and down on the perfusion tube 3, thereby comprehensively heating the perfusion tube 3.
[0049] like Figure 1~Figure 2As shown, a cleaning mechanism is arranged on the frame 1 for cleaning the inside of the perfusion tube 3, the cleaning mechanism comprises: a moving frame 9, a cleaning rod 10, a cleaning plate 11 and a supporting assembly, two sliding rods 18 are fixedly connected to the frame 1, a sliding plate 19 is slidingly arranged between the two sliding rods 18, the moving frame 9 is fixedly connected to the sliding plate 19, the moving frame 9 is slidingly arranged on the frame 1, the cleaning rod 10 is slidingly arranged on the moving frame 9, the cleaning plate 11 is fixedly connected to the cleaning rod 10, and the supporting assembly is arranged on the moving frame 9 for supporting the cleaning rod 10, the supporting assembly comprises: a baffle 12 and a spring 13, the baffle 12 is fixedly connected to the top end of the cleaning rod 10, the spring 13 is fixedly connected between the baffle 12 and the moving frame 9, specifically, the operator moves the sliding plate 19 to align the cleaning rod 10 and the cleaning plate 11 with the perfusion tube 3, and then presses the cleaning rod 10, thereby driving the cleaning rod 10 and the cleaning plate 11 to be pressed down, so that the perfusion tube 3 is cleaned by the cleaning rod 10.
[0050] like Figure 3~Figure 4 As shown, the lifting mechanism is arranged on the frame 1, which is used to drive the perfusion tube 3 to move up and down, and the lifting mechanism includes: a tooth plate 14, a driving gear 15 and a second motor 16. Two fixed plates 20 are fixedly connected to the frame 1, and a rotating rod 21 is rotatably connected between the two fixed plates 20. The driving gear 15 is fixedly connected to the rotating rod 21, and the tooth plate 14 is fixedly connected to the perfusion tube 3. The driving gear 15 is rotatably arranged on the frame 1, and the driving gear 15 is meshed with the tooth plate 14. The second motor 16 is arranged on the frame 1, and the output end of the second motor 16 is fixedly connected to the driving gear 15. Specifically, the driving gear 15 is driven to rotate by the second motor 16, and when the driving gear 15 rotates, it drives the tooth plate 14 and the perfusion tube 3 to move up and down, thereby controlling the perfusion tube 3 to be inserted into or pulled out of the mold 2.
[0051] In this embodiment, when pouring the liquid metal box mold 2, the driving gear 15 is driven to rotate by the second motor 16. When the driving gear 15 rotates, it drives the tooth plate 14 and the pouring tube 3 to move up and down, thereby controlling the pouring tube 3 to be inserted into the mold 2. During the pouring process, the driving frame 7 is driven to rotate by the first motor 8 arranged on the frame 1. When the driving frame 7 rotates, it drives the transmission and connecting frame 5 to move up and down. When the connecting frame 5 moves, it drives the heating ring 4 to move up and down on the pouring tube 3, thereby comprehensively heating the pouring tube 3 to prevent the liquid metal from solidifying. Then, the operator moves the slide plate 19 to align the cleaning rod 10 and the cleaning plate 11 with the pouring tube 3, and then presses the cleaning rod 10, thereby driving the cleaning rod 10 and the cleaning plate 11 to be pressed down, so that the inside of the pouring tube 3 is cleaned by the cleaning rod 10.
[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A casting machine for aluminum profile processing, characterized in that: include: Rack(1); A mold (2), the mold (2) being arranged in the frame (1), and the mold (2) being provided with a pouring port; A perfusion pipe (3), the perfusion pipe (3) being slidably arranged on the frame (1); A heating mechanism, the heating mechanism being arranged on the frame (1) and being used for heating the perfusion tube (3); a cleaning mechanism, the cleaning mechanism being arranged on the frame (1) and being used for cleaning the inside of the perfusion tube (3); A lifting mechanism, the lifting mechanism is arranged on the frame (1) and is used to drive the perfusion tube (3) to move up and down.
2. A casting machine for aluminum profile processing according to claim 1, characterized in that: The heating mechanism comprises: a heating ring (4), the heating ring (4) being slidably arranged on the perfusion tube (3); A connecting frame (5), the connecting frame (5) being slidably arranged on the frame (1), and the connecting frame (5) being fixedly connected to the heating ring (4); A swing assembly, wherein the swing assembly is arranged on the frame (1) and is used to drive the connecting frame (5) to perform cyclic reciprocating motion.
3. A casting machine for aluminum profile processing according to claim 2, characterized in that: The swing assembly comprises: A transmission frame (6), the transmission frame (6) being fixedly connected to the connecting frame (5); A driving frame (7), one end of which is rotatably and slidably disposed in the transmission frame (6); A first motor (8), wherein the first motor (8) is arranged on the frame (1), and an output end of the first motor (8) is fixedly connected to the other end of the driving frame (7).
4. A casting machine for aluminum profile processing according to claim 3, characterized in that: The cleaning mechanism comprises: A movable frame (9), the movable frame (9) being slidably arranged on the frame (1); a cleaning rod (10), the cleaning rod (10) being slidably disposed on the movable frame (9); a cleaning plate (11), the cleaning plate (11) being fixedly connected to the cleaning rod (10); A support assembly, the support assembly is arranged on the movable frame (9) and is used to support the cleaning rod (10).
5. A casting machine for aluminum profile processing according to claim 4, characterized in that: The support assembly comprises: a baffle (12), the baffle (12) being fixedly connected to the top end of the cleaning rod (10); A spring (13), wherein the spring (13) is fixedly connected between the baffle (12) and the movable frame (9).
6. A casting machine for aluminum profile processing according to claim 5, characterized in that: The lifting mechanism comprises: a tooth plate (14), the tooth plate (14) being fixedly connected to the perfusion tube (3); A driving gear (15), the driving gear (15) being rotatably disposed on the frame (1), the driving gear (15) being meshed with the toothed plate (14); A second motor (16), wherein the second motor (16) is arranged on the frame (1), and an output end of the second motor (16) is fixedly connected to the driving gear (15).
7. A casting machine for aluminum profile processing according to claim 6, characterized in that: The perfusion pipe (3) is connected to a feed box (17), and the feed box (17) is arranged in a conical shape.
8. A casting machine for aluminum profile processing according to claim 7, characterized in that: Two sliding rods (18) are fixedly connected to the frame (1), a slide plate (19) is slidably arranged between the two sliding rods (18), and the movable frame (9) is fixedly connected to the slide plate (19).
9. A casting machine for aluminum profile processing according to claim 8, characterized in that: Two fixed plates (20) are fixedly connected to the frame (1), a rotating rod (21) is rotatably connected between the two fixed plates (20), and the driving gear (15) is fixedly connected to the rotating rod (21).
10. A casting machine for aluminum profile processing according to claim 9, characterized in that: A guide cylinder (22) is fixedly connected to the frame (1), and the connecting frame (5) is slidably disposed in the guide cylinder (22).
Citation Information
Cited By
Efficient energy-saving aluminum profile casting machine
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