High-voltage terminal column and copper bar rapid positioning floating type riveting device
By designing a fast positioning floating riveting device for high-pressure terminal columns and copper rows, automatic loading, positioning and riveting are achieved by using automated processes, solving the problems of low efficiency, high risk and poor consistency in the existing processes, and achieving an efficient, safe and consistent assembly process.
Patent Information
- Application Number
- CN202422130617.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing high-pressure terminal columns and copper rows have low efficiency, risk of artificial damage, high technical requirements for workers, and inconsistent assembly.
A high-pressure terminal column and copper row fast positioning floating rivet pressing device is designed, and an automated process combining electric turntable, positioning mechanism, cylinder, detection mechanism, feeding mechanism and riveting mechanism is adopted to realize automatic feeding, positioning and riveting.
It realizes automatic operation of high-voltage terminal columns and copper rows, improves operating efficiency, reduces the risk of artificial injury, ensures assembly consistency, and is suitable for riveting conditions of various shapes and specifications.
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Figure CN222966477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crown spring terminal assembly, in particular to a quick positioning floating riveting device for high-voltage terminal posts and copper bars. Background Technique
[0002] The assembly of crown spring terminals usually refers to the process of combining a crown spring (a special spring shaped like a crown) with a terminal. This assembly method is widely used in components such as wiring terminals, connectors, and switches of electronic devices.
[0003] At present, for the riveting of high-voltage terminal posts and copper bars, most adopt manual operation methods: manually place the high-voltage terminal post in the lower die cavity for positioning, then align the copper bar hole with the high-voltage terminal hole column, hold the copper bar by hand and start the press at the same time, and the upper die descends for riveting. This operation method has slow efficiency, a risk of injury, high technical requirements for workers, and no assembly consistency. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a quick positioning floating riveting device for high-voltage terminal posts and copper bars, which solves the problems of slow manual efficiency, risk of injury, high technical requirements for workers, and no assembly consistency at present.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A quick positioning floating riveting device for high-voltage terminal posts and copper bars, including a workbench, an electric turntable is fixedly installed in the middle of the top of the workbench, and positioning mechanisms are symmetrically arranged on the top of the electric turntable. A cylinder is arranged at the top of the workbench and below the electric turntable. Detection mechanisms, a feeding mechanism, and a riveting mechanism are respectively arranged on the top of the workbench, and a force-bearing load-bearing column is arranged in the inner cavity of the riveting mechanism.
[0006] The positioning mechanism includes a sleeve one and a mounting plate. A placing rod is slidably sleeved in the inner cavity of the sleeve one, and a buffer spring three is arranged between the placing rod and the sleeve one. A limiting block and two connecting blocks two are respectively fixedly installed on the top of the mounting plate. A connecting piece one and a connecting piece two are respectively rotatably sleeved between the two connecting blocks two through a pin shaft. The top of the connecting piece one and the connecting piece two is rotatably sleeved with a connecting piece. One end of the connecting piece is fixedly connected with a clamping block. One end of the connecting piece two is rotatably sleeved with a connecting rod one, and one end of the connecting rod one is rotatably sleeved with a connecting rod two. A sleeve three is slidably sleeved on the surface of the connecting rod two, and a buffer spring four is arranged between the sleeve three and the connecting rod two. Four corners at the bottom of the mounting plate are fixedly connected with sliding rods, and a sleeve two is slidably sleeved on the surface of the sliding rods.
[0007] The riveting mechanism includes a top base fixedly connected to the workbench. A servo electric cylinder is arranged on the top of the base, and a connecting column is fixedly connected to the output end of the servo electric cylinder. A first connecting block is fixedly sleeved on the lower surface of the connecting column. First copper row positioning die pressing rods are symmetrically and fixedly sleeved on the top of the first connecting block. The output end of the connecting column is fixedly connected to a riveting upper die core, and a pre-pressing upper die is slidably sleeved on the surface of the riveting upper die core. A first buffer spring is arranged between the pre-pressing upper die and the connecting column. A sleeve plate is fixedly sleeved on the upper surface of the connecting column, and sleeves are symmetrically and fixedly connected to the top of the base. A guide rod is slidably sleeved in the inner cavity of the sleeve. One end of the guide rod penetrates through the top of the base and is fixedly connected to the sleeve plate, and the other end of the guide rod is fixedly connected to a frame.
[0008] Preferably, the detection mechanism includes a mounting column fixedly connected to the top of the workbench. A positioning die Y-axis transfer cylinder is fixedly connected to the surface of the mounting column, and a detection block is fixedly connected to the output end of the positioning die Y-axis transfer cylinder. A first lifting cylinder is fixedly connected to the top of the mounting column, and a limiting rod is fixedly connected to the output end of the first lifting cylinder. A positioning ring is slidably sleeved on the surface of the limiting rod, and a second buffer spring is arranged between the positioning ring and the output end of the first lifting cylinder.
[0009] Preferably, the feeding mechanism includes a column fixedly connected to the top of the workbench, and a slide rail is fixedly connected to the top of the column. A moving cylinder is arranged on the top of the slide rail, and a second lifting cylinder is fixedly connected to one end of the moving cylinder. A manipulator is arranged at the output end of the second lifting cylinder.
[0010] Preferably, a ejector rod is slidably sleeved at the output end of the cylinder through a spring.
[0011] Preferably, the second sleeve is fixedly sleeved on the surface of the electric turntable, the third sleeve is fixedly communicated with the bottom of the electric turntable. The second connecting rod penetrates through the surface of the electric turntable and extends out of the bottom of the third sleeve, and the force-bearing load-bearing column is located in the inner cavity of the workbench, and the force-bearing load-bearing column is aligned with the placing rod.
[0012] Preferably, the ejector rod is aligned with the second connecting rod.
[0013] The utility model provides a high-voltage terminal column and copper row quick positioning floating riveting device. Compared with the prior art, the following beneficial effects are achieved:
[0014] 1. For this high-voltage terminal column and copper row quick positioning floating riveting device, automatic feeding can be realized through the feeding mechanism, and rotation is carried out through the electric turntable, so that the positioning mechanism can carry out connected feeding and positioning detection through the detection mechanism. Finally, automatic riveting connection is realized through the riveting mechanism, thereby realizing automatic operation without manual assistance and solving the risk of injury.
[0015] 2. The high-voltage terminal post and copper bar quick positioning floating riveting device can achieve simultaneous operation of multiple workstations through multiple positioning mechanisms on the electric turntable, improving the efficiency to 6S / PCS, solving the problem of slow manual operation efficiency. In addition, this device uses pure mechanical motion, with high repeat positioning accuracy and high product consistency. Secondly, it has high versatility and is applicable not only to the riveting of high-voltage terminal posts and copper bars, but also to various riveting working conditions with the same shape and specifications. The overall structure is compact and the appearance is small, reducing the occupation of production sites by the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Structural schematic diagram of the present utility model Figure 1 ;
[0017] Figure 2 Structural schematic diagram of the present utility model Figure 2 ;
[0018] Figure 3 Structural schematic diagram of the present utility model Figure 3 ;
[0019] Figure 4 Schematic diagram of the positioning mechanism and cylinder of the structure of the present utility model;
[0020] Figure 5 Schematic diagram of the cylinder of the structure of the present utility model;
[0021] Figure 6 Schematic diagram of the riveting mechanism of the structure of the present utility model;
[0022] Figure 7 Partial schematic diagram of the riveting mechanism of the structure of the present utility model;
[0023] Figure 8 Schematic diagram of the feeding mechanism of the structure of the present utility model;
[0024] Figure 9 Schematic diagram of the detection mechanism of the structure of the present utility model Figure 1 ;
[0025] Figure 10 Schematic diagram of the detection mechanism of the structure of the present utility model Figure 2 ;
[0026] Figure 11 Partial schematic diagram of the detection mechanism of the structure of the present utility model;
[0027] Figure 12 Schematic diagram of the positioning mechanism of the structure of the present utility model.
[0028] In the figure: 1, workbench; 2, electric turntable; 3, riveting mechanism; 31, base; 32, sleeve; 33, guide rod; 34, frame; 35, servo electric cylinder; 36, sleeve plate; 37, connecting block one; 38, connecting column; 39, copper bar positioning die pressing rod; 310, upper riveting die core; 311, pre-pressing upper die; 312, buffer spring one; 4, detection mechanism; 41, mounting column; 42, positioning die Y-axis transfer cylinder; 43, detection block; 44, lifting cylinder one; 45, limiting rod; 46, positioning ring; 47, buffer spring two; 5, feeding mechanism; 51, column; 52, slide rail; 53, moving cylinder; 54, lifting cylinder two; 55, manipulator; 6, positioning mechanism; 61, sleeve one; 62, mounting plate; 63, placing rod; 64, buffer spring three; 65, connecting block two; 66, connecting piece one; 67, connecting piece two; 68, connecting piece; 69, clamping block; 610, limiting block; 611, slide rod; 612, sleeve two; 613, connecting rod one; 614, connecting rod two; 615, sleeve three; 616, buffer spring four; 7, cylinder; 71, ejector rod; 8, stress-bearing column. Detailed implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1-4 , the present invention provides a technical solution: a high-voltage terminal column and copper bar rapid positioning floating riveting device, including a workbench 1, an electric turntable 2 is fixedly installed in the middle of the top of the workbench 1, and a positioning mechanism 6 is symmetrically arranged on the top of the electric turntable 2. A cylinder 7 is arranged below the electric turntable 2 on the top of the workbench 1. A detection mechanism 4, a feeding mechanism 5 and a riveting mechanism 3 are respectively arranged on the top of the workbench 1. A stress-bearing column 8 is arranged in the inner cavity of the riveting mechanism 3, and the stress-bearing column 8 is located in the inner cavity of the workbench 1. The stress-bearing column 8 is aligned with the placing rod 63 for, when the placing rod 63 descends, abutting against the stress-bearing column 8. Among them, two cylinders 7 are provided, which are respectively located at the horizontal position of the feeding mechanism 5 and the position in front of the feeding mechanism 5, as Figure 2 shown.
[0031] Please refer to Figure 5 , the output end of the cylinder 7 is slidably sleeved with an ejector rod 71 through a spring, and the ejector rod 71 is aligned with the connecting rod two 614. Therefore, after the cylinder 7 drives the ejector rod 71 to rise and abut against the connecting rod two 614, it will be buffered by the spring before pushing.
[0032] Please refer to Figure 12 , the positioning mechanism 6 includes a first sleeve 61 and a mounting plate 62. A placing rod 63 is slidably sleeved in the inner cavity of the first sleeve 61, and a third buffer spring 64 is arranged between the placing rod 63 and the first sleeve 61. A limiting block 610 and two second connecting blocks 65 are respectively and fixedly mounted on the top of the mounting plate 62. A first connecting member 66 and a second connecting member 67 are respectively rotatably sleeved between the two second connecting blocks 65 through a pin shaft. The tops of the first connecting member 66 and the second connecting member 67 are rotatably sleeved with a connecting piece 68, and a clamping block 69 is fixedly connected to one end of the connecting piece 68. One end of the second connecting member 67 is rotatably sleeved with a first connecting rod 613, and one end of the first connecting rod 613 is rotatably sleeved with a second connecting rod 614. A third sleeve 615 is slidably sleeved on the surface of the second connecting rod 614, and a fourth buffer spring 616 is arranged between the third sleeve 615 and the second connecting rod 614. Four corners at the bottom of the mounting plate 62 are fixedly connected with sliding rods 611, and a second sleeve 612 is slidably sleeved on the surface of the sliding rods 611. The second sleeve 612 is fixedly sleeved on the surface of the electric turntable 2. The third sleeve 615 is fixedly communicated with the bottom of the electric turntable 2. The second connecting rod 614 penetrates through the surface of the electric turntable 2 and extends out of the bottom of the third sleeve 615. A high-voltage terminal column is placed on the top of the placing rod 63, and a copper bar is placed on the limiting block 610.
[0033] Please refer to Figures 6-7 , the riveting mechanism 3 includes a base 31. The base 31 is fixedly connected to the top of the workbench 1. A servo electric cylinder 35 is arranged on the top of the base 31, and an output end of the servo electric cylinder 35 is fixedly connected with a connecting column 38. A first connecting block 37 is fixedly sleeved on the lower surface of the connecting column 38. Copper bar positioning die pressing rods 39 are symmetrically and fixedly sleeved on the top of the first connecting block 37. An output end of the connecting column 38 is fixedly connected with a riveting upper die core 310. A pre-pressing upper die 311 is slidably sleeved on the surface of the riveting upper die core 310. A first buffer spring 312 is arranged between the pre-pressing upper die 311 and the connecting column 38. A sleeve plate 36 is fixedly sleeved on the upper surface of the connecting column 38. Sleeve barrels 32 are symmetrically and fixedly connected to the top of the base 31. A guide rod 33 is slidably sleeved in the inner cavity of the sleeve barrel 32. One end of the guide rod 33 penetrates through the top of the base 31 and is fixedly connected to the sleeve plate 36. The other end of the guide rod 33 is fixedly connected with a frame 34.
[0034] Please refer to Figures 9-11, the detection mechanism 4 includes a mounting column 41 fixedly connected to the top of the workbench 1. A positioning die Y-axis transfer cylinder 42 is fixedly connected to the surface of the mounting column 41, and a detection block 43 is fixedly connected to the output end of the positioning die Y-axis transfer cylinder 42. A lifting cylinder 44 is fixedly connected to the top of the mounting column 41, and a limiting rod 45 is fixedly connected to the output end of the lifting cylinder 44. A positioning ring 46 is slidably sleeved on the surface of the limiting rod 45, and a buffer spring 47 is arranged between the positioning ring 46 and the output end of the lifting cylinder 44. After the detection block 43 is started, it drives the detection block 43 to expand and contract, so that the detection block 43 is located above the placing rod 63 and is aligned with each other.
[0035] Please refer to Figure 8 , the feeding mechanism 5 includes a column 51 fixedly connected to the top of the workbench 1. A slide rail 52 is fixedly connected to the top of the column 51. A moving cylinder 53 is arranged on the top of the slide rail 52, and a lifting cylinder 54 is fixedly connected to one end of the moving cylinder 53. A manipulator 55 is arranged at the output end of the lifting cylinder 54.
[0036] During use, first, a conveying tray is arranged on the surface of the workbench 1 to convey high-voltage terminal posts and copper bars respectively. Then, the cylinder 7 is started, and the cylinder 7 drives the ejector rod 71 to move upward through the spring buffer and abut against the connecting rod 614 in the first positioning mechanism 6, so that the connecting rod 614 drives the connecting piece 66 and the connecting piece 67 to rotate upward on the connecting block 65 through the connecting rod 613. At this time, the sliding rod 611 will also slide along with it in the sleeve 612. However, a stop block is arranged at the bottom of the sliding rod 611. Therefore, after rising to a certain height, the sliding rod 611 will abut against the sleeve 612 through the stop block, so that the mounting plate 62 will not rise any more, while the connecting rod 614 continues to rise, and thus drives the clamping block 69 to rotate through the connecting piece 68. At the same time, the buffer spring 616 will be pulled, so that the clamping block 69 leaves the limiting block 610. Then, the moving cylinder 53 at the top of the column 51 is started, and the moving cylinder 53 drives the lifting cylinder 54 to move. After determining the position, the lifting cylinder 54 is started, so that the lifting cylinder 54 drives the manipulator 55 to descend. At the same time, the manipulator 55 opens, clamps the high-voltage terminal post, and through the movement of the lifting cylinder 54 and the moving cylinder 53, the high-voltage terminal post is first placed on the placing rod 63, and then the copper bar is clamped according to the above steps and the copper bar is placed on the limiting block 610 as Figure 12 shown. Then, the cylinder 7 drives the ejector rod 71 to reset, and drives the clamping block 69 to reset under the elastic force of the buffer spring 616 and clamps the copper bar. Then, the electric turntable 2 rotates counterclockwise by 60 degrees. At this time, the positioning mechanism 6 driving the copper bar and the high-voltage terminal post is located below the detection mechanism 4;
[0037] Start the positioning die Y-axis transfer cylinder 42 on the installation column 41, so that the output end of the positioning die Y-axis transfer cylinder 42 drives the detection block 43 to extend, making the detection block 43 located between the copper row and the high-voltage terminal column and aligned with each other. Then start the first lifting cylinder 44, so that the first lifting cylinder 44 drives the limit rod 45 to descend. First, make the positioning ring 46 abut against the copper row, drive the positioning ring 46 to retract on the limit rod 45 through the second buffer spring 47, then make the limit rod 45 pass through the hole in the copper row, then pass through the detection block 43, and insert it into the high-voltage terminal column to detect whether the high-voltage terminal column and the copper row are aligned. After detecting alignment, drive the limit rod 45 to reset through the first lifting cylinder 44, and at the same time drive the positioning ring 46 to reset under the elasticity of the second buffer spring 47. At this time, the elastic force of the second buffer spring 47 is also less than that of the fourth buffer spring 616. Therefore, the positioning ring 46 abuts against the copper row and will not drive the positioning mechanism 6 to descend;
[0038] Then rotate the electric turntable 2, and then start the servo electric cylinder 35. The servo electric cylinder 35 drives the connecting column 38 to descend. At the same time, the guide rod 33 on the sleeve plate 36 will follow up and down in the sleeve 32 for limiting. First, make the pre-pressing upper die 311 provided on the surface of the riveting upper die core 310 first abut against the copper row. Since the elastic force of the first buffer spring 312 is less than that of the fourth buffer spring 616, the pre-pressing upper die 311 will slide on the surface of the riveting upper die core 310 through the first buffer spring 312. Then, in the process of continuing to descend, the copper row positioning die pressing rod 39 on the surface of the first connecting block 37 will abut against the mounting plate 62, making the mounting plate 62 descend in the second sleeve 612 through the sliding rod 611, so that the copper row will abut against the high-voltage terminal column and drive the placing rod 63 to squeeze the third buffer spring 64 to descend in the first sleeve 61, so that the bottom of the placing rod 63 abuts against the force-bearing column 8 for fixation. Then the limit rod 45 will squeeze the copper row and the high-voltage terminal column, so that the copper row and the high-voltage terminal column are squeezed and connected to each other.
[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-voltage terminal column and copper bar rapid positioning floating riveting device, comprising a workbench (1), characterized in that: An electric turntable (2) is fixedly installed in the middle of the top of the workbench (1), and a positioning mechanism (6) is symmetrically arranged on the top of the electric turntable (2). A cylinder (7) is arranged on the top of the workbench (1) and below the electric turntable (2). A detection mechanism (4), a feeding mechanism (5) and a riveting mechanism (3) are respectively arranged on the top of the workbench (1), and a load-bearing column (8) is arranged in the inner cavity of the riveting mechanism (3); The positioning mechanism (6) comprises a sleeve (61) and a mounting plate (62), and the inner cavity of the sleeve (61) is slidably sleeved with a placement rod (63), and a buffer spring (64) is provided between the placement rod (63) and the sleeve (61). A limit block (610) and two connecting blocks (65) are fixedly installed on the top of the mounting plate (62), and a connecting piece (66) and a connecting piece (67) are rotatably sleeved between the two connecting blocks (65) through a pin shaft, and a connecting piece (68) is rotatably sleeved on the top of the connecting piece (66) and the connecting piece (67). , and one end of the connecting piece (68) is fixedly connected to a clamping block (69), one end of the connecting piece (67) is rotatably sleeved with a connecting rod (613), and one end of the connecting rod (613) is rotatably sleeved with a connecting rod (614), the surface of the connecting rod (614) is slidably sleeved with a sleeve (615), and a buffer spring (616) is provided between the sleeve (615) and the connecting rod (614), and the four corners of the bottom of the mounting plate (62) are fixedly connected with sliding rods (611), and the surface of the sliding rod (611) is slidably sleeved with a sleeve (612); The riveting mechanism (3) comprises a top base (31) fixedly connected to the workbench (1); a servo electric cylinder (35) is arranged on the top of the base (31); and a connecting column (38) is fixedly connected to the output end of the servo electric cylinder (35); a connecting block (37) is fixedly sleeved on the lower surface of the connecting column (38); a copper bar positioning mold pressure rod (39) is symmetrically fixedly sleeved on the top of the connecting block (37); and a riveting upper mold core (310) is fixedly connected to the output end of the connecting column (38); and the surface of the riveting upper mold core (310) is fixedly sleeved on the upper surface of the connecting column (38). A pre-stressing upper mold (311) is slidably sleeved on the surface, a buffer spring (312) is arranged between the pre-stressing upper mold (311) and the connecting column (38), a sleeve plate (36) is fixedly sleeved on the upper surface of the connecting column (38), and a sleeve (32) is symmetrically fixedly connected to the top of the base (31), the inner cavity of the sleeve (32) is slidably sleeved with a guide rod (33), one end of the guide rod (33) passes through the top of the base (31) and is fixedly connected to the sleeve plate (36), and the other end of the guide rod (33) is fixedly connected to the frame (34).
2. A high-voltage terminal column and copper bar rapid positioning floating riveting device according to claim 1, characterized in that: The detection mechanism (4) comprises a mounting column (41) fixedly connected to the top of the workbench (1); a positioning mold Y-axis transfer cylinder (42) is fixedly connected to the surface of the mounting column (41); and a detection block (43) is fixedly connected to the output end of the positioning mold Y-axis transfer cylinder (42); a lifting cylinder (44) is fixedly connected to the top of the mounting column (41); and the output end of the lifting cylinder (44) is fixedly connected to a limiting rod (45); a positioning ring (46) is slidably sleeved on the surface of the limiting rod (45); and a buffer spring (47) is provided between the positioning ring (46) and the output end of the lifting cylinder (44).
3. The high-voltage terminal column and copper bar rapid positioning floating riveting device according to claim 1 is characterized in that: The loading mechanism (5) comprises a column (51) fixedly connected to the top of the workbench (1), and a slide rail (52) is fixedly connected to the top of the column (51), a moving cylinder (53) is arranged on the top of the slide rail (52), and one end of the moving cylinder (53) is fixedly connected to a lifting cylinder 2 (54), and a manipulator (55) is arranged at the output end of the lifting cylinder 2 (54).
4. A high-voltage terminal column and copper bar rapid positioning floating riveting device according to claim 1, characterized in that: The output end of the cylinder (7) is slidably sleeved with a push rod (71) via a spring.
5. The high-voltage terminal column and copper bar rapid positioning floating riveting device according to claim 1, characterized in that: The second sleeve (612) is fixedly sleeved on the surface of the electric turntable (2), the third sleeve (615) is fixedly connected to the bottom of the electric turntable (2), the second connecting rod (614) passes through the surface of the electric turntable (2) and extends out of the bottom of the third sleeve (615), and the load-bearing column (8) is located in the inner cavity of the workbench (1), and the load-bearing column (8) is aligned with the placement rod (63).
6. A high-voltage terminal column and copper bar rapid positioning floating riveting device according to claim 4, characterized in that: The top rod (71) and the second connecting rod (614) are aligned with each other.