Anti-vortex device for storage tank

By designing anti-vortex devices in biopharmaceutical water storage tanks, the cross-connected anti-vortex plate spoils to prevent vortex formation, the vortex and cavitation problems caused by rapid liquid flow are solved, and a more efficient circulation pump operation and increase water storage volume is achieved.

CN222960454UActive Publication Date: 2025-06-10SHANGHAI IDEAL SANITARY SYST ENG
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Patent Information

Application Number
CN202421760968.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-10
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The lack of anti-vortex devices in existing biopharmaceutical water storage tanks leads to vortex and rotation when the liquid flows rapidly in the pipeline, resulting in problems of noise, vortex and cavitation of the circulation pump.

Method used

An anti-vortex device for storage tanks is designed, including a tank body and an anti-vortex mechanism. The anti-vortex mechanism is composed of a first anti-vortex plate and a second anti-vortex plate, and is cross-connected, with a length greater than the diameter of the liquid outlet, and is used to spoil the flow at the liquid outlet to prevent vortex formation.

Benefits of technology

Through the design of the anti-vortex mechanism, liquid flows along a straight path, reducing vortex production, improving the working efficiency of the circulation pump, avoiding cavitation, increasing the amount of water storage, and ensuring continuous operation of the device.

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Abstract

The utility model provides an anti-vortex device for a storage tank, and the anti-vortex device comprises a tank body which is provided with a containing cavity, and the bottom of the tank body is provided with a liquid outlet; the anti-vortex mechanism is fixedly connected to the position, located at the liquid outlet, in the containing cavity, the anti-vortex mechanism is used for discharging target liquid from the liquid outlet after the target liquid is subjected to a turbulent flow effect, and vortexes cannot be formed; the anti-vortex mechanism comprises a first anti-vortex plate and a second anti-vortex plate, the first anti-vortex plate and the second anti-vortex plate are connected in a crossed mode, and the length of the first anti-vortex plate and the length of the second anti-vortex plate are larger than the diameter of the liquid outlet. The utility model relates to an anti-vortex device, and aims to solve the problems that in the prior art, as an anti-vortex device is not arranged, when liquid rapidly flows in a pipeline, a large amount of vortex and rotation are easily generated, noise and vortex are generated, a large amount of air is sucked, and a circulating pump is subjected to cavitation erosion due to the vortex.
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Description

Technical Field

[0001] This application belongs to the technical field of biopharmaceutical equipment, and more specifically, it relates to an anti-vortex device for a storage tank. Background Art

[0002] Biopharmaceutical engineering is an engineering technology for mass-producing drugs. It is an engineering major that intersects chemistry, pharmacy, and biology, aiming to cultivate talents engaged in drug manufacturing, development, scale-up, and design of new processes, new equipment, and new varieties. Among them, in biopharmaceutical engineering, biopharmaceutical water storage tanks are particularly important.

[0003] Chinese Patent Publication No.: CN219545666U discloses a biopharmaceutical water storage tank, including a support and a water storage tank main body arranged on the support. The upper part of the water storage tank main body is detachably provided with a tank cover. The tank cover is provided with a motor and a water inlet pipe. The outside of the water storage tank main body is provided with a liquid discharge pipe. The inner bottom of the water storage tank main body is provided with support columns. Through holes are opened on the support columns. Liquid inlet holes are opened on the swivel base. A connecting rod is fixedly arranged on the swivel base. The connecting rod is arranged in a hollow structure. A plurality of cleaning spray heads are evenly arranged on the outer side of the connecting rod. A plurality of bottom cleaning plates are evenly arranged on the outer side of the swivel base. Cleaning members are arranged above the ends of the plurality of bottom cleaning plates. A support bracket is arranged above the swivel base. The upper parts of the plurality of cleaning members are connected to the ends of the support bracket. It can clean the scale attached to the inner wall of the water storage tank, avoid the growth of bacteria by the scale in the water storage tank, and affect subsequent biopharmaceuticals.

[0004] However, this patent does not provide an anti-vortex device. When the liquid flows rapidly in the pipeline, a large number of eddies and rotations are likely to occur, resulting in the generation of noise and vortices, leading to the inhalation of a large amount of air, and causing the problem that the circulation pump is cavitated due to the swirl. Summary of the Invention

[0005] The purpose of the embodiments of this application is to provide an anti-vortex device for a storage tank to solve the problem mentioned in the background art that, due to the lack of an anti-vortex device, when the liquid flows rapidly in the pipeline, a large number of eddies and rotations are likely to occur, resulting in the generation of noise and vortices, leading to the inhalation of a large amount of air, and causing the problem that the circulation pump is cavitated due to the swirl.

[0006] To achieve the above purpose, the technical solution adopted in this application is: to provide an anti-vortex device for a storage tank, including:

[0007] A tank body, forming an accommodation cavity, and a liquid outlet is arranged at the bottom of the tank body;

[0008] An anti-vortex mechanism, fixedly connected in the accommodation cavity at the liquid outlet, and the anti-vortex mechanism is used to turbulently flow the target liquid before discharging it from the liquid outlet, so that vortices cannot be formed;

[0009] The anti-vortex mechanism includes a first anti-vortex plate and a second anti-vortex plate. The first anti-vortex plate and the second anti-vortex plate are cross-connected, and the lengths of the first anti-vortex plate and the second anti-vortex plate are greater than the diameter of the liquid outlet.

[0010] Preferably, the first anti-vortex plate is provided with a first card slot, and the first anti-vortex plate has a first clamping portion;

[0011] The second anti-vortex plate is provided with a second card slot, and the second anti-vortex plate has a second clamping portion;

[0012] The first card slot is clamped to the second clamping portion, and the second card slot is clamped to the first clamping portion.

[0013] Preferably, the first card slot is opened at the middle position directly below the first anti-vortex plate, and the second card slot is opened at the middle position directly above the second anti-vortex plate.

[0014] Preferably, both the first anti-vortex plate and the second anti-vortex plate have a first anti-vortex portion and a second anti-vortex portion;

[0015] There are two second anti-vortex portions, and the two second anti-vortex portions are located on both sides of the first anti-vortex portion, used to separate the first anti-vortex portion from the liquid outlet to ensure that the device has sufficient feeding and discharging flow rates.

[0016] Preferably, the length of the first anti-vortex portion is 3 times the diameter of the liquid outlet, so that the downward fluid has sufficient resistance and space when flowing in the reverse direction.

[0017] Preferably, the tank body is wrapped with a rock wool insulation layer to reduce energy loss and ensure the normal operating temperature of the tank body.

[0018] Preferably, a spray ball is provided at the top of the tank body. The spray ball sprays cleaning liquid onto the inner wall of the storage tank to clean the inner wall of the storage tank and prevent the growth of microorganisms and pollutants.

[0019] Preferably, a rupture disc is installed at the top of the tank body within the accommodation cavity.

[0020] Preferably, equipment lifting lugs are symmetrically arranged on the tank body.

[0021] Preferably, a sanitary pressure manhole is also provided on the tank body.

[0022] The beneficial effects of an anti-vortex device for a storage tank provided by this application are as follows: The anti-vortex mechanism is installed at the liquid outlet at the bottom inside the tank. The anti-vortex mechanism can change the flow direction of the fluid, making the fluid flow along a more straight path, thereby reducing the generation of eddies. In addition, the anti-vortex mechanism can also disperse the energy of the fluid, evenly distribute the energy into the pipeline cross-section, and reduce energy concentration. Therefore, the anti-vortex mechanism can improve the working efficiency of the circulation pump, avoid the influence of cavitation on the circulation pump caused by swirl, and at the same time can reduce the liquid level on the liquid surface inside the storage tank, thereby increasing the water storage capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 It is a schematic diagram of the internal structure of the tank body provided by the embodiment of this application;

[0025] Figure 2 It is a schematic top view structure diagram of the tank body provided by the embodiment of this application;

[0026] Figure 3 It is a schematic structure diagram of the first anti-vortex plate provided by the embodiment of this application;

[0027] Figure 4 It is a schematic structure diagram of the second anti-vortex plate provided by the embodiment of this application.

[0028] Among them, the reference numerals in the drawings are as follows:

[0029] 1. Tank body; 101. Inner tank; 102. Outer tank; 2. Accommodation cavity; 3. Liquid outlet; 4. Anti-vortex mechanism; 401. First anti-vortex plate; 4011. First card slot; 4012. First clamping part; 402. Second anti-vortex plate; 4021. Second card slot; 4023. Second clamping part; 5. Support type support leg; 6. Rock wool insulation layer; 7. Spray ball; 8. Sealing cover; 9. Equipment lifting lug; 10. Rupture disc. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, the following further details this application in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not used to limit this application.

[0031] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0032] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0033] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.

[0034] Please refer to Figures 1 to 4 , and now a vortex prevention device for a storage tank provided by an embodiment of the present application will be described.

[0035] Specifically, a vortex prevention device for a storage tank includes a tank body 1, which forms a receiving cavity 2. A liquid outlet 3 is provided at the bottom of the tank body 1. The liquid outlet 3 is connected to a circulation pump in the system, and the liquid outlet 3 is communicated with the receiving cavity 2. Three support legs 5 are provided at the bottom of the tank body 1 for supporting the tank body 1. Two equipment lifting lugs 9 are symmetrically provided at the top of the tank body 1. The tank body 1 includes an inner tank 101 and an outer tank 102. A heat insulation layer is provided between the inner tank 101 and the outer tank 102. As a preferred embodiment, the heat insulation layer is a rock wool heat insulation layer 6, which is used to reduce energy loss and ensure the normal operating temperature of the tank body 1. A spray ball 7 is provided at the top of the tank body 1. The spray ball 7 extends into the receiving cavity 2. The spray ball 7 sprays cleaning liquid onto the inner wall of the storage tank to clean the inner wall of the storage tank and prevent the growth of microorganisms and pollutants. A sanitary pressure manhole is also provided on the tank body 1, and the sanitary pressure manhole is hermetically connected through a sealing cover 8. In order to ensure the safety of the equipment and the system, a rupture disc 10 is installed at the top of the tank body 1 in the receiving cavity 2.

[0036] An anti-vortex mechanism 4 is installed at the liquid outlet 3 within the accommodation chamber 2. The anti-vortex mechanism 4 is used to turbulently flow the target liquid before it is discharged from the liquid outlet 3, preventing the formation of a vortex. This avoids the vibration and cavitation caused by the vortex from damaging the equipment and the circulation pump, enabling the device to operate continuously.

[0037] Specifically, the anti-vortex mechanism 4 includes a first anti-vortex plate 401 and a second anti-vortex plate 402. The first anti-vortex plate 401 and the second anti-vortex plate 402 are cross-connected, and the lengths of the first anti-vortex plate 401 and the second anti-vortex plate 402 are greater than the diameter of the liquid outlet 3.

[0038] As a preferred embodiment, the first anti-vortex plate 401 is provided with a first card slot 4011, and the first anti-vortex plate 401 has a first clamping portion 4012; the second anti-vortex plate 402 is provided with a second card slot 4021, and the second anti-vortex plate 402 has a second clamping portion 4023; the first card slot 4011 is clamped to the second clamping portion 4023, and the second card slot 4021 is clamped to the first clamping portion 4012.

[0039] To improve the stability and force balance of the first anti-vortex plate 401 and the second anti-vortex plate 402, the first card slot 4011 is opened at the middle position directly below the first anti-vortex plate 401, and the second card slot 4021 is opened at the middle position directly above the second anti-vortex plate 402.

[0040] Preferably, both the first anti-vortex plate 401 and the second anti-vortex plate 402 have a first anti-vortex portion and a second anti-vortex portion; there are two second anti-vortex portions, and the two second anti-vortex portions are located on both sides of the first anti-vortex portion, used to separate the first anti-vortex portion from the liquid outlet 3 to ensure that the device has sufficient feeding and discharging flow rates, and the end of the second anti-vortex portion away from the first anti-vortex portion is fixedly connected to the inner tank 101. The length of the first anti-vortex portion is 3 times the diameter of the liquid outlet 3, so that the downward fluid has sufficient resistance and space when flowing in the reverse direction.

[0041] During operation, the liquid in the accommodation chamber 2 is first turbulently flowed by the first anti-vortex plate 401 and the second anti-vortex plate 402 before being discharged from the liquid outlet, preventing the formation of a vortex. This avoids the vibration and cavitation caused by the vortex from damaging the circulation pump, enabling the device to operate continuously.

[0042] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application shall be included within the protection scope of the present application.

Claims

1. An anti-vortex device for a storage tank, characterized in that: include: A tank body is formed with a containing cavity, and a liquid outlet is arranged at the bottom of the tank body; An anti-vortex mechanism, fixedly connected to the accommodating chamber at the liquid outlet, the anti-vortex mechanism is used to discharge the target liquid from the liquid outlet after the target liquid has been disturbed, so that a vortex cannot be formed; The anti-vortex mechanism includes a first anti-vortex plate and a second anti-vortex plate, the first anti-vortex plate and the second anti-vortex plate are cross-connected, and the length of the first anti-vortex plate and the second anti-vortex plate is greater than the diameter of the liquid outlet.

2. The anti-vortex device for a storage tank according to claim 1, characterized in that: The first anti-vortex plate is provided with a first clamping groove, and the first anti-vortex plate has a first clamping portion; The second anti-vortex plate is provided with a second clamping groove, and the second anti-vortex plate has a second clamping portion; The first card slot is connected to the second card portion, and the second card slot is connected to the first card portion.

3. The anti-vortex device for a storage tank as claimed in claim 2, characterized in that: The first clamping groove is opened at a middle position just below the first anti-vortex plate, and the second clamping groove is opened at a middle position just above the second anti-vortex plate.

4. The anti-vortex device for a storage tank as claimed in claim 3, characterized in that: The first vortex prevention plate and the second vortex prevention plate both have a first vortex prevention portion and a second vortex prevention portion; Two second anti-vortex parts are provided, and the two second anti-vortex parts are located on both sides of the first anti-vortex part, and are used to separate the first anti-vortex part from the liquid outlet to ensure that the device has sufficient inlet and outlet flow.

5. The anti-vortex device for a storage tank as claimed in claim 4, characterized in that: The length of the first anti-vortex portion is three times the diameter of the liquid outlet, so that the downward fluid has sufficient resistance and space when flowing in the reverse direction.

6. The anti-vortex device for a storage tank according to any one of claims 1 to 5, characterized in that: The tank body is wrapped with a rock wool insulation layer to reduce energy loss and ensure the normal operating temperature of the tank body.

7. The anti-vortex device for a storage tank according to claim 6, characterized in that: A spray ball is arranged on the top of the tank body, and the spray ball cleans the inner wall of the tank by spraying cleaning liquid to the inner wall of the tank to prevent the growth of microorganisms and pollutants.

8. The anti-vortex device for a storage tank as claimed in claim 7, characterized in that: A bursting disc is installed in the accommodating cavity at the top of the tank body.

9. The anti-vortex device for a storage tank as claimed in claim 8, characterized in that: The tank body is also symmetrically provided with equipment lifting lugs.

10. The anti-vortex device for a storage tank according to claim 9, characterized in that: The tank body is also provided with a sanitary pressure inlet hole.

Citation Information

Patent Citations

  • Water storage tank for biological pharmacy

    CN219545666U