Automatic system for graphitized crucible to enter and exit from field
By designing a graphitized crucible entry and exit automation system, the problems of low manual operation efficiency and high cost in the existing graphitization process are solved, and automated operations are realized, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202422147160.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the existing graphitization process operations, there are problems of low manual operation efficiency and high cost, and it is necessary to improve production efficiency and reduce production costs.
A graphitized crucible entry and exit automation system is designed, including crucible, functional area, furnace loading area and conveying track. Through automated cleaning, charging, furnace loading, furnace loading and material suction, the automatic entry and exit operation of crucibles is realized.
Through automated systems, the production efficiency of graphitization processes is improved, production costs are reduced, and risk exposure to operators is reduced.
Smart Images

Figure CN222978591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of graphitization process, and particularly relates to an automatic system for the entry and exit of graphitization crucibles. Background Art
[0002] In the production process of artificial graphite anode materials, the graphitization process is a crucial heat treatment step. Graphitization is to place carbon-rich raw materials (such as petroleum coke, etc.) in a high-temperature environment for delicate heat treatment, promoting the change of the internal structure of the material and forming a layered structure similar to natural graphite. This transformation significantly improves the electrical conductivity and chemical stability of the material, making it an ideal anode material for batteries.
[0003] In the current graphitization process operation, it is usually necessary for operators to closely cooperate with mechanical equipment to perform a series of processes such as loading, sucking, cleaning the crucible, charging the furnace, and discharging the furnace. There are problems of relatively low production efficiency and high production cost in manual operation. Summary of the Utility Model
[0004] The main purpose of the utility model is to propose an automatic system for the entry and exit of graphitization crucibles, aiming to improve the production efficiency of the graphitization process and reduce the production cost.
[0005] To achieve the above purpose, the automatic system for the entry and exit of graphitization crucibles proposed by the utility model includes a crucible, a first functional area, a second functional area, a charging area, and a conveying track. The first functional area is used to clean and load the crucible when it enters the field, the second functional area is used to suck and clean the crucible when it exits the field, the charging area is provided with a graphitization furnace and a lifting device, the conveying track is provided with parking positions for parking the crucibles, the conveying track sequentially passes through the first functional area, the charging area, and the second functional area, and the lifting device is used to move the crucible between the graphitization furnace and the parking position.
[0006] In one embodiment, the crucible includes an upper cover and a crucible body. The outer bottom wall of the crucible body is formed with a protrusion and a ring groove, and the upper cover is provided with a groove that is snap-fitted with the protrusion for stacking the crucibles.
[0007] In one embodiment, the lifting device includes a lifting equipment, a first lifting rail, and a second lifting rail. The first lifting rail is arranged along the length direction of the graphitization furnace, the second lifting rail is arranged along the width direction of the graphitization furnace, and the first lifting rail is connected to the second lifting rail;
[0008] The lifting equipment includes a sliding seat, a lifting connecting rod, and a bracket. The sliding seat is slidably arranged on the first lifting rail, the lifting connecting rod is arranged along the height direction of the graphitization furnace, one end of the lifting connecting rod close to the sliding seat is connected to the sliding seat, the other end of the lifting connecting rod away from the sliding seat is rotatably connected to the bracket, and the bracket abuts against the bottom wall of the ring groove.
[0009] In one embodiment, the first functional area includes a first opening area, a first cleaning area, a loading area, a first capping area, and a second cleaning area. The loading area is connected to a raw material storage tank;
[0010] The conveying track sequentially passes through the first opening area, the first cleaning area, the loading area, the first capping area, the second cleaning area, and the furnace loading area;
[0011] The first cleaning area is used to clean the inner wall of the crucible, and the second cleaning area is used to clean the outer wall of the crucible.
[0012] In one embodiment, the second functional area includes a third cleaning area, a second opening area, a material suction area, a fourth cleaning area, and a second capping area. The material suction area is connected to a product storage tank;
[0013] The conveying track sequentially passes through the furnace loading area, the third cleaning area, the second opening area, the material suction area, the fourth cleaning area, and the second capping area;
[0014] The third cleaning area is used to clean the outer wall of the crucible, and the fourth cleaning area is used to clean the inner wall of the crucible.
[0015] In one embodiment, the automatic graphite crucible in-and-out system further includes a first cleaning device, which is provided in the first functional area and the second functional area;
[0016] The first cleaning device includes a first lifting bracket, a first driving device, and an inner wall cleaning device. The inner wall cleaning device includes a roller and a first brush body, and the first brush body is provided on the outer wall of the roller;
[0017] The first driving device is provided on the first lifting bracket. The first driving device is connected to the roller. The first lifting bracket drives the roller to extend into the crucible body, and the first driving device drives the roller to rotate to clean the inner wall of the crucible.
[0018] In one embodiment, the roller is provided with air outlet holes for ejecting air flow to blow out the dust in the crucible.
[0019] In one embodiment, the first cleaning device further includes a first sealing cylinder and a first dust suction pipeline. The first sealing cylinder is formed with a first opening. The first sealing cylinder is installed on the first lifting bracket. The first driving device is installed in the first sealing cylinder, and the roller is arranged in the first opening;
[0020] The first lifting bracket drives the inner wall of the first opening to be sleeved outside the crucible, and drives the periphery of the first opening to abut against the top wall of the parking position to form a sealed space;
[0021] The automatic graphite crucible in-and-out system further includes a first dust collector and a first dust storage tank, and the first dust suction pipeline, the first dust collector, and the first dust storage tank are sequentially communicated.
[0022] In one embodiment, the graphitization crucible in-out automation system further includes a second cleaning device, which is disposed in the first functional area and the second functional area;
[0023] The second cleaning device includes a second lifting bracket, a second driving device, and an outer wall cleaning device. The outer wall cleaning device includes a sleeve and a second brush body, and the second brush body is disposed on the inner wall of the sleeve;
[0024] The second driving device is disposed on the second lifting bracket. The second driving device is connected to the sleeve. The second lifting bracket drives the sleeve to be sleeved outside the crucible, and the second driving device drives the sleeve to rotate to clean the outer wall of the crucible.
[0025] In one embodiment, the second cleaning device further includes a second sealing cylinder and a second dust suction pipeline. The second sealing cylinder is formed with a second opening. The second sealing cylinder is installed on the second lifting bracket, the second driving device is installed in the second sealing cylinder, and the sleeve is disposed in the second opening;
[0026] The second lifting bracket drives the inner wall of the second opening to be sleeved outside the crucible, and drives the periphery of the second opening to abut against the top wall of the parking position;
[0027] The graphitization crucible in-out automation system further includes a second dust collector and a second dust storage tank, and the second dust suction pipeline, the second dust collector, and the second dust storage tank are connected in sequence.
[0028] The graphitization crucible in-out automation system proposed by the present utility model includes a crucible, a first functional area, a second functional area, a charging area, and a conveying track. The crucible includes an upper cover and a crucible body. The first functional area is used to realize the cleaning and charging of the crucible when it enters the field. The second functional area is used to realize the material suction and cleaning of the crucible when it exits the field. The charging area is provided with a graphitization furnace and a lifting device. The conveying track is provided with a parking position for parking the crucible. The conveying track sequentially passes through the first functional area, the charging area, and the second functional area. The lifting device is used to realize the movement of the crucible between the graphitization furnace and the parking position. By arranging the conveying track to sequentially connect the first functional area, the charging area, and the second functional area, and the crucible moves along with the conveying track, automatic cleaning, charging, furnace charging, furnace discharging, material suction, and re-cleaning are realized. In this way, the production efficiency of the graphitization process is improved, and the production cost is reduced. Description of the Drawings
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative efforts.
[0030] Figure 1Schematic diagram of a structural embodiment of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0031] Figure 2 Schematic diagram of a structural embodiment of the first functional area of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0032] Figure 3 Schematic diagram of a structural embodiment of the second functional area of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0033] Figure 4 Schematic diagram of a structural embodiment of the crucible of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0034] Figure 5 Schematic diagram of a structural embodiment of another crucible of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0035] Figure 6 Schematic diagram of a structural embodiment of the first cleaning device of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0036] Figure 7 Schematic diagram of a structural embodiment of the second cleaning device of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0037] Figure 8 Schematic diagram of a structural embodiment of the lifting device of the automated system for the entry and exit of graphitized crucibles provided by the present utility model;
[0038] Figure 9 Schematic diagram of a structural embodiment of the lifting apparatus of the automated system for the entry and exit of graphitized crucibles provided by the present utility model.
[0039] Explanation of the reference numerals in the drawings:
[0040] 1. Crucible; 11. Upper cover; 11a. Groove; 12. Crucible body; 121. Protrusion; 12a. Ring groove; 2. First functional area; 21. First opening area; 22. First cleaning area; 23. Loading area; 24. First capping area; 25. Second cleaning area; 26. Raw material storage tank; 3. Second functional area; 31. Third cleaning area; 32. Second opening area; 33. Suction area; 34. Fourth cleaning area; 35. Second capping area; 36. Product storage tank; 4. Furnace loading area; 41. Graphitization furnace; 42. Lifting device; 421. Lifting equipment; 4211. Slide; 4212. Lifting connecting rod; 4213. Bracket; 422. First lifting rail; 423. Second lifting rail; 5. Conveyor track; 51. Parking position; 6. First cleaning equipment; 61. First lifting bracket; 62. First driving device; 63. Inner wall cleaning device; 631. Drum; 631a. Air outlet; 632. First brush body; 64. First sealing cylinder; 64a. First opening; 65. First dust suction pipe; 66. First dust collector; 67. First dust storage tank; 7. Second cleaning equipment; 71. Second lifting bracket; 72. Second driving device; 73. Outer wall cleaning device; 731. Sleeve; 732. Second brush body; 74. Second sealing cylinder; 74a. Second opening; 75. Second dust suction pipe; 76. Second dust collector; 77. Second dust storage tank.
[0041] The realization, functional features and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0043] It should be noted that if there are directional indications (such as up, down, left, right, front, back,...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0044] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or is unable to be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0045] The present utility model provides an automated system for the incoming and outgoing of graphitized crucibles.
[0046] Please refer to Figure 1 , in an embodiment of the present utility model, the automated system for the incoming and outgoing of the graphitized crucible 1 includes a crucible 1, a first functional area 2, a second functional area 3, a charging area 4, and a conveying track 5. The first functional area 2 is used to clean and load the crucible 1 when it enters the site. The second functional area 3 is used to suck and clean the crucible 1 when it exits the site. The charging area 4 is provided with a graphitization furnace 41 and a lifting device 42. The conveying track 5 is provided with a parking position 51 for parking the crucible 1. The conveying track 5 sequentially passes through the first functional area 2, the charging area 4, and the second functional area 3. The lifting device 42 is used to move the crucible 1 between the graphitization furnace 41 and the parking position 51.
[0047] In this embodiment, the first functional area 2 is provided with a loading device and a plurality of cleaning devices. When the crucible 1 enters the site, the crucible 1 is fixed at the parking position 51 on the conveying track 5 and passes through a plurality of cleaning devices and the loading device along with the transportation track. The cleaning device has a high-pressure air nozzle or a mechanical brush, etc., and is used to thoroughly clean the inner and outer surfaces of the crucible 1 to ensure no impurities. The loading device automatically fills the carbon material into the crucible 1 precisely according to a preset program to complete the loading process. After the crucible 1 passes through the first functional area 2, the crucible 1 that has been cleaned and loaded continues to reach the charging area 4 along with the conveying track 5. The graphitization furnace 41 in the charging area 4 is used to place and heat the loaded crucible 1. It is an important place for the graphitization reaction and also the place with the highest temperature. The charging area 4 is also provided with a lifting device 42. The lifting device 42 can take out the crucible 1 from the parking position 51 and put it into the graphitization furnace 41, or take out the crucible 1 from the graphitization furnace 41 and place it on the parking position 51 according to a preset program or remote control.
[0048] After the production is completed and the resistance material and heat-insulating material in the graphitization furnace 41 are discharged, the lifting device 421 transports the crucible 1 in the graphitization furnace 41 to the parking position 51 on the crucible 1 conveying track 5. The crucible 1 enters the second functional area 3 along with the conveying track 5. The second functional area 3 is provided with a material suction device and a plurality of cleaning devices. When the crucible 1 exits the field, the cleaning device cleans the residual resistance material and heat-insulating material on the outer wall of the crucible 1, and then starts the material suction device to efficiently suck out the graphitized finished product in the crucible 1 and convey it to the next process or storage container through a closed pipeline. Subsequently, the cleaning device cleans the inner wall of the crucible 1 again to prepare for the next use. During this process, the operator only needs to monitor the operating status of the equipment and does not need to approach the crucible 1 with residual high temperature.
[0049] In this embodiment, by arranging the conveying track 5 to sequentially connect the first functional area 2, the charging area 4, and the second functional area 3, and the crucible 1 moves along with the conveying track 5, automatic cleaning, loading, furnace charging, discharging, material suction, and re-cleaning are realized. In this way, the production efficiency of the graphitization process is improved.
[0050] Specifically, please refer to Figures 4 to 5 , in an embodiment of the present utility model, the crucible 1 includes an upper cover 11 and a crucible body 12. A protrusion 121 and an annular groove 12a are formed on the outer bottom wall of the crucible body 12. The upper cover 11 is provided with a groove 11a that is snap-fitted with the protrusion 121 for realizing the stacking of the crucibles 1.
[0051] In this embodiment, the crucible 1 adopts a cylindrical structure and is divided into a crucible 1 and an upper cover 11 of the crucible 1. The upper cover 11 is provided with a groove 11a, and a protrusion 121 is provided on the outer bottom wall of the crucible body 12. When the crucibles 1 are stacked, the protrusion 121 of the upper-layer crucible 1 is inserted into the groove 11a of the lower-layer crucible 1. The thickness of the protrusion 121 is higher than the depth of the groove 11a. In order to prevent the protrusion 121 from being stuck with the groove 11a, the diameter of the protrusion 121 is slightly smaller than the diameter of the groove 11a. Compared with the open crucible 1 commonly used in the existing graphitization process, the crucible 1 of this embodiment has an upper cover 11 that can seal the crucible body 12, avoiding the pollution of raw materials by auxiliary materials, the product quality is controllable, preventing the leakage of materials in the crucible 1 from polluting the external space, without additional environmental protection equipment, and the material recovery rate is high; the crucible 1 of this embodiment can be stacked through the cooperation of the protrusion 121 at the bottom of the crucible body 12 and the groove 11a of the upper cover 11, saving the floor area.
[0052] In order to realize the movement of the crucible 1 between the graphitization furnace 41 and the parking position 51, please refer to Figures 8 to 9, in an embodiment of the present utility model, the lifting device 42 includes a lifting equipment 421, a first suspension rail 422 and a second suspension rail 423. The first suspension rail 422 is arranged along the length direction of the graphitization furnace 41, and the second suspension rail 423 is arranged along the width direction of the graphitization furnace 41. The first suspension rail 422 is connected to the second suspension rail 423. The lifting equipment 421 includes a sliding seat 4211, a lifting connecting rod 4212 and a bracket 4213. The sliding seat 4211 is slidably arranged on the first suspension rail 422. The lifting connecting rod 4212 is arranged along the height direction of the graphitization furnace 41. One end of the lifting connecting rod 4212 close to the sliding seat 4211 is connected to the sliding seat 4211, and the other end of the lifting connecting rod 4212 far from the sliding seat 4211 is rotatably connected to the bracket 4213. The bracket 4213 abuts against the bottom wall of the annular groove 12a.
[0053] In this embodiment, a driving device and a braking device are arranged in the sliding seat 4211, which can realize the movement of the sliding seat 4211 on the suspension rail and the positioning on the graphitization furnace 41. The top end of the lifting connecting rod 4212 is connected to the sliding seat 4211. The lifting connecting rod 4212 can be set as a hydraulic rod or a rack rod, and the lifting connecting rod 4212 is used to drive the crucible 1 to rise or fall. The bracket 4213 is rotatably connected to the bottom end of the lifting connecting rod 4212. When the crucible 1 is arranged at the parking position 51, the protrusion 121 abuts against the parking position 51, and the annular groove 12a is completely exposed. The bracket 4213 rotatably extends into the annular groove 12a and abuts against the bottom wall of the annular groove 12a to realize the grasping of the crucible 1. The first suspension rail 422 is arranged along the length direction of the graphitization furnace 41, and the second suspension rail 423 is arranged along the width direction of the graphitization furnace 41, and is perpendicular and crossed with the first suspension rail 422. The lifting equipment 421, the first suspension rail 422 and the second suspension rail 423 form a three-dimensional movement system, which realizes the movement and positioning of the crucible 1 between the graphitization furnace 41 and the parking position 51.
[0054] The traditional way of lifting the crucible is to clamp the side wall of the crucible by a fixture for lifting. In this way, it is easy to cause the side wall of the crucible to be damaged, affecting the secondary use. Different from the traditional way of lifting the crucible, the crucible 1 in this embodiment is lifted by the lifting equipment 421. When lifting, the bracket 4213 holds up the bottom of the crucible, improving the way of lifting the crucible 1 when loading and unloading, avoiding the most vulnerable side wall of the crucible 1 from being extruded by external force and cracked, and increasing the number of times the crucible 1 can be reused.
[0055] Further, please refer to Figure 2, in an embodiment of the present utility model, the first functional area 2 includes a first lid-opening area 21, a first cleaning area 22, a loading area 23, a first capping area 24, and a second cleaning area 25. The loading area 23 is connected to a raw material storage tank 26. The conveying track 5 sequentially passes through the first lid-opening area 21, the first cleaning area 22, the loading area 23, the first capping area 24, the second cleaning area 25, and the furnace loading area 4. The first cleaning area 22 is used to clean the inner wall of the crucible 1, and the second cleaning area 25 is used to clean the outer wall of the crucible 1.
[0056] In this embodiment, the first lid-opening area 21 is provided with an automatic lid-opening device, which removes the upper lid 11 from the crucible body 12 by means of negative pressure suction or clamping. The first cleaning area 22 is provided with a cleaning device that can extend into the crucible body 12 for cleaning the inner wall of the crucible 1. The loading area 23 is provided with a loading device for conveying the graphitized raw material from the material storage tank into the crucible 1. The first capping area 24 is provided with an automatic capping device for installing the upper lid 11 on the crucible body 12. The second cleaning area 25 is provided with a cleaning device for cleaning the outer wall of the crucible 1 to prevent the pollutants on the outer wall of the crucible 1 from forming a heat insulation layer and reducing the heat conduction efficiency.
[0057] When the crucible 1 enters the site, the crucible 1 is fixed at the parking position 51 on the conveying track 5 and successively enters the first lid-opening area 21, the first cleaning area 22, the loading area 23, the first capping area 24, and the second cleaning area 25 along with the transportation track. Finally, it is transported into the graphite furnace 41 body by the lifting device 42. In this way, through the cooperation of the mechanical equipment in each area of the first functional area 2, the crucible 1, and the conveying track 5, the automation of the operations of opening the lid, cleaning the inner wall, loading materials, capping, and cleaning the outer wall of the crucible 1 is realized, improving the production efficiency.
[0058] Furthermore, please refer to Figure 3 , in an embodiment of the present utility model, the second functional area 3 includes a third cleaning area 31, a second lid-opening area 32, a material suction area 33, a fourth cleaning area 34, and a second capping area 35. The material suction area 33 is connected to a product storage tank 36. The conveying track 5 sequentially passes through the furnace loading area 4, the third cleaning area 31, the second lid-opening area 32, the material suction area 33, the fourth cleaning area 34, and the second capping area 35. The third cleaning area 31 is used to clean the outer wall of the crucible 1, and the fourth cleaning area 34 is used to clean the inner wall of the crucible 1.
[0059] In this embodiment, a cleaning device capable of cleaning the outer wall of the crucible 1 is provided in the third cleaning area 31 to prevent the heat-insulating material and resistance material remaining on the outer wall of the crucible 1 from mixing into the product and affecting the product quality. An automatic lid-opening device is provided in the second lid-opening area 32 to remove the upper lid 11 from the crucible body 12 by means of negative pressure suction or clamping. A material suction device is provided in the material suction area 33 to efficiently suck out the graphitized finished product in the crucible 1 and convey it to the next process or storage container through a closed pipeline. A cleaning device capable of extending into the crucible body 12 is provided in the fourth cleaning area 34 for cleaning the inner wall of the crucible 1. An automatic lid-closing device is provided in the second lid-closing area 35 for installing the upper lid 11 on the crucible body 12.
[0060] When the crucible 1 leaves the factory, the crucible 1 is fixed at the parking position 51 on the conveying track 5 and successively enters the third cleaning area 31, the second lid-opening area 32, the material suction area 33, the fourth cleaning area 34, and the second lid-closing area 35 along with the transportation track, and finally is transported to the storage area for the next use. In this way, through the cooperation of the mechanical equipment in each area of the second functional area 3, the crucible 1, and the conveying track 5, the automation of the outer wall cleaning, lid opening, loading, inner wall cleaning, and lid closing processes of the crucible 1 is realized, and the production efficiency is improved. During this process, the operator only needs to monitor the operation status of the equipment and does not need to approach the crucible 1 with residual high temperature, avoiding the risk of injury in manual operation.
[0061] Further, please refer to Figure 6 , in an embodiment of the present utility model, the automatic system for the graphitized crucible 1 to enter and leave the factory further includes a first cleaning device 6. The first cleaning device 6 is provided in the first functional area 2 and the second functional area 3. The first cleaning device 6 includes a first lifting bracket 61, a first driving device 62, and an inner wall cleaning device 63. The inner wall cleaning device 63 includes a roller 631 and a first brush body 632. The first brush body 632 is provided on the outer wall of the roller 631. The first driving device 62 is provided on the first lifting bracket 61. The first driving device 62 is connected to the roller 631. The first lifting bracket 61 drives the roller 631 to extend into the crucible body 12, and the first driving device 62 drives the roller 631 to rotate to clean the inner wall of the crucible 1.
[0062] In this embodiment, when the crucible 1 reaches the parking point on the crucible 1 conveying track 5 and is transported directly below the first cleaning device 6, the parking point stops running together with the crucible 1 conveying track 5. The first cleaning device 6 is provided with a plurality of first lifting brackets 61 that drive the roller 631 to move up and down so as to extend into the crucible body 12. The roller 631 in the inner wall cleaning device 63 is designed with a suitable diameter and length to adapt to crucibles 1 of different sizes. The first brush body 632 is fixed to the outer wall of the roller 631 and is made of a high-temperature resistant and wear-resistant material, which can effectively remove the residues and dirt on the inner wall of the crucible 1. The first driving device 62 is connected to the roller 631 through a transmission shaft. The specific cleaning method is as follows: The first driving device 62 drives the transmission shaft to rotate, causing the roller 631 to rotate. The first brush body 632 on the outer wall of the roller 631 sweeps the inner wall of the crucible 1, realizing the cleaning work of the inner wall of the crucible 1.
[0063] Furthermore, please refer to Figure 6 , in an embodiment of the present utility model, the roller 631 is provided with air outlet holes 631a for ejecting air flow to blow out the dust in the crucible 1. During the cleaning of the inner wall of the crucible 1, the first cleaning device 6 is also provided with air outlet holes 631a, which can eject high-pressure air flow. Its function is to blow out the residual graphite dust from the crucible 1 and better sweep away the carbon materials sintered on the inner wall of the crucible 1 due to high temperature.
[0064] Considering the environmental requirements of the graphitization process, the first cleaning device 6 is also designed with dust prevention and pollution prevention measures. Please refer to Figure 6 , in an embodiment of the present utility model, the first cleaning device 6 further includes a first sealing cylinder and a first dust suction pipe 65. The first sealing cylinder 64 is formed with a first opening 64a. The first sealing cylinder 64 is installed on the first lifting bracket 61, the first driving device 62 is installed on the first sealing cylinder 64, and the roller 631 is arranged in the first opening 64a. The first lifting bracket 61 drives the inner wall of the first opening 64a to sleeved outside the crucible 1 and drives the periphery of the first opening 64a to abut against the top wall of the parking position 51 to form a sealed space. The automatic graphitization crucible 1 entry and exit system further includes a first dust collector 66 and a first dust storage tank 67. The first dust suction pipe 65, the first dust collector 66, and the first dust storage tank 67 are connected in sequence.
[0065] In this embodiment, the first cleaning device 6 is arranged in the first cleaning area 22 and the fourth cleaning area 34 to clean the inner wall of the crucible 1. The first sealing cylinder 64 is installed on the first lifting bracket 61. When cleaning the crucible 1, the inner wall of the first opening 64a can be sleeved outside the crucible 1, and the periphery of the first opening 64a is in close contact with the top wall of the parking position 51 to form a closed cleaning space. In this way, the dust and dirt generated during the cleaning process will not escape into the environment. To reduce the damage of the dust to the first driving device 62, the first driving device 62 is installed on the outer top wall of the first sealing cylinder 64, the roller 631 is arranged in the first opening 64a, and the transmission shaft passes through the top of the first sealing cylinder 64 and connects the first driving device 62 and the roller 631. During the cleaning operation, the first lifting bracket 61 drives the roller 631 to extend into the crucible 1 while keeping the first sealing cylinder 64 in a closed state. After the first driving device 62 is started, the roller 631 rotates, the first brush body 632 cleans the inner wall of the crucible 1, and the first dust collector 66 sucks the powder in the inner wall cleaning device from the first dust suction pipe 65 through negative pressure and stores it in the first dust storage tank 67. In this way, the pollution of the dust to the environment is reduced.
[0066] In this embodiment, the cleaning process of the inner wall of the crucible 1 is as follows: The crucible 1 is placed at the parking point 51 on the conveying track 5. As the conveying track 5 runs, it is conveyed into the first cleaning area 22 or the fourth cleaning area 34. When the crucible 1 stops directly below the first cleaning device 6, the parking position 51 stops running together with the crucible conveying track 5; The first lifting bracket 61 in the first cleaning device 6 is started to drive the first sealing cylinder 64 to move downward to be sleeved outside the crucible 1 and abut against the parking position 51. At this time, the first sealing cylinder 64 and the parking position 51 form a relatively sealed combination, and the crucible 1 is cleaned inside it.
[0067] The specific cleaning method of the first cleaning device 6 is: The first driving device 62 drives the transmission shaft to rotate, so that the roller 631 in the first sealing cylinder 64 rotates, driving the first brush body 632 to clean the inner wall of the crucible 1. The air outlet hole 631a sprays high-pressure air flow to blow out the dust in the crucible 1. The first dust collector 66 is started, and the dust and pollutants in the first sealing cylinder 64 are sucked out from the first dust suction pipe 65 through negative pressure. The dust and pollutants in the first dust collector 66 are finally collected in the first dust storage tank 67 to complete the cleaning work of the inner wall of the crucible.
[0068] Further, please refer to Figure 7, in an embodiment of the present utility model, the automated system for the entry and exit of the graphitized crucible 1 further includes a second cleaning device 7. The second cleaning device 7 is disposed in the first functional area 2 and the second functional area 3. The second cleaning device 7 includes a second lifting bracket 71, a second driving device 72, and an outer wall cleaning device 73. The outer wall cleaning device 73 includes a sleeve 731 and a second brush body 732. The second brush body 732 is disposed on the inner wall of the sleeve 731. The second driving device 72 is disposed on the second lifting bracket 71. The second driving device 72 is connected to the sleeve 731. The second lifting bracket 71 drives the sleeve 731 to be sleeved outside the crucible 1, and the second driving device 72 drives the sleeve 731 to rotate to clean the outer wall of the crucible 1.
[0069] In this embodiment, when the crucible 1 is transported to a parking point on the crucible 1 conveying track 5 and reaches directly below the second cleaning device 7, the parking point stops running together with the crucible 1 conveying track 5. The second cleaning device 7 is provided with a plurality of second lifting brackets 71 to drive the sleeve 731 to move up and down to be sleeved outside the crucible 1. The sleeve 731 in the inner wall cleaning device 63 is designed with a suitable inner diameter and depth to adapt to crucibles 1 of different sizes. The second brush body 732 is fixed on the inner wall of the sleeve 731 and is made of high-temperature resistant and wear-resistant materials, which can effectively remove the residues and dirt on the outer wall of the crucible 1. The second driving device 72 is connected to the sleeve 731 through a transmission shaft. The specific cleaning method is: the second driving device 72 drives the transmission shaft to rotate, so that the sleeve 731 rotates, and the second brush body 732 on the inner wall of the sleeve 731 sweeps the inner wall of the crucible 1 to complete the cleaning work of the inner wall of the crucible 1.
[0070] Considering the environmental requirements of the graphitization process, the second cleaning device 7 is also designed with dust prevention and anti-pollution measures. Please refer to Figure 7 , in an embodiment of the present utility model, the second cleaning device 7 further includes a second sealing cylinder 74 and a second dust suction pipe 75. The second sealing cylinder 74 is formed with a second opening 74a. The second sealing cylinder 74 is installed on the second lifting bracket 71. The second driving device 72 is installed in the second sealing cylinder 74. The sleeve 731 is disposed in the second opening 74a. The second lifting bracket 71 drives the inner wall of the second opening 74a to be sleeved outside the crucible 1 and drives the periphery of the second opening 74a to abut against the top wall of the parking position 51. The automated system for the entry and exit of the graphitized crucible 1 further includes a second dust collector 76 and a second dust storage tank 77. The second dust suction pipe 75, the second dust collector 76, and the second dust storage tank 77 are connected in sequence.
[0071] In this embodiment, the second cleaning device 7 is disposed in the first cleaning area 22 and the fourth cleaning area 34 to clean the inner wall of the crucible 1. The second sealing cylinder 74 is installed on the second lifting bracket 71. When cleaning the crucible 1, the inner wall of the second opening 74a can be sleeved outside the crucible 1, and the periphery of the second opening 74a is in close contact with the top wall of the parking position 51 to form a closed cleaning space. In this way, the dust and dirt generated during the cleaning process will not escape into the environment. To reduce the damage of dust to the second driving device 72, the second driving device 72 is installed on the outer top wall of the second sealing cylinder, the sleeve 731 is disposed in the second opening 74a, and the transmission shaft passes through the top of the second sealing cylinder 74 and connects the second driving device 72 and the sleeve 731. During the cleaning operation, the second lifting bracket 71 drives the sleeve 731 to be sleeved outside the crucible 1 while maintaining the closed state of the second sealing cylinder 74. After the second driving device 72 is started, the roller 631 rotates, the second brush body 732 cleans the inner wall of the crucible 1, and the second dust collector 76 sucks the powder in the inner wall cleaning device from the second dust suction pipe 75 through negative pressure and stores it in the second dust storage tank 77. In this way, the pollution of dust to the environment is reduced.
[0072] In this embodiment, the crucible 1 is placed at the parking point 51 on the conveying track 5. As the conveying track 5 runs, it is conveyed into the second cleaning area 25 or the third cleaning area 31. When the crucible 1 stops directly below the second cleaning device 7, the parking position 51 stops running together with the crucible conveying track 5; the second lifting bracket 71 in the second cleaning device 7 is started to drive the second sealing cylinder 74 to move downward to be sleeved outside the crucible 1 and abut against the parking position 51. At this time, the second sealing cylinder 74 and the parking position 51 form a relatively sealed combination body, and the crucible 1 is cleaned inside it.
[0073] The specific cleaning method of the second cleaning device 7 is as follows: the second driving device 72 drives the transmission shaft to rotate, so that the sleeve 731 in the second sealing cylinder 74 rotates, drives the second brush body 732 to clean the outer wall of the crucible 1, the second dust collector 76 is started, and the dust and pollutants in the second sealing cylinder 74 are sucked out from the second dust suction pipe 75 through negative pressure. The dust and pollutants in the second dust collector 76 are finally collected in the second dust storage tank 77 to complete the cleaning work of the outer wall of the crucible.
[0074] The above is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural transformations made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An automatic system for entering and exiting a graphitizing crucible, characterized in that: The graphitizing crucible entry and exit automation system includes: Crucible (1); A first functional area (2), the first functional area (2) is used to clean and load the crucible (1) when it enters the site; A second functional area (3), the second functional area (3) is used to realize material suction and cleaning when the crucible (1) exits the chamber; A furnace loading area (4), wherein the furnace loading area (4) is provided with a graphitization furnace (41) and a lifting device (42); and A conveying track (5), wherein a parking position (51) for parking the crucible (1) is provided on the conveying track (5), and the conveying track (5) sequentially passes through the first functional area (2), the furnace loading area (4) and the second functional area (3); The lifting device (42) is used to realize the movement of the crucible (1) between the graphitization furnace (41) and the parking position (51).
2. The graphitizing crucible entry and exit automation system according to claim 1, characterized in that: The crucible (1) comprises an upper cover (11) and a crucible body (12); a protrusion (121) and an annular groove (12a) are formed on the outer bottom wall of the crucible body (12); and the upper cover (11) is provided with a groove (11a) that is snap-fitted with the protrusion (121) to achieve stacking of the crucibles (1).
3. The graphitizing crucible entry and exit automation system according to claim 2, characterized in that: The lifting device (42) comprises a lifting device (421), a first hanging rail (422) and a second hanging rail (423), wherein the first hanging rail (422) is arranged along the length direction of the graphitization furnace (41), and the second hanging rail (423) is arranged along the width direction of the graphitization furnace (41), and the first hanging rail (422) is connected to the second hanging rail (423); The lifting device (421) comprises a slide seat (4211), a lifting link (4212) and a bracket (4213); the slide seat (4211) is slidably arranged on the first hanging rail (422); the lifting link (4212) is arranged along the height direction of the graphitization furnace (41); one end of the lifting link (4212) close to the slide seat (4211) is connected to the slide seat (4211); one end of the lifting link (4212) away from the slide seat (4211) is rotatably connected to the bracket (4213); and the bracket (4213) abuts against the bottom wall of the annular groove (12a).
4. The graphitizing crucible entry and exit automation system according to claim 1, characterized in that: The first functional area (2) comprises a first cover opening area (21), a first cleaning area (22), a loading area (23), a first cover sealing area (24) and a second cleaning area (25), and the loading area (23) is connected to a raw material storage tank (26); The conveying track (5) sequentially passes through the first cover opening area (21), the first cleaning area (22), the loading area (23), the first cover closing area (24), the second cleaning area (25) and the furnace loading area (4); The first cleaning area (22) is used to clean the inner wall of the crucible (1), and the second cleaning area (25) is used to clean the outer wall of the crucible (1).
5. The graphitizing crucible entry and exit automation system according to claim 1, characterized in that: The second functional area (3) includes a third cleaning area (31), a second cover opening area (32), a material suction area (33), a fourth cleaning area (34) and a second cover sealing area (35), and the material suction area (33) is connected to a product storage tank (36); The conveying track (5) sequentially passes through the furnace loading area (4), the third cleaning area (31), the second cover opening area (32), the material suction area (33), the fourth cleaning area (34) and the second cover sealing area (35); The third cleaning zone (31) is used to clean the outer wall of the crucible (1), and the fourth cleaning zone (34) is used to clean the inner wall of the crucible (1).
6. The graphitizing crucible entry and exit automation system according to claim 1, characterized in that: The graphitizing crucible entry and exit automation system further comprises a first cleaning device (6), the first cleaning device (6) being arranged in the first functional area (2) and the second functional area (3); The first cleaning device (6) comprises a first lifting bracket (61), a first driving device (62) and an inner wall cleaning device (63); the inner wall cleaning device (63) comprises a roller (631) and a first brush body (632); the first brush body (632) is arranged on the outer wall of the roller (631); The first driving device (62) is arranged on the first lifting bracket (61), the first driving device (62) is connected to the roller (631), the first lifting bracket (61) drives the roller (631) to extend into the crucible (1), and the first driving device (62) drives the roller (631) to rotate to clean the inner wall of the crucible (1).
7. The graphitizing crucible entry and exit automation system according to claim 6, characterized in that: The roller (631) is provided with an air outlet (631a), and the air outlet (631a) is used to eject air flow to blow out the dust in the crucible (1).
8. The graphitizing crucible entry and exit automation system according to claim 6, characterized in that: The first cleaning device (6) further comprises a first sealing cylinder (64) and a first dust suction pipe (65); the first sealing cylinder (64) is formed with a first opening (64a); the first sealing cylinder (64) is mounted on the first lifting bracket (61); the first driving device (62) is mounted on the first sealing cylinder (64); and the roller (631) is arranged in the first opening (64a); The first lifting bracket (61) drives the inner wall of the first opening (64a) to be sleeved outside the crucible (1), and drives the periphery of the first opening (64a) to abut against the top wall of the parking position (51), thereby forming a sealed space; The graphitizing crucible entry and exit automation system further comprises a first dust collector (66) and a first dust storage tank (67), and the first dust suction pipe (65), the first dust collector (66) and the first dust storage tank (67) are connected in sequence.
9. The graphitizing crucible entry and exit automation system according to claim 1, characterized in that: The graphitizing crucible entry and exit automation system further comprises a second cleaning device (7), and the second cleaning device (7) is arranged in the first functional area (2) and the second functional area (3); The second cleaning device (7) comprises a second lifting bracket (71), a second driving device (72) and an outer wall cleaning device (73); the outer wall cleaning device (73) comprises a sleeve (731) and a second brush body (732); the second brush body (732) is arranged on the inner wall of the sleeve (731); The second driving device (72) is disposed on the second lifting bracket (71), the second driving device (72) is connected to the sleeve (731), the second lifting bracket (71) drives the sleeve (731) to be sleeved outside the crucible (1), and the second driving device (72) drives the sleeve (731) to rotate to clean the outer wall of the crucible (1).
10. The graphitizing crucible entry and exit automation system according to claim 9, characterized in that: The second cleaning device (7) further comprises a second sealing cylinder (74) and a second dust suction pipe (75); the second sealing cylinder (74) is formed with a second opening (74a); the second sealing cylinder (74) is mounted on the second lifting bracket (71); the second driving device (72) is mounted on the second sealing cylinder (74); and the sleeve (731) is arranged in the second opening (74a); The second lifting bracket (71) drives the inner wall of the second opening (74a) to be sleeved outside the crucible (1), and drives the periphery of the second opening (74a) to abut against the top wall of the parking position (51); The graphitizing crucible entry and exit automation system also includes a second dust collector (76) and a second dust storage tank, and the second dust suction pipeline (75), the second dust collector (76) and the second dust storage tank are connected in sequence.
Citation Information
Cited By
Method and system for purifying graphite by automatic pure physical method
CN121342012A