13-tank ultrasonic cleaning machine
By designing a thirteen-slot ultrasonic cleaning machine, using multiple cleaning tanks and vibration plates combined with ultrasonic generators to control the vibration frequency and lotion, the problem of dirty surfaces of glass materials in the prior art is solved, and the effect of efficient cleaning and rapid drying is achieved.
Patent Information
- Application Number
- CN202422307120.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing ultrasonic cleaning machines are difficult to effectively clean the grinding liquid and grease on the surface of glass materials, and the drying temperature is poorly controlled, which can easily cause damage to the glass materials or drying time for too long.
A thirteen-slot ultrasonic cleaning machine is designed, including a workbench, ultrasonic assembly and drying assembly. The workbench is divided into cleaning area, rinsing area, dehydration area and drying area. Each area is equipped with a specific tank and a shock plate. The vibration frequency of the shock plate and the amount of lotion or clean water are controlled through an ultrasonic generator. The drying assembly uses a temperature sensor and a thermostat to control the drying temperature.
Effective cleaning of oil and other dirty stains on the surface of the glass material is achieved, avoiding the residue of lotion, and through reasonable drying temperature control, the rapid drying and efficient cleaning of the glass material is ensured.
Smart Images
Figure CN222919223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic cleaning, and particularly relates to a thirteen-tank ultrasonic cleaning machine. Background Art
[0002] Ultrasonic cleaning utilizes the cavitation effect, acceleration effect and rectilinear flow effect of ultrasonic waves in a liquid to directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the cleaning purpose.
[0003] The existing ultrasonic cleaning machines are difficult to clean the grinding fluid, grease and other dirt on the surface of glass materials. Or a large amount of cleaning agent needs to be added during the cleaning process to clean the dirt on the surface of the glass materials. However, this way of adding a large amount of cleaning agent will make the surface of the cleaned glass easily remain with the cleaning agent. When the existing ultrasonic cleaning machines are drying, the drying temperature is too high, which will cause damage to the glass materials, or the drying temperature is too low, resulting in a long drying time and affecting the efficiency. Summary of the Utility Model
[0004] Based on this, it is necessary to provide a thirteen-tank ultrasonic cleaning machine.
[0005] The technical solution for the utility model to solve the above technical problems is as follows: A thirteen-tank ultrasonic cleaning machine includes: a workbench, an ultrasonic component and a drying component; the workbench is divided into a cleaning area, a rinsing area, a dehydration area and a drying area. Four cleaning tanks are arranged on the cleaning area, six rinsing tanks are arranged on the rinsing area, one dehydration tank is arranged on the dehydration area, and two drying tanks are arranged on the drying area. Drainage ports are respectively arranged at the bottoms of the four cleaning tanks, the six rinsing tanks and the drying tanks; the ultrasonic component includes at least two ultrasonic generators and ten vibration plates. The ten vibration plates are respectively arranged at the bottoms of the four cleaning tanks and the six rinsing tanks. The ultrasonic generators are arranged inside the workbench. One ultrasonic generator is electrically connected to the vibration plates in the four cleaning tanks, and the other ultrasonic generator is electrically connected to the vibration plates in the six rinsing tanks; the drying component includes a cylinder cover, a temperature sensor, a temperature controller, a heater and a blower; an air inlet is arranged on the side wall of the drying tank, and an air return port is arranged at the bottom of the drying tank. The cylinder cover is used for movably sealing the drying tank. The temperature sensors are respectively arranged in the two drying tanks. The temperature controller, the heater and the blower are all arranged inside the workbench. The temperature sensor, the heater and the blower are respectively electrically connected to the temperature controller. One end of the heater is connected to the blower through an air duct, and the other end of the heater is connected to the side wall of the air inlet through an air duct.
[0006] In one embodiment, heat insulation cotton is arranged on the outer side of the drying tank.
[0007] In one embodiment, the thermal insulation cotton is made of a flame retardant material.
[0008] In one embodiment, an air filter is provided at the air inlet.
[0009] In one embodiment, an automatic ball valve is respectively provided in each of the drain ports.
[0010] In one embodiment, the thirteen-tank ultrasonic cleaning machine further includes a circulation assembly, and the circulation assembly includes a liquid storage tank, a circulation pump, a filter, and a circulation pipeline; the liquid storage tank, the circulation pump, the filter, and the circulation pipeline are all arranged in the workbench, one end of the circulation pump is connected to the liquid outlet of the liquid storage tank, the other end of the circulation pump is respectively connected to the water inlets of the four cleaning tanks through the circulation pipeline, one end of the filter is respectively connected to the drain ports of the four cleaning tanks, and the other end of the filter is connected to the liquid inlet of the liquid storage tank.
[0011] In one embodiment, a feeding table and a discharging table are respectively arranged at both ends of the workbench.
[0012] In one embodiment, a first conveyor belt is rotatably arranged on the feeding table, and a second conveyor belt is rotatably arranged on the discharging table.
[0013] The beneficial effects of the present utility model are as follows: A thirteen-tank ultrasonic cleaning machine provided by the present utility model has four cleaning tanks arranged in the cleaning area on the workbench, and vibration plates are arranged in all four cleaning tanks. The vibration plates are electrically connected to an ultrasonic generator, and the ultrasonic generator is used to send signals to control the vibration of the vibration plates in the cleaning tanks. At the same time, cleaning agents are added to the four cleaning tanks, and the vibration frequency and the amount of cleaning agent added to each cleaning tank are different. By placing glass materials in different cleaning tanks for cleaning as needed, the dirt such as oil stains on the surface of the glass materials can be cleaned thoroughly. Six rinsing tanks are provided in the rinsing area, and vibration plates are arranged in all six rinsing tanks. The vibration plates are electrically connected to an ultrasonic generator, and the ultrasonic generator is used to send signals to control the vibration of the vibration plates in the rinsing tanks. At the same time, clean water is added to the six rinsing tanks, and the vibration frequency and the amount of clean water added to each rinsing tank are different. By placing glass materials in different rinsing tanks for rinsing as needed, the dirt and cleaning agents on the glass materials can be rinsed clean. The rinsed glass materials are then drained and dehydrated through a dehydration tank, and finally dried through a drying tank. A temperature sensor is arranged in the drying tank, which can control the hot air within a suitable temperature range for drying, so as to obtain clean and dried glass materials. The thirteen-tank ultrasonic cleaning machine provided by the present utility model can select ultrasonic vibrations with appropriate frequencies and select appropriate amounts of cleaning agents for cleaning according to the dirt conditions of different glass materials, and can select ultrasonic vibrations with different frequencies for rinsing as needed after cleaning, so as to effectively wash the oil stains and cleaning agents on the surface of the glass materials. Finally, in the drying tank, the appropriate drying temperature is adjusted through the temperature sensor, so that the drying speed is fast and the effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 It is a schematic cross-sectional structure view of one direction of the cleaning area of a thirteen-tank ultrasonic cleaning machine in an embodiment;
[0016] Figure 2 It is a schematic cross-sectional structure view of one direction of the rinsing area of a thirteen-tank ultrasonic cleaning machine in an embodiment;
[0017] Figure 3 It is a schematic cross-sectional structure view of one direction of the dehydration area and the drying area of a thirteen-tank ultrasonic cleaning machine in an embodiment;
[0018] Figure 4It is a schematic diagram of the planar sectional structure of a thirteen-tank ultrasonic cleaning machine in another direction in an embodiment.
[0019] In the attached drawings, 10 is a thirteen-tank ultrasonic cleaning machine; 100 is a workbench; 110 is a cleaning tank; 120 is a rinsing tank; 130 is a dehydration tank; 140 is a drying tank; 141 is an air inlet; 142 is an air return port; 143 is a heat-insulating cotton; 144 is an air filter; 150 is a drain port; 200 is an ultrasonic component; 210 is an ultrasonic generator; 220 is a vibration plate; 300 is a drying component; 310 is a cylinder head; 320 is a temperature sensor; 400 is a circulation component; 410 is a liquid storage tank; 420 is a circulation pump; 430 is a filter; 440 is a circulation pipeline; 510 is a feeding table; 511 is a first conveyor belt; 520 is a discharging table; 521 is a second conveyor belt. Detailed implementation manners
[0020] It should be noted that, without conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. The following will further describe the technical solutions of the present invention with reference to the drawings of the embodiments of the present invention. The present invention is not limited to the following specific implementation manners.
[0021] It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0022] In one embodiment, as Figure 1 , Figure 2 and Figure 3As shown in the figure, a thirteen-tank ultrasonic cleaning machine 10 includes: a workbench 100, an ultrasonic component 200, and a drying component 300; the workbench 100 is divided into a cleaning area, a rinsing area, a dehydration area, and a drying area. Four cleaning tanks 110 are provided in the cleaning area, six rinsing tanks 120 are provided in the rinsing area, one dehydration tank 130 is provided in the dehydration area, and two drying tanks 140 are provided in the drying area. Drain ports 150 are respectively provided at the bottoms of the four cleaning tanks 110, the six rinsing tanks 120, and the drying tanks 140; the ultrasonic component 200 includes at least two ultrasonic generators 210 and ten vibration plates 220. The ten vibration plates 220 are respectively arranged at the bottoms of the four cleaning tanks 110 and the bottoms of the six rinsing tanks 120. The ultrasonic generators 210 are arranged inside the workbench 100. One ultrasonic generator 210 is electrically connected to the vibration plates 220 in the four cleaning tanks 110, and the other ultrasonic generator 210 is electrically connected to the vibration plates 220 in the six rinsing tanks 120; the drying component 300 includes a cylinder head 310, a temperature sensor 320, a temperature controller, a heater, and a blower; an air inlet 141 is provided on the side wall of the drying tank 140, and an air return port 142 is provided at the bottom of the drying tank 140. The cylinder head 310 is used to movably seal the drying tank 140. The temperature sensors 320 are respectively arranged in the two drying tanks 140. The temperature controller (not shown in the figure), the heater (not shown in the figure), and the blower (not shown in the figure) are all arranged inside the workbench 100. The temperature sensor 320, the heater, and the blower are respectively electrically connected to the temperature controller. One end of the heater is connected to the blower through an air duct, and the other end of the heater is connected to the side wall of the air inlet 141 through an air duct.
[0023] Specifically, four cleaning tanks 110 are arranged in the cleaning area on the workbench 100, and shock plates 220 are arranged in all four cleaning tanks 110. The shock plates 220 are electrically connected to an ultrasonic generator 210. The ultrasonic generator 210 is used to send signals to control the vibration of the shock plates 220 in the cleaning tanks 110. At the same time, cleaning agents are added to the four cleaning tanks 110, and the vibration frequency and the amount of cleaning agent added to each cleaning tank 110 are different. By placing the glass material in different cleaning tanks 110 for cleaning as needed, the dirt such as oil stains on the surface of the glass material can be cleaned. Six rinsing tanks 120 are provided in the rinsing area, and shock plates 220 are arranged in all six rinsing tanks 120. The shock plates 220 are electrically connected to the ultrasonic generator 210. The ultrasonic generator 210 is used to send signals to control the vibration of the shock plates 220 in the rinsing tanks 120. At the same time, clean water is added to the six rinsing tanks 120, and the vibration frequency and the amount of clean water added to each rinsing tank 120 are different. By placing the glass material in different rinsing tanks 120 for rinsing as needed, the dirt and cleaning agent on the glass material can be rinsed clean. The rinsed glass material is then drained and dehydrated through a dehydration tank 130, and finally dried through a drying tank 140. A temperature sensor 320 is arranged in the drying tank 140, which can control the hot air within a suitable temperature range for drying, so as to obtain a clean and dried glass material. The thirteen-tank ultrasonic cleaning machine 10 provided by the present utility model can select the ultrasonic vibration with a suitable frequency and select a suitable amount of cleaning agent for cleaning according to the dirt conditions of different glass materials, and can select ultrasonic vibrations with different frequencies for rinsing as needed after cleaning, so as to effectively wash away the oil stains and cleaning agent on the surface of the glass material. Finally, in the drying tank 140, the temperature sensor 320 is used to adjust a suitable drying temperature, so that the drying speed is fast and the effect is good.
[0024] In this embodiment, the temperature controller is used to control the heating temperature of the heater and the air volume of the blower. The temperature in the drying tank 140 can be detected in real time through the temperature sensor 320 and then fed back to the temperature controller. The temperature controller adjusts the heating temperature of the heater and the air volume of the blower according to the temperature transmitted by the temperature sensor 320, so as to ensure that a suitable drying temperature is maintained in the drying tank 140. A cylinder head 310 is arranged at the opening of the drying tank 140, and the cylinder head 310 is used to seal the drying tank 140, thereby preventing the loss of hot air in the drying tank 140.
[0025] In one embodiment, as Figure 3As shown, the air inlet 141 is opened on the side wall of the drying tank 140 near the bottom of the tank. Since the density of hot air is relatively small, it will rise. After contacting the glass material, it will transfer heat to the glass material, thus cooling down and descending, and finally flowing out from the air return port 142.
[0026] In order to reduce the heat loss in the drying tank 140, in one embodiment, as Figure 3 shown, a heat insulating cotton 143 is provided on the outer side of the drying tank 140. Specifically, the heat insulating cotton 143 is wrapped around the outer side of the drying tank 140. And the heat insulating cotton 143 has the function of heat insulation, so as to reduce the heat loss in the drying tank 140.
[0027] In one embodiment, the heat insulating cotton 143 is made of a flame retardant material. Specifically, the heat insulating cotton 143 selects any one of rock wool material, foam glass material, glass wool material, vitrified microsphere material, rubber powder particle material, polyurethane material, extruded polystyrene board material as the flame retardant material. Selecting the flame retardant material can prevent the heat insulating cotton 143 from burning when encountering fire and improve safety.
[0028] In order to filter dust and other impurities in the air, in one embodiment, as Figure 3 shown, an air filter 144 is provided at the air inlet 141. Specifically, by providing the air filter 144 at the air inlet 141, it can effectively isolate dust and other impurities in the air from entering the drying tank 140, so as to ensure the cleanliness of the air in the drying tank 140 and avoid soiling the glass material in the drying tank 140.
[0029] In one embodiment, an automatic ball valve (not shown in the figure) is respectively provided in each drain port 150. Specifically, the automatic ball valve is a kind of valve, whose closing member is a sphere, and the sphere rotates around the central axis of the valve body, and is used to control the opening and closing of the fluid passage. The automatic ball valve realizes automatic opening and closing through an electric or pneumatic device. By respectively providing the automatic ball valve in each drain port 150, it can realize the automatic opening and closing of the corresponding drain port 150.
[0030] In order to recycle the cleaning liquid, in one embodiment, as Figure 4As shown, the thirteen-tank ultrasonic cleaning machine 10 further includes a circulation component 400, and the circulation component 400 includes a liquid storage tank 410, a circulation pump 420, a filter 430, and a circulation pipeline 440; the liquid storage tank 410, the circulation pump 420, the filter 430, and the circulation pipeline 440 are all arranged in the workbench 100. One end of the circulation pump 420 is connected to the liquid outlet of the liquid storage tank 410, and the other end of the circulation pump 420 is respectively connected to the water inlets of the four cleaning tanks 110 through the circulation pipeline 440. One end of the filter 430 is respectively connected to the drain outlets 150 of the four cleaning tanks 110, and the other end of the filter 430 is connected to the liquid inlet of the liquid storage tank 410. Specifically, the liquid storage tank 410 is used to store the cleaning liquid, and the circulation pump 420 is used to circulate the cleaning liquid in the four cleaning tanks 110. The filter 430 is used to filter impurities in the cleaning liquid, so that the circulated cleaning liquid remains clean. Through the above settings, the cleaning liquid can be circulated and used in the four cleaning tanks 110.
[0031] To facilitate the loading and unloading of the thirteen-tank ultrasonic cleaning machine 10, in one embodiment, as Figure 1 and Figure 3 shown, a feeding table 510 and a discharging table 520 are respectively arranged at both ends of the workbench 100; specifically, by respectively arranging the feeding table 510 and the discharging table 520 at both ends of the workbench 100; the feeding table 510 is used to load the thirteen-tank ultrasonic cleaning machine 10, and the discharging table 520 is used to unload the thirteen-tank ultrasonic cleaning machine 10.
[0032] To further facilitate the loading and unloading of the thirteen-tank ultrasonic cleaning machine 10, in one embodiment, as Figure 1 and Figure 3 shown, a first conveyor belt 511 is rotatably arranged on the feeding table 510, and a second conveyor belt 521 is rotatably arranged on the discharging table 520. Specifically, the first conveyor belt 511 is rotatably arranged on the feeding table 510, and the first conveyor belt 511 is used to transport the glass material to the cleaning area near the workbench 100 for loading; the second conveyor belt 521 is rotatably arranged on the discharging table 520, and the second conveyor belt 521 is used to transport the cleaned glass material away from the workbench 100 for unloading. Through the above settings, it is convenient for the thirteen-tank ultrasonic cleaning machine 10 to load and unload.
[0033] To facilitate the transportation of glass materials into the cleaning tank 110 for cleaning, in one embodiment, the thirteen-tank ultrasonic cleaning machine 10 further includes a transportation component, which includes a guide rail, a slider, a lifting block, and a clamping cylinder. The guide rail is arranged above the workbench 100, and both ends of the guide rail are respectively connected to both ends of the workbench 100. The slider is slidably arranged on the guide rail, the lifting block is slidably arranged on the slider, the sliding direction of the lifting block is perpendicular to the sliding direction of the slider, and the clamping cylinder is arranged on the lifting block. Specifically, by the slider sliding on the guide rail, the slider can drive the lifting block and the clamping cylinder to slide on the slide rail; and the lifting block is slidably arranged on the slider, so that the lifting block drives the clamping cylinder to move closer to or away from the workbench 100, that is, to make the clamping cylinder lift and slide above the workbench 100; the clamping cylinder is used to clamp the glass materials to be transported. Through the above settings, using the transportation component can complete the transportation of the glass materials between the tanks in several areas on the workbench 100.
[0034] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A thirteen-slot ultrasonic cleaning machine, characterized in that: include: Workbench, ultrasonic components and drying components; The workbench is divided into a washing area, a rinsing area, a dehydration area and a drying area. The washing area is provided with four washing tanks, the rinsing area is provided with six rinsing tanks, the dehydration area is provided with a dehydration tank, and the drying area is provided with two drying tanks. The bottoms of the four washing tanks, the six rinsing tanks and the drying tank are respectively provided with drainage ports; The ultrasonic assembly includes at least two ultrasonic generators and ten vibration plates, the ten vibration plates are respectively arranged at the bottom of the four cleaning tanks and the bottom of the six rinsing tanks, the ultrasonic generator is arranged in the workbench, one ultrasonic generator is electrically connected to the vibration plates in the four cleaning tanks, and the other ultrasonic generator is electrically connected to the vibration plates in the six rinsing tanks; The drying component includes a cylinder cover, a temperature sensor, a thermostat, a heater and a fan; an air inlet is provided on the side wall of the drying tank, an air return port is provided on the bottom of the drying tank, the cylinder cover is used to movably seal the drying tank, the temperature sensors are respectively arranged in the two drying tanks, the thermostat, the heater and the fan are all arranged in the workbench, the temperature sensor, the heater and the fan are respectively electrically connected to the thermostat, one end of the heater is connected to the fan through an air duct, and the other end of the heater is connected to the side wall of the air inlet through the air duct.
2. The thirteen-slot ultrasonic cleaning machine according to claim 1, characterized in that: The outer side of the drying tank is provided with heat-insulating cotton.
3. The thirteen-slot ultrasonic cleaning machine according to claim 2, characterized in that: The thermal insulation cotton is made of flame retardant material.
4. The thirteen-slot ultrasonic cleaning machine according to claim 1, characterized in that: An air filter is arranged at the air inlet.
5. The thirteen-slot ultrasonic cleaning machine according to claim 1, characterized in that: An automatic ball valve is arranged in each of the drain ports.
6. The thirteen-slot ultrasonic cleaning machine according to claim 1, characterized in that: Also included is a circulation component, which includes a liquid storage tank, a circulation pump, a filter and a circulation pipeline; The liquid storage tank, circulation pump, filter and circulation pipeline are all arranged in the workbench, one end of the circulation pump is connected to the liquid outlet of the liquid storage tank, and the other end of the circulation pump is connected to the water inlets of the four cleaning tanks through the circulation pipeline, one end of the filter is connected to the drain outlets of the four cleaning tanks, and the other end of the filter is connected to the liquid inlet of the liquid storage tank.
7. The thirteen-slot ultrasonic cleaning machine according to claim 1, characterized in that: A feeding platform and a discharging platform are respectively arranged at two ends of the workbench.
8. The thirteen-slot ultrasonic cleaning machine according to claim 7, characterized in that: A first conveyor belt is rotatably disposed on the feeding table, and a second conveyor belt is rotatably disposed on the discharging table.