Stacker-reclaimer belt anti-tearing rubber strip device capable of achieving bidirectional protection
By designing a tear-proof rubber strip device that can always maintain the reverse running direction of the belt during the forward and reverse rotation of the belt, the problem of lack of protection of the existing device when the belt moves in reverse is solved, and the effect of protecting the belt of the stacker is achieved in all aspects.
Patent Information
- Application Number
- CN202421914194.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing anti-ripsing rubber strip device can only protect the belt when it is reversed, and lacks protection when the belt moves in reverse, so it cannot fully protect the stacker belt.
A tear-proof rubber strip device including a ripping-proof rubber strip fixed bracket, a bracket rotating plate, a bearing bracket, a rotating bearing, an electro-hydraulic push rod and a limit iron touching iron is designed. Through the cooperation of the bracket rotating plate and an electro-hydraulic push rod, the device can always keep the tear-proof rubber strip and the belt in the reverse running direction during the forward and reverse rotation of the belt.
During the forward and reverse process of the belt in which the stacking and collecting mode is implemented by the stacking and collecting mode, the anti-ripping rubber strip is always in the reverse direction with the belt, playing the role of monitoring and alarm, and protecting the belt of the stacking and collecting machine in all aspects.
Smart Images

Figure CN222989066U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an anti - tearing rubber strip device with a protection function for the belt of a stacker - reclaimer during bidirectional operation, belonging to the technical field of stacker - reclaimer belt equipment. Background Technique
[0002] The stacker - reclaimer is a widely used large - scale loading device. In order to prevent the belt of the stacker - reclaimer from being torn, an anti - tearing rubber strip device is installed in the middle of the belt. The working principle of the anti - tearing rubber strip device is that when the belt is penetrated by sharp objects or impurities such as metal in the material and torn, the damaged part of the belt collides with the anti - tearing rubber strip device, impacting the anti - tearing rubber strip. Due to the pressure, the internal resistance value of the anti - tearing rubber strip changes, and then a belt - tearing alarm signal is output. After receiving the alarm signal, the operator takes countermeasures such as stopping the machine to avoid greater damage to the belt.
[0003] In the actual application process, since the bracket of the anti - tearing rubber strip device is laid flat under the belt, and the belt has a curvature due to the support of the idlers, the anti - tearing rubber strip device can only protect the part parallel to the idlers directly below the belt and cannot monitor and protect other parts of the belt. In addition, the anti - tearing rubber strip device must be installed against the running direction of the belt so as to ensure that the anti - tearing rubber strip is stressed when the belt is torn. During the operation of the stacker - reclaimer, the running directions of the belt in the stacking mode and the reclaiming mode are opposite. Therefore, the existing anti - tearing rubber strip device can only protect the belt when running against the belt, and has no protection effect when the belt moves in the reverse direction, so it is very necessary to be improved. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide an anti - tearing rubber strip device for the belt of a stacker - reclaimer that can provide bidirectional protection. This anti - tearing rubber strip device can change its direction and always keep the anti - tearing rubber strip in the reverse running direction with the belt during the forward and reverse rotation of the belt in the stacking mode and the reclaiming mode operations of the stacker - reclaimer, so that the anti - tearing rubber strip can play a monitoring and alarming role and comprehensively protect the belt of the stacker - reclaimer.
[0005] The technical solution to solve the above - mentioned technical problem is as follows:
[0006] A belt anti - tear rubber strip device for a stacker - reclaimer that can provide two - way protection, which includes an anti - tear rubber strip fixing bracket, a bracket rotating plate, a bearing bracket, a rotating bearing, an electro - hydraulic push rod, and a pin shaft. The anti - tear rubber strip fixing bracket is a U - shaped frame. The U - shaped frame is located below the belt idler. The horizontal rod of the U - shaped frame is parallel to the middle idler of the belt idler. The two inclined rods on both sides of the U - shaped frame are inclined outward respectively. The two inclined rods on both sides of the U - shaped frame are parallel to the two side idlers of the belt idler respectively. The bracket rotating plate is an upright rectangular plate. The outer ends of the two inclined rods on both sides of the U - shaped frame of the anti - tear rubber strip fixing bracket are respectively vertically and fixedly connected to the upper parts of the two bracket rotating plates. There are bearing brackets respectively on the inner sides of the lower parts of the two bracket rotating plates. The plate surfaces of the two bracket rotating plates and the two bearing brackets are respectively parallel and opposite to each other. The upper parts of the two bracket rotating plates are respectively connected to the upper ends of the two bearing brackets through rotating bearings. The lower ends of the two bearing brackets are respectively welded and connected to the steel structures supporting both sides of the belt. The lower end of one bracket rotating plate is connected to the front end of the push rod of the electro - hydraulic push rod through a pin shaft. The base of the electro - hydraulic push rod is fixed on the steel structures supporting both sides of the belt.
[0007] For the above - mentioned belt anti - tear rubber strip device for a stacker - reclaimer that can provide two - way protection, there are bearing installation holes respectively on the upper plate surfaces of the two bearing brackets. The two rotating bearings are respectively embedded in the bearing installation holes of the two bearing brackets. The outer ring of the rotating bearing is welded to the bearing installation hole. A rotating shaft is installed in the inner ring of the rotating bearing. The rotating shaft and the inner ring of the rotating bearing are in a tight fit. One ends of the rotating shafts in the two rotating bearings are respectively vertically welded and connected to the upper parts of the plate surfaces of the two bracket rotating plates.
[0008] For the above - mentioned belt anti - tear rubber strip device for a stacker - reclaimer that can provide two - way protection, it also has limit bumpers and proximity switches. The two proximity switches are respectively located on both sides of a bearing bracket. The lower ends of the two proximity switches are respectively fixedly connected to the steel structures supporting both sides of the belt. The two limit bumpers are respectively welded on both sides of the bracket rotating plate opposite to the proximity switch. The front ends of the two limit bumpers are respectively opposite to the contacts of the two proximity switches.
[0009] The beneficial effects of the present utility model are as follows:
[0010] The anti - tear rubber strip fixing bracket of the present utility model is located below the belt idler. The middle horizontal rod and the two inclined rods of the anti - tear rubber strip fixing bracket are respectively parallel and opposite to the middle idler and the two side idlers of the belt idler. Anti - tear rubber strips are respectively installed on the middle horizontal rod and the two inclined rods of the anti - tear rubber strip fixing bracket, which can achieve the purpose of protecting the belt in all directions. The anti - tear rubber strip fixing bracket can rotate clockwise and counterclockwise under the drive of the bracket rotating plate. The lower end of the bracket rotating plate is pushed by the electro - hydraulic push rod. The electro - hydraulic push rod and the bracket rotating plate can make the anti - tear rubber strip of the anti - tear rubber strip fixing bracket always keep in the reverse running direction of the belt.
[0011] The utility model has a simple structure and is convenient to use. During the process of the belt of the stacking and reclaiming machine running forward and backward in the stacking mode and the reclaiming mode, the anti-tearing rubber strip always remains in the reverse running direction of the belt, enabling the anti-tearing rubber strip to play a role in monitoring and alarming, and comprehensively protecting the belt of the stacking and reclaiming machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the utility model;
[0013] Figure 2 is a schematic diagram of the position when the belt of the utility model runs counterclockwise;
[0014] Figure 3 is a schematic diagram of the position when the belt of the utility model runs clockwise.
[0015] The markings in the figures are as follows: steel structure supports 1 on both sides of the belt, anti-tearing rubber strip fixing bracket 2, bracket rotating plate 3, bearing bracket 4, rotating bearing 5, electro-hydraulic push rod 6, pin shaft 7, limit bumper 8, proximity switch 9, belt 10. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The utility model is composed of an anti-tearing rubber strip fixing bracket 2, a bracket rotating plate 3, a bearing bracket 4, a rotating bearing 5, an electro-hydraulic push rod 6, a pin shaft 7, a limit bumper 8, and a proximity switch 9.
[0017] Figure 1 It shows that the anti-tearing rubber strip fixing bracket 2 is a U-shaped frame, which is located below the belt idler. The horizontal rod of the U-shaped frame is parallel to the middle idler of the belt, and the two inclined rods on both sides of the U-shaped frame are inclined outward respectively, and the two inclined rods on both sides of the U-shaped frame are parallel to the two side idlers of the belt respectively. Installing anti-tearing rubber strips on the horizontal rod and the inclined rods of the U-shaped frame of the anti-tearing rubber strip fixing bracket 2 can achieve the purpose of comprehensively protecting the belt.
[0018] Figure 1 It shows that the bracket rotating plate 3 is an upright rectangular plate made of channel steel. The outer ends of the two inclined rods on both sides of the U-shaped frame of the anti-tearing rubber strip fixing bracket 2 are respectively vertically and fixedly connected to the upper part of the bracket rotating plate 3. When the bracket rotating plate 3 rotates, it can drive the anti-tearing rubber strip fixing bracket 2 to rotate together, so that the anti-tearing rubber strip installed on the anti-tearing rubber strip fixing bracket 2 changes its direction.
[0019] Figure 1 It shows that there are bearing brackets 4 on the inner sides of the two bracket rotating plates 3 respectively. The plate surfaces of the two bracket rotating plates 3 and the two bearing brackets 4 are parallel and opposite to each other respectively, and the lower ends of the two bearing brackets 4 are respectively welded and connected to the steel structure supports 1 on both sides of the belt.
[0020] Figure 1It is shown that the upper ends of two bearing brackets 4 are respectively connected to the upper parts of two bracket rotating plates 3 through rotating bearings 5. Bearing mounting holes are respectively provided on the upper plate surfaces of the two bearing brackets 4. The two rotating bearings 5 are respectively embedded in the bearing mounting holes of the two bearing brackets 4. The outer rings of the rotating bearings 5 are welded to the bearing mounting holes. The inner rings of the rotating bearings 5 are provided with rotating shafts. The rotating shafts and the inner rings of the rotating bearings 5 are in interference fit. One ends of the rotating shafts in the two rotating bearings 5 are respectively perpendicularly welded to the upper parts of the plate surfaces of the two bracket rotating plates 3.
[0021] Figure 1 It is shown that the lower end of one bracket rotating plate 3 is connected to the front end of the push rod of the electro-hydraulic push rod 6 through a pin shaft 7. The base of the electro-hydraulic push rod 6 is fixed on the steel structure 1 for supporting both sides of the belt. When the belt is running, the push rod of the electro-hydraulic push rod 6 can extend or retract, pulling the lower end of the bracket rotating plate 3 forward or backward through the pin shaft 7, and the bracket rotating plate 3 can rotate, driving the anti-tearing rubber strip fixing bracket 2 connected to the upper end of the bracket rotating plate 3 to rotate, keeping the anti-tearing rubber strip in the reverse running direction of the running belt.
[0022] Figure 1 It is shown that two proximity switches 9 are respectively located on both sides of one bearing bracket 4. The lower ends of the two proximity switches 9 are respectively fixedly connected to the steel structure 1 for supporting both sides of the belt. Correspondingly, two limit iron blocks 8 are respectively welded on both sides of the bracket rotating plate 3 opposite to the proximity switches 9. The front ends of the two limit iron blocks 8 are respectively opposite to the contacts of the two proximity switches 9. When the anti-tearing rubber strip fixing bracket 2 tilts at a certain angle, the limit iron block 8 sweeps across the proximity switch 9, and the electro-hydraulic push rod 6 stops operating, achieving the purpose of controlling the tilting angle of the anti-tearing rubber strip.
[0023] Figure 2 It is shown that when the belt 10 runs counterclockwise, the push rod of the electro-hydraulic push rod 6 retracts backward, causing the bracket rotating plate 3 to rotate counterclockwise around the rotating bearing 5. The upper end of the bracket rotating plate 3 tilts towards the incoming material direction of the belt 10, driving the upper end of the anti-tearing rubber strip fixing bracket 2 connected to the bracket rotating plate 3 to also tilt towards the incoming material direction of the belt 10. The anti-tearing rubber strip of the anti-tearing rubber strip fixing bracket 2 is in a state of running against the belt 10, and the anti-tearing rubber strip can play a monitoring and alarm role.
[0024] Figure 3 It is shown that when the belt 10 runs clockwise, the push rod of the electro-hydraulic push rod 6 extends forward, causing the bracket rotating plate 3 to rotate clockwise around the rotating bearing. The upper end of the bracket rotating plate 3 tilts towards the forward running direction of the belt 10, driving the upper end of the anti-tearing rubber strip fixing bracket 2 connected to the bracket rotating plate 3 to tilt towards the forward running direction of the belt. The anti-tearing rubber strip of the anti-tearing rubber strip fixing bracket 2 is in a state of running against the belt 10, and the anti-tearing rubber strip can play a monitoring and alarm role.
[0025] An embodiment of the present utility model is as follows:
[0026] The anti-tearing rubber strip fixing bracket 2 is welded by galvanized square tubes. The overall length is 2340 mm, where the lengths of the cross bars at both ends are 325 mm, the length of the middle horizontal bar is 649 mm, the lengths of the inclined bars on both sides are 651 mm, the included angle between the horizontal bar and the inclined bar is 35 degrees, the length of the middle anti-tearing rubber strip is 560 mm, and the lengths of the anti-tearing rubber strips on both sides are 600 mm;
[0027] The bracket rotating plate 3 is made of channel steel, with a length of 780 mm, a width of 240 mm, and a thickness of 30 mm;
[0028] The bearing bracket 4 has a length of 350 mm, a width of 240 mm, and a thickness of 30 mm;
[0029] The model of the rotating shaft 5 is WA380-3\423-20-Z3110;
[0030] The model of the electro-hydraulic push rod 6 is DTZ4000-1000-30;
[0031] The length of the limit bumper 8 is 150 mm;
[0032] The model of the proximity switch 9 is NBN30-U1-Z2.
Claims
1. A stacker-reclaimer belt tear-resistant rubber strip device capable of bidirectional protection, characterized in that: The invention comprises a tear-proof rubber strip fixing bracket (2), a bracket rotating plate (3), a bearing bracket (4), a rotating bearing (5), an electro-hydraulic push rod (6), and a pin shaft (7). The tear-proof rubber strip fixing bracket (2) is a U-shaped frame. The U-shaped frame is located below the belt roller. The horizontal rod of the U-shaped frame is parallel to the middle roller of the belt roller. The oblique rods on both sides of the U-shaped frame are inclined outwards respectively. The oblique rods on both sides of the U-shaped frame are parallel to the rollers on both sides of the belt roller. The bracket rotating plate (3) is an upright rectangular plate. The outer ends of the oblique rods on both sides of the U-shaped frame of the tear-proof rubber strip fixing bracket (2) are respectively connected to the two bracket rotating plates (3). ), the lower inner sides of the two bracket rotating plates (3) are provided with bearing brackets (4), the plate surfaces of the two bracket rotating plates (3) and the two bearing brackets (4) are parallel and opposite to each other, the upper parts of the two bracket rotating plates (3) are connected to the upper ends of the two bearing brackets (4) through rotating bearings (5), the lower ends of the two bearing brackets (4) are welded to the supporting steel structures (1) on both sides of the belt, the lower end of one bracket rotating plate (3) is connected to the front end of the push rod of the electro-hydraulic push rod (6) through a pin shaft (7), and the base of the electro-hydraulic push rod (6) is fixed to the supporting steel structures (1) on both sides of the belt.
2. The stacker-reclaimer belt tear-resistant rubber strip device capable of bidirectional protection according to claim 1, characterized in that: The upper plate surfaces of the two bearing brackets (4) are respectively provided with bearing mounting holes, the two rotating bearings (5) are respectively embedded in the bearing mounting holes of the two bearing brackets (4), the outer rings of the rotating bearings (5) are welded to the bearing mounting holes, the inner rings of the rotating bearings (5) are provided with rotating shafts, the rotating shafts and the inner rings of the rotating bearings (5) are tightly fitted, and one end of the rotating shafts in the two rotating bearings (5) is respectively vertically welded to the upper plate surfaces of the two bracket rotating plates (3).
3. The stacker-reclaimer belt anti-tear rubber strip device capable of bidirectional protection according to claim 1, characterized in that: It also has a limit iron (8) and a proximity switch (9). The two proximity switches (9) are respectively located on both sides of a bearing bracket (4). The lower ends of the two proximity switches (9) are respectively fixedly connected to the supporting steel structures (1) on both sides of the belt. The two limit irons (8) are respectively welded to both sides of the bracket rotating plate (3) opposite to the proximity switches (9). The front ends of the two limit irons (8) are respectively opposite to the contacts of the two proximity switches (9).