Automatic pastry veneer pasting and forming device
By designing the automatic dot leather forming device, the rotary mounting plate and quick change mechanism can be used to achieve rapid replacement of molds and improve production efficiency, which solves the problems of low production efficiency of existing equipment and difficult mold replacement.
Patent Information
- Application Number
- CN202421737797.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing pastry patch equipment has low production efficiency, long mold replacement time and prone to errors, and there is a risk of connection errors, and requires professional operation and maintenance personnel to operate.
An automatic dot leather forming device is designed, using a rotating mounting plate to drive the mold to rotate, combining a quick change mechanism to realize the rapid replacement of the mold, and automatic communication of the medium channel is achieved through the connection structure between the upper mounting plate and the lower mounting plate.
Improve production efficiency, simplify the mold replacement process, reduce the difficulty of replacement and pollution risk, and reduce the dependence on professional operation and maintenance personnel.
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Figure CN222982348U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of food processing equipment, and particularly relates to a device for automatically pasting skins and forming pastries. Background Art
[0002] Pasting skins on pastries refers to the process of attaching decorative skins to the surface of pastries, including cutting and fitting the decorative skins. The aesthetic appearance and taste of the pastries after skin pasting are both improved, and they are favored by more and more consumers.
[0003] Currently, the process of cutting and fitting decorative skins is usually achieved by combining a manipulator with a mold, a sliding table with a mold, or a rotating platform with a mold. However, when using the combination of a manipulator with a mold or a sliding table with a mold, it is necessary to pick up the skin first and then perform the skin pasting operation, resulting in low production efficiency. Moreover, when replacing the mold in the above three methods, it is necessary to disconnect the connection between the air pipe on the mold and the corresponding air source connecting pipe. After replacing the new mold, the air pipe needs to be connected to the corresponding air source connecting pipe again. Due to the heavy weight of the mold, the installation time is long during replacement, and the installation efficiency is low. In addition, due to the large number of air pipes, the connection is troublesome, and there is a risk of incorrect connection, which requires professional maintenance personnel to operate. Therefore, there is an urgent need for a device with high production efficiency and convenient and fast mold replacement to solve the above problems.
[0004] The information disclosed in this background art section is only for enhancing the understanding of the background art of the present disclosure, and should not be regarded as an admission or any form of suggestion that this information constitutes the prior art known to those skilled in the art. Summary of the Invention
[0005] In view of the above problems, a device for automatically pasting skins and forming pastries is provided. This device not only has high production efficiency but also can conveniently and quickly replace the mold.
[0006] Specifically, the present application provides an automatic pastry skin-pasting and forming device, which includes a frame, a skin-cutting and decorating component, a dough conveyor, and a pastry conveyor arranged on the frame; the skin-cutting and decorating component includes a rotatable rotary mounting plate in a horizontal plane, two quick-change mechanisms arranged at opposite ends of the bottom of the rotary mounting plate, and molds arranged at the bottom of the corresponding quick-change mechanisms; the dough conveyor and the pastry conveyor are respectively located below the corresponding molds; the quick-change mechanism includes an upper mounting plate fixedly connected to the bottom of the rotary mounting plate, a lower mounting plate fixedly connected to the top of the mold, a plurality of medium channels communicating the interiors of the upper mounting plate and the lower mounting plate, and a connection structure connecting the upper mounting plate and the lower mounting plate; the dough conveyor includes a dough conveyor belt and a first lifting mechanism located below the dough conveyor belt, and the first lifting mechanism is used to lift the dough conveyor belt upward so that the dough on the dough conveyor belt moves upward to be extruded and sheared by the cutter of the mold to correspondingly form a decorative skin; the mold above the pastry conveyor is used to attach the decorative skin thereon to the pastry on the pastry conveyor.
[0007] Optionally, a plurality of upper medium cavities are formed inside the upper mounting plate; a plurality of medium inlets communicating with the corresponding upper medium cavities are opened on the upper mounting plate; a plurality of lower medium cavities are formed inside the lower mounting plate, and each lower medium cavity communicates with the corresponding upper medium cavity to form the medium cavity; a plurality of medium outlets communicating with the corresponding lower medium cavities are opened on the lower mounting plate; the connection structure includes a snap structure for pre-fixing the upper mounting plate and the lower mounting plate and a plurality of locking structures for locking the upper mounting plate and the lower mounting plate.
[0008] Optionally, the mold includes a main body portion, a cutter located at the bottom of the main body portion, a top core located inside the cutter and movable in the vertical direction, a blowing air passage located inside the main body portion for blowing off residual skin, and a suction air passage located inside the main body portion for adsorbing the decorative skin.
[0009] Optionally, the skin-cutting and decorating component further includes a motor for driving the rotary mounting plate to rotate and a slip ring for supplying a power source and / or a signal source to the mold.
[0010] Optionally, the dough conveyor further includes a buffer pad located between the dough conveyor belt and the first lifting mechanism, and one side edge of the buffer pad is fixedly installed on one side of the mounting frame of the dough conveyor; the buffer pad is made of silica gel or rubber; the first lifting mechanism includes a skin-taking cylinder and a first top plate connected to the skin-taking cylinder.
[0011] Optionally, the pastry conveyor includes a pastry conveyor belt and a second lifting mechanism located below the pastry conveyor belt. The second lifting mechanism is used to lift the pastry conveyor belt upward and drive the pastries on the pastry conveyor belt to move upward, so as to reduce the distance between the pastries and the corresponding molds. The second lifting mechanism includes a motor, a cam, and a second top plate. The motor drives the cam to rotate, and the cam drives the second top plate to move upward to lift the pastry conveyor belt.
[0012] Optionally, the automatic pastry skin pasting and forming device further includes a feeding conveyor, a positioning conveyor, and a spraying conveyor arranged in sequence. The end of the spraying conveyor is connected to the pastry conveyor. The feeding conveyor is used to receive the pastries conveyed by the front-end equipment and position and saw the pastries. The positioning conveyor is used to control the spacing between adjacent pastries. The spraying conveyor includes a spray head for spraying the pastries, a strip conveyor belt, and a water receiving tray located below the strip conveyor belt.
[0013] Optionally, the automatic pastry skin pasting and forming device further includes a skin making mechanism. The skin making mechanism includes a multi-stage rolling mechanism connected in sequence. Each stage of the rolling mechanism includes a first pressing roller, a second pressing roller, and a pitch opening and closing mechanism. The pitch opening and closing mechanism is used to adjust the spacing between the first pressing roller and the second pressing roller.
[0014] Optionally, the automatic pastry skin pasting and forming device further includes a waste skin recycling conveyor. The waste skin recycling conveyor is located above the dough conveyor belt and the skin making mechanism and is used to convey the waste skin at the end of the dough conveyor belt to the feed inlet of the skin making mechanism.
[0015] Optionally, the automatic pastry skin pasting and forming device further includes a powder sprinkling mechanism for sprinkling powder on both the upper and lower surfaces of the dough sheet.
[0016] In the automatic pastry skin pasting and forming device of the present application, the rotation of the rotary mounting plate drives the two molds to rotate, and the two molds are respectively used in cooperation with the dough conveyor belt and the pastry conveyor belt, so that the skin cutting work and the skin pasting work can be carried out simultaneously, thereby greatly improving the production efficiency. In addition, through the provided quick change mechanism, the rapid replacement of the molds is realized, the installation efficiency is improved, the replacement difficulty is reduced, and at the same time, due to the relatively fast replacement speed, the pollution generated during the replacement process is avoided, and the cleanliness of the device can be maintained. Further, through the installation connection of the upper mounting plate and the lower mounting plate, the communication of the medium channels can be realized, avoiding the trouble of connection when using multiple pipelines and the risk of easy connection errors.
[0017] Those skilled in the art will become more apparent from the following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings of the above and other objects, advantages, and features of the present application. Description of the Drawings
[0018] Figure 1 This is a schematic structural diagram of the automatic dough skin pasting and forming device in the embodiment of the present application.
[0019] Figure 2 This is a schematic partial structural diagram of the automatic dough skin pasting and forming device in the embodiment of the present application.
[0020] Figure 3 This is a schematic structural diagram of the quick-change mechanism connected to the mold in the embodiment of the present application.
[0021] Figure 4 This is a schematic structural diagram of the quick-change mechanism in the embodiment of the present application.
[0022] In the above figures, 100 is the automatic dough skin pasting and forming device, 110 is the frame, 120 is the dough skin cutting and decorating assembly, 121 is the rotary mounting plate, 122 is the quick-change mechanism, 1221 is the upper mounting plate, 1222 is the lower mounting plate, 1223 is the medium inlet, 1224 is the medium outlet, 1225 is the buckle structure, 1226 is the locking structure, 123 is the mold, 1231 is the frame, 1232 is the bottom plate, 1233 is the negative pressure chamber plate, 1234 is the dough skin pasting cylinder, 124 is the slip ring, 130 is the dough belt conveyor, 131 is the dough belt, 132 is the first lifting mechanism, 133 is the buffer pad, 140 is the dough product conveyor, 141 is the dough product belt, 142 is the second lifting mechanism, 151 is the incoming material conveyor, 152 is the positioning conveyor, 160 is the spraying conveyor, 161 is the spray head, 162 is the strip conveyor belt, 163 is the water receiving tray, 171 is the first calendering mechanism, 172 is the second calendering mechanism, 173 is the third calendering mechanism, 174 is the fourth calendering mechanism, 180 is the waste skin recycling conveyor, 191 is the first powder sprinkling mechanism, and 192 is the second powder sprinkling mechanism. Detailed implementation manners
[0023] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "vertical", "horizontal", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application. The "first", "second", etc. involved in the present application are used to distinguish the described objects and do not have any sequential or technical meanings. And the "connection" and "coupling" involved in the present application, unless otherwise specified, both include direct and indirect connections (couplings).
[0024] Figure 1This is a schematic structural diagram of the automatic pastry skin - pasting and forming device in the embodiments of the present application. As Figure 1 shown and referring to Figures 2 to 4 , the embodiments of the present application provide an automatic pastry skin - pasting and forming device 100, which includes a frame 110, a skin - cutting and decorating component 120, a dough conveyor 130, and a pastry conveyor 140 arranged on the frame 110. The skin - cutting and decorating component 120 includes a rotatable rotary mounting plate 121 in the horizontal plane, two quick - change mechanisms 122 arranged at opposite ends of the bottom of the rotary mounting plate 121, and a mold 123 arranged at the bottom of the corresponding quick - change mechanism 122. The dough conveyor 130 and the pastry conveyor 140 are respectively located below the corresponding mold 123. The quick - change mechanism 122 includes an upper mounting plate 1221 fixedly connected to the bottom of the rotary mounting plate 121, a lower mounting plate 1222 fixedly connected to the top of the mold 123, a plurality of medium channels communicating the interiors of the upper mounting plate 1221 and the lower mounting plate 1222, and a connecting structure connecting the upper mounting plate 1221 and the lower mounting plate 1222. The dough conveyor 130 includes a dough conveyor belt 131 and a first lifting mechanism 132 located below the dough conveyor belt. The first lifting mechanism 132 is used to lift the dough conveyor belt 131 upward, so that the dough on the dough conveyor belt 131 moves upward to be extruded and sheared by the cutter of the mold 123 to correspondingly form a decorative skin. The mold 123 above the pastry conveyor 140 is used to attach the decorative skin thereon to the pastry on the pastry conveyor 140.
[0025] The working process of the automatic pastry skin - pasting and forming device 100 in the embodiments of the present application is as follows: The dough conveyor belt 131 conveys the dough to the lower part of the corresponding mold 123. The first lifting mechanism 132 lifts the dough conveyor belt 131 upward, driving the dough to move upward and be extruded by the cutter on the mold 123 to shear out the decorative skin. The rotary mounting plate 121 rotates the mold 123 with the decorative skin to the upper part of the pastry conveyor 140, and the mold 123 attaches the decorative skin to the pastry on the pastry conveyor 140 to form a pastry with a decorative skin. At the same time, the first lifting mechanism 132 lifts again and cooperates with the corresponding mold 123 to achieve skin - cutting. Then, the rotary mounting plate 121 rotates again to achieve skin - pasting. In this way, the cycle is repeated, enabling skin - cutting and skin - pasting to be carried out simultaneously. When replacing the mold 123, the lower mounting plate 1222 is detached from the upper mounting plate 1221, thereby realizing the disassembly of the mold 123. Then, the new mold 123 is installed on the upper mounting plate 1221 through the lower mounting plate 1222 to realize the replacement of the mold 123, and the medium channels in the upper mounting plate 1221 and the lower mounting plate 1222 are automatically connected.
[0026] The automatic pastry skin - pasting and forming device 100 of the present application drives two molds 123 to rotate through a rotating mounting disk 121, and the two molds 123 are respectively used in cooperation with a dough conveyor 130 and a pastry conveyor 140, so that the skin - cutting work and the skin - pasting work can be carried out simultaneously, thereby greatly improving the production efficiency. In addition, through the quick - change mechanism 122 provided, the quick replacement of the mold 123 is realized, the installation efficiency is improved, the replacement difficulty is reduced, and at the same time, due to the relatively fast replacement speed, the pollution generated during the replacement is avoided, and the cleanliness of the device can be maintained. Further, through the installation connection of the upper mounting plate 1221 and the lower mounting plate 1222, the communication of the medium cavity can be realized, avoiding the trouble of connection and the risk of easy connection error when using multiple pipelines for connection.
[0027] In some embodiments of the present application, the dough conveyor 130 and the pastry conveyor 140 are arranged in parallel. When the rotating mounting disk 121 rotates 180 degrees, the mold 123 located above the dough conveyor 130 can reach above the pastry conveyor 140, and the mold 123 above the pastry conveyor 140 can reach above the dough conveyor 130.
[0028] In some embodiments of the present application, as Figure 3 and Figure 4 shown, a plurality of upper medium cavities are formed inside the upper mounting plate 1221. A plurality of medium inlets 1223 communicating with the corresponding upper medium cavities are opened on the upper mounting plate 1221. A plurality of lower medium cavities are formed inside the lower mounting plate 1222, and each lower medium cavity communicates with the corresponding upper medium cavity to form a medium channel. A plurality of medium outlets 1224 communicating with the corresponding lower medium cavities are opened on the lower mounting plate 1222. The connection structure includes a snap - lock mechanism 1225 for pre - fixing the upper mounting plate 1221 and the lower mounting plate 1222 and a plurality of locking structures 1226 for locking the upper mounting plate 1221 and the lower mounting plate 1222.
[0029] In this embodiment, during installation, the lower mounting plate 1222 is aligned with the upper mounting plate 1221, then pre - fixed through the snap - lock mechanism 1225, and finally the upper mounting plate 1221 and the lower mounting plate 1222 are locked using the locking structure 1226. At this time, the upper medium cavities on the upper mounting plate 1221 communicate with the lower medium cavities on the lower mounting plate 1222 one by one to form a medium channel. The medium flows through the medium inlet 1223, the upper medium cavity, the lower medium cavity, and the medium outlet 1224 in sequence to realize different functions. Through the pre - fixing of the snap - lock mechanism 1225, the installation difficulty and labor intensity are reduced, the installation speed can be increased, and the installation efficiency is improved. The locking structure 1226 can be a bolt - nut locking piece.
[0030] In some embodiments of the present application, the medium inlet 1223 is used to communicate with the corresponding gas source. In this embodiment, different medium inlets 1223 can communicate with different gas sources, such as a positive pressure gas source and a negative pressure gas source. The positive pressure gas source can also include positive pressure gas sources with different pressure magnitudes, and the negative pressure gas source can also include negative pressure gas sources with different pressure magnitudes. By communicating different gas sources through the medium inlet 1223, different usage requirements of the mold 123 connected to the medium outlet 1224 can be met.
[0031] In some embodiments of the present application, the quick-change mechanism 122 further includes a positioning structure. The positioning structure includes a positioning hole located on the upper mounting plate 1221 and a positioning post located on the lower mounting plate 1222 that cooperates with the positioning hole. By providing the positioning hole and the positioning post, rapid positioning between the upper mounting plate 1221 and the lower mounting plate 1222 is achieved, saving time and improving the installation efficiency.
[0032] In some embodiments of the present application, the mold 123 includes a main body portion, a cutter located at the bottom of the main body portion, a core that can move vertically within the cutter, a blowing air passage located within the main body portion for blowing off residual skin, and a suction air passage located within the main body portion for adsorbing decorative skin. The blowing air passage communicates with the positive pressure gas source of the medium outlet 1224, and the suction air passage communicates with the negative pressure gas source of the medium outlet 1224. The cutter is used to squeeze and shear the decorative skin when the first lifting mechanism 132 lifts the noodle belt 131 and the noodle dough thereon, and the core is used to push the decorative skin out of the cutter and attach it to the pastry.
[0033] In some embodiments of the present application, as Figure 3 shown, the main body portion includes a frame 1231, a bottom plate 1232 mounted at the bottom of the frame 1231, a negative pressure cavity plate 1233, and a cutter mounting plate. The lower mounting plate 1222 is connected to the upper end of the frame 1231. The bottom plate 1232 is provided with a through first through hole, and a blowing air passage communicating with the first through hole is provided on the side surface of the bottom plate 1232. The cutter mounting plate is arranged on the bottom plate 1232, and a cutter is provided at the bottom of the cutter mounting plate. The cutter passes through the first through hole on the bottom plate 1232. The negative pressure cavity plate 1233 is an inwardly concave structure, sleeved on the cutter mounting plate, and connected to the bottom plate 1232. A cavity is formed between the negative pressure cavity plate 1233 and the cutter mounting plate. A second through hole is provided at the top end of the negative pressure cavity plate 1233, and a suction air passage is provided on its side surface. The core passes through the second through hole of the negative pressure cavity plate 1233 and is in sealing cooperation with the second through hole. The core moves up and down within the cutter driven by the skin-attaching cylinder 1234. The air inlet of the skin-attaching cylinder 1234 communicates with the medium outlet 1224, and this medium outlet 1224 communicates with an external positive pressure gas source.
[0034] In some embodiments of the present application, as Figure 1 and Figure 2As shown, the skin-cutting and appliqué component 120 further includes a motor for driving the rotation of the rotary mounting plate 121 and a slip ring 124 for supplying a power source and / or a signal source to the mold 123. In this embodiment, when the mold 123 rotates, operations such as the extension and retraction, blowing, and suction of the skin-applying cylinder 1234 are carried out simultaneously, and there must be tracheal or electrical wire connections to provide a power source or a signal source. Therefore, the provided slip ring 124 can prevent the tracheal or electrical wires from being wound together during rotation, affecting operations such as skin application. Among them, the slip ring 124 is an electrical component responsible for connecting and transporting energy and signals to the rotating body. The slip ring 124 is usually installed at the rotation center of the device and mainly consists of two major parts: a rotating part and a stationary part. The rotating part is connected to the rotating structure of the device and rotates with it, called the "rotor", and the stationary part is connected to the energy of the fixed structure of the device, called the "stator". The slip ring 124 as a whole relies on the elastic lapping principle, the rolling lapping principle, or the sealing principle, as well as the ingenious design of the motion structure and the sealing structure, the precise manufacturing of parts, and the reasonable selection of materials, etc., to form a stable and reliable rotating connection system. As long as the slip ring 124 is attached to an infinitely rotating device, power energy can be provided to the rotating body, enabling the rotating body to carry out other motions or detect the working conditions under the infinite rotating motion while rotating infinitely.
[0035] In some embodiments of the present application, as Figure 1 shown, the dough conveyor 130 further includes a buffer pad 133 located between the dough conveyor belt 131 and the first lifting mechanism 132. One side edge of the buffer pad 133 is fixedly installed on one side of the mounting frame of the dough conveyor 130. The buffer pad 133 is made of silica gel or rubber. The first lifting mechanism 132 includes a skin-taking cylinder and a first top plate connected to the skin-taking cylinder.
[0036] Skin cutting is achieved by the skin-taking cylinder pushing upward and relying on the impact between the dough conveyor belt 131 and the cutter to squeeze and shear the dough to form a decorative skin. Since the dough conveyor belt 131 is relatively thin, the impact between the cutter and the skin-taking cylinder will cause damage to the cutter and reduce the service life of the cutter. In this embodiment, by providing the buffer pad 133, the impact between the cutter and the skin-taking cylinder can be mitigated, preventing damage to the cutter and extending the service life of the cutter. Moreover, since the texture of the buffer pad 133 is relatively soft, better fitting between the cutter and the dough can be achieved, improving the forming quality of the decorative skin and enabling the shearing of decorative skins with complex shapes.
[0037] In some embodiments of the present application, during skin cutting, the mold 123 has a small swing in the horizontal direction, which plays a role in shearing the dough, making it easier to shear and separate the decorative skin.
[0038] In some embodiments of the present application, as Figure 1As shown in the figure, the pastry conveyor 140 includes a pastry conveyor belt 141 and a second lifting mechanism 142 located below the pastry conveyor belt 141. The second lifting mechanism 142 is used to lift the pastry conveyor belt 141 upward and drive the pastries on the pastry conveyor belt 141 to move upward, so as to reduce the distance between the pastries and the corresponding molds 123. The second lifting mechanism 142 includes a motor, a cam, and a second top plate. The motor drives the cam to rotate, and the cam drives the second top plate to move upward to lift the pastry conveyor belt 141.
[0039] In this embodiment, since there is a certain distance between the mold 123 and the pastries, in order to prevent the decorative skin from drifting during skin pasting, a second lifting mechanism 142 is provided. By using the second lifting mechanism 142 to lift the pastry conveyor belt 141 and the pastries thereon, the distance between the mold 123 and the pastries is reduced, which can prevent the drifting of the decorative skin and improve the quality of the decorative skin attachment. Each time the pastry conveyor belt 141 moves, the cam lifts upward once, repeating in a cycle, with a high degree of automation. Of course, the second lifting mechanism 142 can also be a cylinder.
[0040] In some embodiments of the present application, as Figure 1 shown, the automatic pastry skin pasting and forming device 100 further includes a feeding conveyor 151, a positioning conveyor 152, and a spraying conveyor 160 arranged in sequence. The end of the spraying conveyor 160 is connected to the pastry conveyor 140. The feeding conveyor 151 is used to receive the pastries conveyed by the front-end equipment and perform positioning and sawing on the pastries. The positioning conveyor 152 is used to control the spacing between adjacent pastries. The spraying conveyor 160 includes a spray head 161 for spraying the pastries, a strip conveyor belt 162, and a water receiving tray 163 located below the strip conveyor belt 162. After spraying water on the pastries, it makes it easier for the decorative skin to adhere. And the remaining sprayed water flows into the water receiving tray 163 through the gaps of the strip conveyor belt 162.
[0041] In some embodiments of the present application, the automatic pastry skin pasting and forming device 100 further includes a skin making mechanism. The skin making mechanism includes a multi-stage rolling mechanism connected in sequence. Each stage of the rolling mechanism includes a first rolling roller, a second rolling roller, and a pitch opening and closing mechanism. The pitch opening and closing mechanism is used to adjust the spacing between the first rolling roller and the second rolling roller. As Figure 1 shown, the skin making mechanism includes a first-stage rolling mechanism 171, a second-stage rolling mechanism 172, a third-stage rolling mechanism 173, and a fourth-stage rolling mechanism 174 connected in sequence. The first-stage rolling mechanism 171 is provided with a feeding port.
[0042] In this embodiment, when it is used for the first time, it is necessary to manually assist in guiding the dough sheet from the first-stage rolling mechanism 171 to the fourth-stage rolling mechanism 174. After that, the dough sheet flows into the dough sheet conveyor belt 131 driven by the motor. The operator adds dough according to the amount of dough in the feed inlet, and there is no need to guide the dough sheet again during subsequent production. The dough is put into the feed inlet, and the dough passes through the first-stage rolling mechanism 171, the second-stage rolling mechanism 172, the third-stage rolling mechanism 173, and the fourth-stage rolling mechanism 174 in sequence for rolling to form a dough sheet that meets the requirements. Since the fourth-stage rolling mechanism 174 is adopted, the dough can be rolled into a dough sheet with the required thickness and width, and the thickness and width of the dough sheet are uniform, thus improving the quality of the dough sheet. By adjusting the pitch opening and closing mechanism, the distance between the first pressing roller and the second pressing roller can be adjusted, which can not only gradually reduce the rolling ratio of the dough to ensure the quality of the dough sheet, but also adjust the required thickness of the dough sheet at any time to meet the requirements of different products, greatly improving the practicability of the device.
[0043] In some embodiments of the present application, as Figure 1 shown, the automatic pastry skin pasting and forming device 100 further includes a waste skin recycling conveyor 180, which is located above the dough sheet conveyor 130 and the skin making mechanism, and is used to convey the waste skin at the end of the dough sheet conveyor 130 to the feed inlet of the skin making mechanism.
[0044] In this embodiment, when starting production, residual dough sheets are generated at the end of the dough sheet conveyor belt 131. When it is used for the first time, it is necessary to manually place the residual dough sheets on the waste skin recycling conveyor 180, and then the residual dough sheets automatically flow into the feed inlet of the first-stage rolling mechanism 171. The waste skin recycling conveyor 180 includes a waste skin recycling conveyor belt and waste skin pressing rollers located thereon. The waste skin pressing rollers press the residual dough sheets to prevent the residual dough sheets from slipping. By setting the waste skin recycling conveyor 180, the waste skin can be recycled and utilized, improving the utilization rate of materials, and through automated production, the production efficiency is improved, enabling an operator to operate multiple devices simultaneously.
[0045] In some embodiments of the present application, as Figure 1 shown, the automatic pastry skin pasting and forming device 100 further includes a powder sprinkling mechanism for sprinkling powder on the upper and lower surfaces of the dough sheet. The powder sprinkling mechanism includes a first powder sprinkling mechanism 191 and a second powder sprinkling mechanism 192, which sprinkle powder on the upper and lower surfaces of the dough sheet respectively. By sprinkling powder on the dough sheet, it is prevented that the dough sheet adheres to the dough sheet conveyor belt 131, resulting in skin breakage when the mold 123 picks up the skin, thereby improving the yield rate of the product.
[0046] In some embodiments of the present application, as Figure 1 shown, the automatic pastry skin pasting and forming device 100 further includes a control box and a touch screen, which facilitate the operation of the user through the control box and the touch screen to achieve automated production.
[0047] Although some preferred embodiments of the present application have been described, additional changes and modifications can be made by those skilled in the art once they learn the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications that fall within the scope of the present application.
[0048] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of its inventive concept. Thus, if these modifications and variations to the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. An automatic pastry pastry forming device, characterized in that: The machine comprises a frame and a skin cutting and applique assembly, a dough belt conveyor and a pastry conveyor arranged on the frame; the skin cutting and applique assembly comprises a rotating mounting plate rotatable in a horizontal plane, two quick-change mechanisms arranged at opposite ends of the bottom of the rotating mounting plate and a mold arranged at the bottom of the corresponding quick-change mechanism; the dough belt conveyor and the pastry conveyor are respectively located below the corresponding molds; the quick-change mechanism comprises an upper mounting plate fixedly connected to the bottom of the rotating mounting plate, a lower mounting plate fixedly connected to the top of the mold, a plurality of medium channels connecting the upper mounting plate and the interior of the lower mounting plate, and a connecting structure connecting the upper mounting plate and the lower mounting plate; The dough belt conveyor includes a dough belt conveyor belt and a first lifting mechanism located below the dough belt conveyor belt, wherein the first lifting mechanism is used to lift the dough belt conveyor belt upward so that the dough belt on the dough belt conveyor belt moves upward to form a decorative skin corresponding to the dough belt after being squeezed and sheared by the tool of the mold; the mold above the pastry conveyor is used to attach the decorative skin on it to the pastries on the pastry conveyor.
2. The automatic pastry pastry forming device according to claim 1, characterized in that: A plurality of upper medium cavities are formed inside the upper mounting plate; a plurality of medium inlets connected to the corresponding upper medium cavities are provided on the upper mounting plate; a plurality of lower medium cavities are formed inside the lower mounting plate, each of the lower medium cavities is connected to the corresponding upper medium cavity to form the medium cavity; The lower mounting plate is provided with a plurality of medium outlets connected to the corresponding lower medium cavities; The connection structure includes a buckle structure for pre-fixing the upper mounting plate and the lower mounting plate and a plurality of locking structures for locking the upper mounting plate and the lower mounting plate.
3. The automatic pastry pastry forming device according to claim 1, characterized in that: The mold includes a main body, a cutter at the bottom of the main body, a top core located in the cutter and movable in a vertical direction, an air blowing channel located in the main body for blowing off residual leather, and an air suction channel located in the main body for absorbing decorative leather.
4. The automatic pastry pastry forming device according to claim 1, characterized in that: The skin cutting and applique assembly also includes a motor for driving the rotating mounting disk to rotate and a slip ring for transmitting a power source and / or a signal source to the mold.
5. The automatic pastry pasting and forming device according to claim 1, characterized in that: The dough belt conveyor also includes a buffer pad located between the dough belt conveyor belt and the first lifting mechanism, and one side of the buffer pad is fixedly installed on one side of the mounting frame of the dough belt conveyor; the buffer pad is made of silicone or rubber; the first lifting mechanism includes a skin removing cylinder and a first top plate connected to the skin removing cylinder.
6. The automatic pastry pastry forming device according to claim 1, characterized in that: The pastry conveyor comprises a pastry conveyor belt and a second lifting mechanism located below the pastry conveyor belt, wherein the second lifting mechanism is used to lift the pastry conveyor belt upward and drive the pastries on the pastry conveyor belt to move upward, so as to reduce the distance between the pastries and the corresponding molds; The second lifting mechanism includes a motor, a cam and a second top plate; the motor drives the cam to rotate, and the cam drives the second top plate to move upward to lift the pastry conveyor belt.
7. The automatic pastry pastry forming device according to claim 1, characterized in that: It also includes an incoming material conveyor, a positioning conveyor and a spray conveyor which are arranged in sequence, and the end of the spray conveyor is connected to the pastry conveyor; the incoming material conveyor is used to receive the pastries conveyed by the front-end equipment and to position the pastries; the positioning conveyor is used to control the distance between adjacent pastries; the spray conveyor includes a spray head for spraying the pastries, a strip conveyor belt and a water receiving tray located below the strip conveyor belt.
8. The automatic pastry pastry forming device according to claim 1, characterized in that: It also includes a leather making mechanism, which includes a multi-stage calendering mechanism connected in sequence, each stage of the calendering mechanism includes a first pressing roller, a second pressing roller and a gear opening and closing mechanism, and the gear opening and closing mechanism is used to adjust the distance between the first pressing roller and the second pressing roller.
9. The automatic pastry pastry forming device according to claim 8, characterized in that: It also includes a residual leather recovery conveyor, which is located above the dough belt conveyor and the leather making mechanism and is used to convey the residual leather at the end of the dough belt conveyor to the feed inlet of the leather making mechanism.
10. The automatic pastry pastry forming device according to claim 1, characterized in that: Also included is a powdering mechanism for powdering the upper and lower sides of the dough band.
Citation Information
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