Welding equipment for modular steel structure production

Abstract

The utility model discloses welding equipment for modularized steel structure production, which relates to the technical field of welding for modularized steel structure production and comprises a box body and welding devices, supporting legs are arranged on the bottom surface of the box body, the welding devices are arranged in the box body and on the top surface of the box body, a workbench is arranged on the top surface of the box body, and the welding devices are arranged on the workbench. A protection table is arranged on the front face of the workbench, an anti-skid pad is arranged on the top face of the workbench, a supporting frame is arranged on the rear side of the anti-skid pad, and a sliding block is arranged on the top face of the supporting frame. A welded part is detected through the detector, the non-slip mat is used for preventing the part from sliding in the welding process, the clamping plate is used for fixing the welded part, the supporting frame is used for supporting the mechanical arm above, the baffle is used for limiting sliding of the sliding block, and the sliding block can slide on the supporting frame to adjust the position of the mechanical arm. The mechanical arm can flexibly rotate to adjust the position of the welding gun, and the welding gun is used for welding parts.

Description

Technical Field

[0001] The utility model relates to the technical field of welding for modular steel structure production, in particular to welding equipment for modular steel structure production. Background Art

[0002] Modular steel structure is an advanced building structure technology. It processes and produces steel structure components in factories through prefabrication and modularization methods, and then transports them to the site for assembly. This technology can greatly improve the efficiency and quality of engineering construction, and save manpower and time costs. Therefore, it has been widely used in the construction industry. The production process of steel structure is inseparable from welding technology. Welding is a process of connecting two or more metal materials through melting, solidification and penetration. In the production of modular steel structure, welding equipment is one of the most important production tools. With the development of science and technology, welding equipment has achieved a high degree of automation and intelligence. The automatic control and monitoring of the welding process can be realized through the automation system, which greatly improves the production efficiency and welding quality. Modern welding equipment adopts more environmentally friendly and energy-saving technologies, such as efficient energy utilization technology and environmentally friendly welding materials, which reduces energy consumption and environmental emissions. Modern welding equipment adopts the latest materials and process technologies, which can adapt to the welding of steel materials of various complex structures, and ensure the production quality and safety of modular steel structures. Modern welding equipment is usually equipped with a data management system, which can realize real-time monitoring and data collection of the welding process, and provide guarantee for production management and quality control. Therefore, a welding equipment for modular steel structure production is proposed.

[0003] According to the retrieval of China Utility Model Publication No.: CN220330349U, a welding device for ship steel structure production is disclosed, including a welding table; the surface of the welding table is symmetrically provided with sliding grooves; the sliding grooves are slidably matched with a slider; a screw is arranged on the surface of the slider; a support frame is arranged between the two screws; a sliding part is slidably matched with the support frame; a rotating part is rotatably matched with the sliding part; the rotating part includes a mounting frame; guide grooves are opened on both sides of the inner wall of the mounting frame; a U-shaped plate is arranged on the side of the mounting frame; an electromagnetic suction cup is arranged on the side of the U-shaped plate; a lens part is slidably matched with the guide groove; the lens part includes a mounting plate; dark lenses and transparent lenses are respectively arranged on both sides of the mounting plate; an iron block is arranged on the side of the transparent lens; a reset spring is symmetrically arranged between the transparent lens and the U-shaped plate. The device controls the gain and loss of electricity of the electromagnetic suction cup and cooperates with the reset spring to realize the designated interchange of the dark lens and the transparent lens in the mounting frame, which is convenient for safe observation, simple to operate, and improves welding efficiency.

[0004] However, when implementing the above technical solutions, the following problems exist: First, the above-mentioned equipment controls the gain and loss of electricity of the electromagnetic suction cup and cooperates with the reset spring to realize the designated interchange of the dark lens and the transparent lens in the installation frame, which is convenient for safe observation, simple to operate, and improves the welding efficiency. However, the equipment does not provide adequate protection for the operator, and the operator needs to protect himself carefully to prevent harm during the welding process; second, the existing equipment does not have a device to protect the stability of the internal voltage, which causes the internal voltage to be unstable when the equipment works for a long time, causing damage to the equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a modular steel structure production welding device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modular steel structure production welding equipment, comprising a box and a welding device, the bottom surface of the box is provided with supporting legs, the interior and top surface of the box are provided with welding devices, the top surface of the box is provided with a workbench, the front of the workbench is provided with a protective table, the top surface of the workbench is provided with an anti-slip pad, the back of the anti-slip pad is provided with a support frame, the top surface of the support frame is provided with a slider, and the bottom surface of the inside of the box is provided with a performance box.

[0007] Preferably, the bottom surface of the box is welded to supporting legs, the top surface of the box is welded to a workbench, the front surface of the workbench is welded to a protective table, an operating button is fixedly installed on the front of the protective table, a display screen is fixedly installed on the upper side of the operating button, and a detector is fixedly installed on the back of the protective table.

[0008] Preferably, a non-slip pad is adhesively connected to the top surface of the workbench, and clamping plates are fixedly installed on both sides of the non-slip pad.

[0009] Preferably, a support frame is fixedly installed at the rear of the anti-slip pad, and baffles are welded to both sides of the support frame.

[0010] Preferably, a slider is slidably connected to the top surface of the support frame, a mechanical arm is welded to the top surface of the slider, and a welding gun is sleeved at the end of the mechanical arm.

[0011] Preferably, a performance box is fixedly installed on the bottom surface of the box body, a gas tank is fixedly installed on the right side of the performance box, a power supply is fixedly installed behind the gas tank, and a motor is fixedly installed on the left side of the power supply.

[0012] Preferably, a voltage protector is fixedly installed on the bottom surface of the performance box, a robotic arm controller is fixedly installed on the right side of the voltage protector, a heat sink is fixedly installed on the rear side of the robotic arm controller, a temperature detector is fixedly installed on the left side of the heat sink, and a signal connection group is fixedly installed in front of the temperature detector.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model ensures stable operation of the equipment through the performance box, the gas tank is used to store combustible gas and provide fuel for the welding gun, the power supply is used to provide electrical energy for the equipment, the motor is used to provide the required kinetic energy for the equipment, the performance box has a voltage protector inside to protect the voltage inside the equipment, the robot arm controller is used to control the robot arm, the heat sink is used to dissipate heat inside the performance box, the temperature detector is used to detect the temperature of the equipment, and the signal connection group is used to connect the signals required by the equipment;

[0015] 2. The utility model supports the whole equipment through supporting legs, the workbench is used to ensure the safety of parts welding, the operating button is used to control the equipment, the display screen can display the running status of the equipment and the welding status of the parts, the detector is used to detect the welded parts, the anti-skid pad is used to prevent the parts from sliding during the welding process, the splint is used to fix the welded parts, the support frame is used to support the mechanical arm above, the baffle is used to limit the sliding of the slider, the slider can slide on the support frame to adjust the position of the mechanical arm, the mechanical arm can flexibly rotate to adjust the position of the welding gun, and the welding gun is used to weld the parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a side structural schematic diagram of the utility model.

[0018] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0019] Figure 4 It is a schematic diagram of the internal structure of the performance box of the utility model.

[0020] In the figure: 1. box body; 2. supporting legs; 3. welding device; 301. workbench; 302. protection table; 303. operating button; 304. display screen; 305. detector; 306. anti-slip mat; 307. splint; 308. support frame; 309. baffle; 310. slider; 311. robot arm; 312. welding gun; 313. performance box; 314. gas tank; 315. power supply; 316. motor; 317. voltage protector; 318. robot arm controller; 319. heat sink; 320. temperature detector; 321. signal connection group. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4The utility model provides an embodiment: a modular steel structure production welding equipment, including a box body 1 and a welding device 3, the bottom surface of the box body 1 is provided with supporting legs 2, the interior and top surface of the box body 1 are provided with welding devices 3, the top surface of the box body 1 is provided with a workbench 301, the front of the workbench 301 is provided with a protective table 302, the top surface of the workbench 301 is provided with an anti-slip pad 306, the back of the anti-slip pad 306 is provided with a support frame 308, the top surface of the support frame 308 is provided with a slider 310, and the bottom surface of the box body 1 is provided with a performance box 313.

[0026] Specifically, the bottom surface of the box body 1 is welded to the support leg 2, the top surface of the box body 1 is welded to the workbench 301, the front surface of the workbench 301 is welded to the protection platform 302, the front surface of the protection platform 302 is fixedly installed with an operating button 303, the upper side of the operating button 303 is fixedly installed with a display screen 304, and the back side of the protection platform 302 is fixedly installed with a detector 305. The support leg 2 is used to support the entire device, the workbench 301 is used to ensure the safety of parts welding, the operating button 303 is used to control the device, the display screen 304 can display the operating status of the device and the welding status of the parts, and the detector 305 is used to detect the welded parts.

[0027] Specifically, the top surface of the workbench 301 is bonded with an anti-skid pad 306 , and clamping plates 307 are fixedly installed on both sides of the anti-skid pad 306 . The anti-skid pad 306 is used to prevent the parts from sliding during the welding process, and the clamping plates 307 are used to fix the welded parts.

[0028] Specifically, a support frame 308 is fixedly installed behind the anti-slip pad 306 , and baffles 309 are welded to both sides of the support frame 308 . The support frame 308 is used to support the mechanical arm 311 above, and the baffles 309 are used to limit the sliding of the slider 310 .

[0029] Specifically, the top surface of the support frame 308 is slidably connected to a slider 310, the top surface of the slider 310 is welded to a robotic arm 311, the end of the robotic arm 311 is sleeved and connected to a welding gun 312, the slider 310 can slide on the support frame 308 to adjust the position of the robotic arm 311, the robotic arm 311 can flexibly rotate to adjust the position of the welding gun 312, and the welding gun 312 is used to weld parts.

[0030] Specifically, a performance box 313 is fixedly installed on the bottom surface of the box body 1, a gas tank 314 is fixedly installed on the right side of the performance box 313, a power supply 315 is fixedly installed behind the gas tank 314, and a motor 316 is fixedly installed on the left side of the power supply 315. The performance box 313 is used to ensure the stable operation of the equipment, the gas tank 314 is used to store combustible gas to provide fuel for the welding gun 312, the power supply 315 is used to provide electrical energy for the equipment, and the motor 316 is used to provide the required kinetic energy for the equipment.

[0031] Specifically, a voltage protector 317 is fixedly installed on the bottom surface of the performance box 313, a robotic arm controller 318 is fixedly installed on the right side of the voltage protector 317, a heat sink 319 is fixedly installed on the rear side of the robotic arm controller 318, a temperature detector 320 is fixedly installed on the left side of the heat sink 319, and a signal connection group 321 is fixedly installed on the front side of the temperature detector 320. The voltage protector 317 is used to protect the voltage inside the device, the robotic arm controller 318 is used to control the robotic arm 311, the heat sink 319 is used to dissipate heat inside the performance box 313, the temperature detector 320 is used to detect the temperature of the device, and the signal connection group 321 is used for the signal connection required by the device.

[0032] Working principle: There is a performance box 313 inside the device to ensure the stable operation of the device, a gas tank 314 is used to store combustible gas and provide fuel for the welding gun 312, a power supply 315 is used to provide electrical energy for the device, and a motor 316 is used to provide the required kinetic energy for the device. There is a voltage protector 317 inside the performance box 313 to protect the voltage inside the device, a robot controller 318 is used to control the robot 311, a heat sink 319 is used to dissipate heat inside the performance box 313, a temperature detector 320 is used to detect the temperature of the device, and a signal connection group 321 is used for signal connection required by the device;

[0033] The device supports the entire device through the support legs 2, the workbench 301 is used to ensure the safety of parts welding, the operating button 303 is used to control the device, the display screen 304 can display the operating status of the device and the welding status of the parts, the detector 305 is used to detect the welded parts, the anti-slip pad 306 is used to prevent the parts from sliding during the welding process, the clamp 307 is used to fix the welded parts, the support frame 308 is used to support the mechanical arm 311 above, the baffle 309 is used to limit the sliding of the slider 310, the slider 310 can slide on the support frame 308 to adjust the position of the mechanical arm 311, the mechanical arm 311 can be flexibly rotated to adjust the position of the welding gun 312, and the welding gun 312 is used to weld the parts.

[0034] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A welding device for modular steel structure production, comprising a box (1) and a welding device (3), characterized in that: The bottom surface of the box (1) is provided with supporting legs (2), the interior and top surface of the box (1) are provided with welding devices (3), the top surface of the box (1) is provided with a workbench (301), the front surface of the workbench (301) is provided with a protective platform (302), the top surface of the workbench (301) is provided with an anti-slip pad (306), the rear side of the anti-slip pad (306) is provided with a support frame (308), the top surface of the support frame (308) is provided with a slider (310), and the bottom surface of the interior of the box (1) is provided with a performance box (313).

2. A modular steel structure production welding equipment according to claim 1, characterized in that: The bottom surface of the box body (1) is welded to a supporting leg (2), the top surface of the box body (1) is welded to a workbench (301), the front surface of the workbench (301) is welded to a protective platform (302), an operating button (303) is fixedly mounted on the front surface of the protective platform (302), a display screen (304) is fixedly mounted on the top of the operating button (303), and a detector (305) is fixedly mounted on the back surface of the protective platform (302).

3. A modular steel structure production welding equipment according to claim 1, characterized in that: The top surface of the workbench (301) is bonded with an anti-skid pad (306), and clamping plates (307) are fixedly mounted on both sides of the anti-skid pad (306).

4. A modular steel structure production welding equipment according to claim 1, characterized in that: A support frame (308) is fixedly installed behind the anti-slip pad (306), and baffles (309) are welded to both sides of the support frame (308).

5. A modular steel structure production welding equipment according to claim 1, characterized in that: The top surface of the support frame (308) is slidably connected to a slider (310), the top surface of the slider (310) is welded to a mechanical arm (311), and the end of the mechanical arm (311) is sleeve-connected to a welding gun (312).

6. A modular steel structure production welding equipment according to claim 1, characterized in that: A performance box (313) is fixedly mounted on the bottom surface of the box body (1), a gas tank (314) is fixedly mounted on the right side of the performance box (313), a power source (315) is fixedly mounted behind the gas tank (314), and a motor (316) is fixedly mounted on the left side of the power source (315).

7. A modular steel structure production welding equipment according to claim 1, characterized in that: A voltage protector (317) is fixedly installed on the bottom surface of the performance box (313), a robotic arm controller (318) is fixedly installed on the right side of the voltage protector (317), a heat sink (319) is fixedly installed on the rear side of the robotic arm controller (318), a temperature detector (320) is fixedly installed on the left side of the heat sink (319), and a signal connection group (321) is fixedly installed on the front side of the temperature detector (320).

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