Pipe chain type discharging device

By using rubber plates instead of springs in the pipe chain conveyor and designing a structure for sealed installation cylinders, the problems of material leakage and contamination in traditional unloading methods are solved, and more efficient material unloading and equipment maintenance are achieved.

CN222974161UActive Publication Date: 2025-06-13江苏汉铭智能科技有限公司
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Patent Information

Application Number
CN202422364923.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-13
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The traditional pipe chain conveyor unloading method has problems such as incomplete unloading of materials, easy blockage and material adhesion, and the vibration motor and spring solutions cannot be completely sealed, resulting in material leakage and contamination.

Method used

A pipe chain-type unloading device is designed, using a rubber plate instead of a spring. The vibration plate is connected to the vibrator through the connecting plate, and a rubber plate with a sealed mounting cylinder is installed between the connecting plate and the vibrator to ensure complete sealing and avoid material leakage.

Benefits of technology

Complete sealing of materials is achieved, avoiding material leakage and contamination, reducing part count, simplifying installation and maintenance processes, and implementing discharge control of specific hoppers through flip valve components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe chain type discharging device which comprises a pipe chain type conveyor and a plurality of hoppers arranged in the length direction of a conveying pipe in the pipe chain type conveyor, and is characterized in that a vibrating type discharging assembly is arranged between the hoppers and the conveying pipe; the vibration type discharging assembly comprises a mounting cylinder fixed to the conveying pipe and located above the hopper, a rubber plate fixed to the top of the mounting cylinder, vibrators fixed to the outer side and the inner side of the rubber plate respectively, and a vibration plate for vibrating a material disc in the conveying pipe. The vibrating type discharging assembly has the advantages that an original spring is replaced by an existing rubber plate, so that the vibrating plate is completely isolated from the outside of the conveying pipe, and materials are prevented from being discharged through the vibrating type discharging assembly; and 2, one or more specific hoppers can be unloaded by controlling the turnover valves on the hoppers.
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Description

Technical Field

[0001] The utility model belongs to the technical field of batching equipment, and particularly relates to a tube chain type discharging device. Background Art

[0002] Feeding of multiple hoppers can be achieved through a tube chain conveyor and multiple hoppers. A closed space is formed during the material conveying process, which can prevent the conveyed material from flying in the working environment. There is no need for dust removal equipment on site, reducing equipment investment.

[0003] Traditional discharging methods of tube chain conveyors have problems such as incomplete discharging, easy blockage, and material sticking to the tray, and poor adaptability to materials. Therefore, a discharging component is provided on the conveying pipe to avoid material sticking to the tray and the chain to achieve full discharging. For example, CN 221274232 U discloses related technical solutions.

[0004] There are at least the following technical problems in the prior art: The scheme of using a vibration motor and a spring to realize the vibration of the vibrating plate on the tray in the cylinder cannot prevent the material from diffusing out from the installation position of the vibration motor in the cylinder, resulting in pollution. At the same time, this scheme also has the disadvantages of many parts, many installation steps, and high cost. Summary of the Invention

[0005] The technical problem to be solved by the utility model is to provide a tube chain type discharging device. The vibrating plate is connected to the vibrator through a connecting plate, and a rubber plate for sealing the installation cylinder is arranged between the connecting plate and the vibrator. The rubber plate replaces the original spring and can completely seal the installation cylinder to ensure that the material will not leak.

[0006] To solve the above technical problems, the technical solution adopted by the present invention is: A tube chain type discharging device, including a tube chain conveyor and a plurality of hoppers arranged along the length direction of the conveying pipe in the tube chain conveyor. The key lies in that: A vibration type discharging component is arranged between the hopper and the conveying pipe. The vibration type discharging component includes an installation cylinder fixed on the conveying pipe and located above the hopper, a rubber plate fixed on the top of the installation cylinder, a vibrator fixed on the outer side and the inner side of the rubber plate respectively, and a vibrating plate for vibrating the tray in the conveying pipe.

[0007] Further, a pressing plate and a matching fixing bolt for fixing the rubber plate on the installation cylinder are arranged on the top of the installation cylinder.

[0008] Further, a T-shaped connecting plate is fixed on the vibrating plate, and the vibrating plate is connected to the vibrator through a connecting bolt passing through the connecting end of the connecting plate and the rubber plate.

[0009] Further, a flap valve assembly for closing the material falling opening in the material conveying pipe is provided on the hopper. The flap valve assembly includes an arc-shaped valve plate located inside the hopper, a connecting shaft rotatably limited on the hopper with both ends respectively located on the inner and outer sides of the hopper, a rotating arm connecting the arc-shaped valve plate and the connecting shaft, and a driving assembly located outside the hopper and driving the connecting shaft to rotate.

[0010] Further, the driving assembly includes a driving arm located outside the hopper and connected to the connecting shaft, and a driving cylinder with both ends respectively hinged to the driving arm and the hopper.

[0011] Further, the arc-shaped valve plate is hinged to the rotating arm, and limiting bosses for defining the rotation angle of the arc-shaped valve plate are respectively provided on both sides of the rotating arm at the hinge position.

[0012] Further, the material of the rubber plate is wire-inserted nitrile rubber.

[0013] Further, the tube chain conveyor includes a head box, a tail box, a conveying pipe, a driving sprocket located inside the head box and a supporting driving motor, a driven sprocket located inside the tail box, a chain located between the driving sprocket and the driven sprocket, and a material tray arranged on the chain. An inlet box is provided on the conveying pipe on one side of the tail box.

[0014] Further, the conveying pipe includes a return pipe and a material conveying pipe located below the return pipe, and a connecting bracket is provided between the return pipe and the material conveying pipe.

[0015] Further, a support frame is provided between the connecting bracket and the ground.

[0016] The beneficial effects of the present utility model are as follows: 1. The original spring is replaced with the existing rubber plate, so that the vibrating plate is completely isolated from the outside of the conveying pipe, avoiding the discharge of materials through the vibrating discharging assembly, reducing the number of used parts and being convenient for installation and maintenance; 2. By controlling the flap valve on the hopper, discharging of one or more specific hoppers can be realized.

[0017] The present utility model will be described in detail below with reference to the accompanying drawings. Description of the Drawings

[0018] Figure 1 is a schematic structural view of the tube chain discharging device of the present utility model;

[0019] Figure 2 is a schematic connection view of the hopper and the vibrating discharging assembly and the conveying pipe in the tube chain discharging device of the present utility model;

[0020] Figure 3 is Figure 2 a side view of

[0021] Figure 4 Yes Figure 2 It is a sectional view taken along the A-A direction in the figure.

[0022] In the attached drawings, 1 is a conveying pipe, 1-1 is a feeding pipe, 1-2 is a return pipe, 2 is a hopper, 3 is an installation cylinder, 4 is a rubber plate, 5 is a vibrator, 6 is a tray, 7 is a vibrating plate, 8 is a connecting plate, 9 is a connecting bolt, 10 is a pressing plate, 11 is an arc-shaped valve plate, 12 is a connecting shaft, 13 is a swing arm, 14 is a limiting boss, 15 is a driving arm, 16 is a driving cylinder, 17 is a head box, 18 is a tail box, 19 is a driving motor, 20 is a connecting bracket, 21 is a supporting frame, and 22 is a feeding box. Specific embodiments

[0023] Refer to the attached Figures 1-4 In the present invention, a pipe chain type discharging device is provided, which includes a pipe chain type conveyor and a plurality of hoppers 2 arranged along the length direction of the conveying pipe 1 in the pipe chain type conveyor. The key lies in that: a vibrating discharging assembly is provided between the hopper 2 and the conveying pipe 1. The vibrating discharging assembly includes an installation cylinder 3 fixed on the feeding pipe 1-1 and located above the hopper 2, a rubber plate 4 fixed on the top of the installation cylinder 3, a vibrator 5 fixed on the outer side and the inner side of the rubber plate 4 respectively, and a vibrating plate 7 for vibrating the tray 6 in the feeding pipe 1-1. The vibration force generated by the vibrator 5 is transmitted to the vibrating plate 7 to vibrate the tray 6, thereby improving the discharging effect. The rubber plate 4 plays a role in providing the amplitude of the vibrating plate 7 and sealing, and parts such as springs can be no longer used. In this embodiment, the material of the rubber plate 4 is wire-inserted nitrile rubber.

[0024] Refer to the attached Figures 2-4 On the top of the installation cylinder 3, there is a pressing plate 10 and a supporting fixing bolt for fixing the rubber plate 4 on the installation cylinder 3. The vibrator 5 is arranged at the central position of the rubber plate 4 so that the vibrator 5 has the best vibration effect.

[0025] A T-shaped connecting plate 8 is fixed on the vibrating plate 7. The vibrating plate 7 is connected to the vibrator 5 by a connecting bolt 9 passing through the connecting end of the connecting plate 8 and the rubber plate 4. A sealing ring can also be provided between the connecting bolt 9 and the rubber plate 4 and between the rubber plate 4 and the vibrator 5 to ensure the sealing effect.

[0026] Both ends of the vibrating plate 7 are tilted upward to facilitate the movement of the tray 6.

[0027] A tipping valve assembly for closing the blanking opening in the closed conveying pipe 1-1 is provided on the hopper 2 to achieve the unloading control of the hopper 2. The tipping valve assembly includes an arc-shaped valve plate 11 located inside the hopper 2, a connecting shaft 12 rotatably limited on the hopper 2 with both ends located on the inner and outer sides of the hopper 2 respectively, a rotating arm 13 connecting the arc-shaped valve plate 11 and the connecting shaft 12, and a driving assembly located outside the hopper 2 and driving the connecting shaft 12 to rotate. The driving assembly includes a driving arm 15 located outside the hopper 2 and connected to the connecting shaft 12, and a driving cylinder 16 with both ends hinged to the driving arm 15 and the hopper 2 respectively.

[0028] The arc-shaped valve plate 11 is hinged on the rotating arm 13. Limiting bosses 14 for limiting the rotation angle of the arc-shaped valve plate 11 are respectively provided on both sides of the rotating arm 13 at the hinge position to prevent the freedom of the arc-shaped valve plate 11 from being too large to close the blanking opening on the conveying pipe 1.

[0029] See attached Figure 1 As shown, the tube chain conveyor includes a head box 17, a tail box 18, a conveying pipe 1, a driving sprocket located inside the head box 17 and a supporting driving motor 19, a driven sprocket located inside the tail box 18, a chain located between the driving sprocket and the driven sprocket, and a tray 6 arranged on the chain. A feeding box 22 is provided on the conveying pipe 1 on one side of the tail box 18.

[0030] The conveying pipe 1 includes a return pipe 1-2 and a feeding pipe 1-1 located below the return pipe 1-2. A connecting bracket 20 is provided between the return pipe 1-2 and the feeding pipe 1-1, and a supporting bracket 21 is provided between the connecting bracket 20 and the ground to ensure the stable connection of the conveying pipe 1.

[0031] The working process of the device of the present utility model is as follows: 1. The driving motor 19 is started, and the chain and the tray 6 on the chain are driven to make a rotary motion through the gear. 2. When it is necessary to unload to a certain hopper 2, the arc-shaped valve plate 11 is driven to act by the driving cylinder 16 to open the unloading opening on the conveying pipe 1, and the vibrator 5 is started while opening the valve plate. 3. Materials are added into the feeding box 22, and the materials fall into the hopper 2 when passing through the unloading opening driven by the tray. The vibrator 5 transmits the vibration to the chain and the tray 6 inside the pipeline through the connecting plate 8, so that the chain and the tray 6 generate vibrations with a certain frequency and amplitude during unloading, prompting the materials to fall off from the chain and the tray 6 and quickly discharging them into the hopper 2 through the unloading opening.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements for some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A pipe chain unloading device, comprising a pipe chain conveyor and a plurality of hoppers (2) arranged along the length direction of a conveying pipe (1) in the pipe chain conveyor, characterized in that: A vibrating unloading assembly is provided between the hopper (2) and the conveying pipe (1), the vibrating unloading assembly comprising a mounting cylinder (3) fixed on the conveying pipe (1-1) in the conveying pipe (1) and located above the hopper (2), a rubber plate (4) fixed on the top of the mounting cylinder (3), a vibrator (5) respectively fixed on the outside and inside of the rubber plate (4), and a vibration plate (7) for vibrating a material tray (6) in the conveying pipe (1-1).

2. The pipe chain unloading device according to claim 1 is characterized in that: A pressing plate (10) and matching fixing bolts for fixing the rubber plate (4) on the mounting tube (3) are provided on the top of the mounting tube (3).

3. The pipe chain unloading device according to claim 1 is characterized in that: A T-shaped connecting plate (8) is fixed on the vibration plate (7), and the vibration plate (7) is connected to the vibrator (5) by means of connecting bolts (9) passing through the connecting ends of the connecting plate (8) and the rubber plate (4).

4. The pipe chain unloading device according to claim 1 is characterized in that: The hopper (2) is provided with a turnover valve assembly for closing a material drop opening in the material delivery pipe (1-1), the turnover valve assembly comprising an arc-shaped valve plate (11) located in the hopper (2), a connecting shaft (12) which is rotationally limited on the hopper (2) and whose two ends are respectively located on the inner and outer sides of the hopper (2), a rotating arm (13) connecting the arc-shaped valve plate (11) and the connecting shaft (12), and a driving assembly located outside the hopper (2) and driving the connecting shaft (12) to rotate.

5. The pipe chain unloading device according to claim 4 is characterized in that: The driving assembly comprises a driving arm (15) located outside the hopper (2) and connected to the connecting shaft (12), and a driving cylinder (16) having two ends respectively hinged to the driving arm (15) and the hopper (2).

6. The pipe chain unloading device according to claim 4 is characterized in that: The arc-shaped valve plate (11) is hinged on the rotating arm (13), and limiting bosses (14) for limiting the rotation angle of the arc-shaped valve plate (11) are respectively provided on the rotating arm (13) and located on both sides of the hinge.

7. The pipe chain unloading device according to claim 1, characterized in that: The material of the rubber plate (4) is wire-reinforced nitrile rubber.

8. The pipe chain unloading device according to any one of claims 1 to 7, characterized in that: The tube chain conveyor comprises a head box (17), a tail box (18), a conveying pipe (1), a driving sprocket and a matching driving motor (19) located in the head box (17), a driven sprocket located in the tail box (18), a chain between the driving sprocket and the driven sprocket, and a material tray (6) arranged on the chain, and a feed box (22) is provided on the conveying pipe (1) on one side of the tail box (18).

9. The pipe chain unloading device according to claim 8, characterized in that: The conveying pipe (1) comprises a return pipe (1-2) and a material conveying pipe (1-1) located below the return pipe (1-2), and a connecting bracket (20) is provided between the return pipe (1-2) and the material conveying pipe (1-1).

10. The pipe chain unloading device according to claim 9, characterized in that: A support frame (21) is provided between the connecting frame (20) and the ground.

Citation Information

Patent Citations

  • Batching device

    CN221274232U