Novel resin powder gasification furnace
By designing a new resin powder gasification furnace and using quartz material and plasma technology, the existing gasification furnaces have solved the problems of using fossil energy and excessive waste gas, achieving efficient gasification reaction and convenient maintenance, and improving the practicality and reliability of the equipment.
Patent Information
- Application Number
- CN202421648436.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing gasifier uses fossil energy, with a lot of waste gas, which cannot be deoxygenated, and cannot produce a gasification atmosphere. It has poor heat insulation and sealing, cannot add fuel in the middle, cannot directly observe the gasification process, is complicated to disassemble and assembly, and is inconvenient to maintenance.
A new resin powder gasification furnace was designed, and the installation tube was made of quartz material. Through the design of fixing components and gasification components, sealing and convenient disassembly and maintenance were achieved. The resin powder is transported to the plasma active area in the gasification assembly using hollow plasma rods, and the graphite crucible serves as an anode and reaction vessel, providing good insulation and heat insulation.
The efficient gasification reaction of the gasifier is realized, the disassembly and maintenance process is simplified, the convenience of observation and operation is improved, and the practicality and reliability of the equipment are enhanced.
Smart Images

Figure CN223002893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gasifiers, in particular to a novel resin powder gasifier. Background Art
[0002] A gasifier is an environmentally friendly, energy-saving and clean cooking appliance. The gasifier converts solid or liquid fuel into combustible gas, and then mixes the gas with air for combustion to achieve the purpose of heating. Compared with traditional oil furnaces, the gasifier has higher combustion efficiency, can save energy and reduce environmental pollution.
[0003] However, there are still some deficiencies in the existing technology. Existing gasifiers use fossil energy, produce a lot of waste gas, cannot be oxygen-free, cannot generate a gasification atmosphere, do not have a good heat-insulating and airtight crucible, cannot add materials during operation, cannot directly observe the gasification process, are complex to disassemble and assemble, and are inconvenient for maintenance and repair. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a novel resin powder gasifier to solve the problems in the above-mentioned background art, that is, existing gasifiers use fossil energy, produce a lot of waste gas, cannot be oxygen-free, cannot generate a gasification atmosphere, do not have a good heat-insulating and airtight crucible, cannot add materials during operation, cannot directly observe the gasification process, are complex to disassemble and assemble, and are inconvenient for maintenance and repair.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel resin powder gasifier includes an installation pipe, a fixing component is arranged at the top of the installation pipe, and a gasification component is arranged inside the installation pipe;
[0007] The fixing component includes a sealing cover at the top of the installation pipe, an installation base is arranged at the bottom of the installation pipe, installation grooves are respectively formed at the top of the installation base and the bottom of the sealing cover, sealing gaskets are fixedly connected inside the two installation grooves, two ends of the installation pipe respectively extend into the two installation grooves, a threaded rod is arranged at the top of the sealing cover, the threaded rod penetrates through the sealing cover and extends to the bottom of the installation base, the threaded rod is threadedly connected with both the sealing cover and the installation base, a wing nut is threadedly connected to one end of the threaded rod, the wing nut is located at the top of the sealing cover, and the installation pipe is made of quartz;
[0008] The gasification component includes an insulating pipe inside the installation pipe, an aerogel pad is fixedly connected to the top of the installation base, an insulating pad is fixedly connected to the top of the aerogel pad, the bottom of the insulating pipe is fixedly connected with the insulating pad, a graphite crucible is fixedly connected to the top of the insulating pad, the graphite crucible is located inside the insulating pipe, a hollow plasma rod is arranged at the top of the sealing cover, and the hollow plasma rod penetrates through the sealing cover and extends into the graphite crucible.
[0009] As a preferred embodiment of the present utility model, holes are provided at the bottom of the mounting base, an aerogel tube is fixedly connected inside the holes, an insulating fixing tube is fixedly connected inside the aerogel tube, and a sealant is fixedly connected inside the insulating fixing tube.
[0010] As a preferred embodiment of the present utility model, a fixing groove is provided at the top of the sealing cover, a hollow molybdenum electrode is arranged inside the fixing groove, and a silica gel ring and a protective pad are respectively fixedly connected between the fixing groove and the hollow molybdenum electrode.
[0011] As a preferred embodiment of the present utility model, a pressing plate is fixedly connected to the side surface of the hollow molybdenum electrode, a fixing bolt is arranged at the top of the pressing plate, the fixing bolt penetrates through the pressing plate and extends into the sealing cover, and the fixing bolt is in threaded connection with the pressing plate.
[0012] As a preferred embodiment of the present utility model, there are two fixing bolts, and the two fixing bolts are hexagon bolts in model.
[0013] As a preferred embodiment of the present utility model, a metal thermometer and a three-way pipe are respectively fixedly connected to the top of the sealing cover, and a pressure gauge is fixedly connected to the side surface of the three-way pipe.
[0014] As a preferred embodiment of the present utility model, a connecting pipe is fixedly connected to the bottom of the mounting base, and a stainless steel ball valve is fixedly connected to the outer surface of the connecting pipe.
[0015] As a preferred embodiment of the present utility model, the other end of the threaded rod is rotatably connected to an insulating base, and the insulating base is located at the bottom of the mounting base.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. In the present utility model, by setting the fixing component, the sealing cover and the mounting base are connected to the mounting pipe by using a threaded rod, and at the same time, a sealing ring is used for sealing at the connection part. Therefore, during use, the disassembly is simple and the overhaul and maintenance are convenient. Since the mounting pipe is made of quartz glass tube, it is convenient to observe the gasification process in the furnace, thus improving the practicability.
[0018] 2. In the present utility model, by setting the gasification component, with the hollow plasma rod, the resin powder can be transported to the plasma active area to efficiently complete the gasification reaction. The graphite crucible is both the anode and the reaction vessel. There is good insulation and heat insulation between the graphite crucible and the base. Moreover, it can not only be used as the anode but also as the reaction vessel. There is a crucible lid, which can ensure quickly reaching the gasification temperature, can protect the mounting pipe from the high energy of the plasma, and the resin powder can be added at any time through the hollow plasma rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 It is a schematic diagram of the structure of the fixing component of the present utility model;
[0021] Figure 3 It is a schematic diagram of the structure of the gasification component of the present utility model;
[0022] Figure 4 It is a schematic diagram of the top structure of the sealing cover of the present utility model.
[0023] In the figure: 1, installation pipe; 2, fixing component; 201, sealing cover; 202, installation base; 203, installation groove; 204, sealing gasket; 205, threaded rod; 206, wing nut; 3, gasification component; 301, insulating pipe; 302, graphite crucible; 303, insulating gasket; 304, aerogel gasket; 305, sealant; 306, insulating fixing pipe; 307, aerogel pipe; 4, metal thermometer; 5, pressure gauge; 6, insulating base; 7, stainless steel ball valve; 8, connecting pipe; 9, hollow molybdenum electrode; 10, silicone rubber ring; 11, protective pad; 12, pressing plate; 13, fixing bolt; 14, three-way pipe; 15, hollow plasma rod. Specific embodiments
[0024] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0025] Embodiment, please refer to Figures 1-4 , the present utility model provides a technical solution:
[0026] A new type of resin powder gasification furnace includes an installation pipe 1, a fixing component 2 is arranged at the top of the installation pipe 1, and a gasification component 3 is arranged inside the installation pipe 1.
[0027] In this embodiment, according to Figure 1 , Figure 2 and Figure 4The fixed component 2 shown includes a sealing cover 201 at the top of the mounting pipe 1. The bottom of the mounting pipe 1 is provided with a mounting base 202. Mounting grooves 203 are respectively formed at the top of the mounting base 202 and the bottom of the sealing cover 201. A sealing gasket 204 is fixedly connected in the two mounting grooves 203. Both ends of the mounting pipe 1 extend into the two mounting grooves 203. A threaded rod 205 is provided at the top of the sealing cover 201. The threaded rod 205 penetrates through the sealing cover 201 and extends to the bottom of the mounting base 202. The threaded rod 205 is threadedly connected to both the sealing cover 201 and the mounting base 202. A butterfly nut 206 is threadedly connected to one end of the threaded rod 205. The butterfly nut 206 is located at the top of the sealing cover 201. The mounting pipe 1 is made of quartz. A fixing groove is formed at the top of the sealing cover 201. A hollow molybdenum electrode 9 is arranged in the fixing groove. A silica gel ring 10 and a protective pad 11 are respectively fixedly connected between the fixing groove and the hollow molybdenum electrode 9. A pressing plate 12 is fixedly connected to the side of the hollow molybdenum electrode 9. A fixing bolt 13 is provided at the top of the pressing plate 12. The fixing bolt 13 penetrates through the pressing plate 12 and extends into the sealing cover 201. The fixing bolt 13 is threadedly connected to the pressing plate 12. There are two fixing bolts 13, and the two fixing bolts 13 are of the hexagon bolt type. A metal thermometer 4 and a three-way pipe 14 are respectively fixedly connected to the top of the sealing cover 201. A pressure gauge 5 is fixedly connected to the side of the three-way pipe 14. A connecting pipe 8 is fixedly connected to the bottom of the mounting base 202. A stainless steel ball valve 7 is fixedly connected to the outer surface of the connecting pipe 8. The other end of the threaded rod 205 is rotatably connected to an insulating base 6. The insulating base 6 is located at the bottom of the mounting base 202.
[0028] Among them, the threaded rod 205 is used to connect and fix the sealing cover 201 and the mounting base 202 to the mounting pipe 1, and at the same time has a sealing effect, so that it is simple to disassemble during use and convenient for overhaul and maintenance. The hollow plasma rod 15 can be used to transport the resin powder to the plasma active area to efficiently complete the gasification reaction.
[0029] In this embodiment, according to Figure 1 and Figure 3 as shown, the gasification component 3 includes an insulating pipe 301 inside the mounting pipe 1. An aerogel pad 304 is fixedly connected to the top of the mounting base 202. An insulating pad 303 is fixedly connected to the top of the aerogel pad 304. The bottom of the insulating pipe 301 is fixedly connected to the insulating pad 303. A graphite crucible 302 is fixedly connected to the top of the insulating pad 303. The graphite crucible 302 is located inside the insulating pipe 301. A hollow plasma rod 15 is provided at the top of the sealing cover 201. The hollow plasma rod 15 penetrates through the sealing cover 201 and extends into the graphite crucible 302. A hole is formed at the bottom of the mounting base 202. An aerogel pipe 307 is fixedly connected in the hole. An insulating fixing pipe 306 is fixedly connected in the aerogel pipe 307. A sealing glue 305 is fixedly connected in the insulating fixing pipe 306.
[0030] Among them, the graphite crucible 302 serves as both the anode and the reaction vessel. There is good insulation and heat insulation between the graphite crucible 302 and the base. Moreover, it can not only be used as the anode but also as the reaction vessel. It has a crucible lid, which can ensure reaching the gasification temperature rapidly.
[0031] The working process of the utility model: When the new resin powder gasification furnace designed by this solution is working, first check whether the device can be used normally. Install the device in a suitable working area. Feed materials into the graphite crucible 302 through the hollow plasma rod 15. Since the material of the installation pipe 1 is quartz, it is convenient for the staff to observe the inside. Since grooves are respectively formed at the bottom of the sealing cover 201 and the top of the installation base 202, and sealing gaskets 204 are fixedly connected in both grooves, and both ends of the installation pipe 1 extend into the two grooves, then the sealing cover 201 and the installation base 202 are connected and fixed to the installation pipe 1 by using the threaded rod 205, and at the same time, it has a sealing effect. Thus, it is simple to disassemble and convenient for maintenance and repair during use. The resin powder can be conveyed to the plasma active area by the hollow plasma rod 15 to efficiently complete the gasification reaction. The graphite crucible 302 serves as both the anode and the reaction vessel. There is good insulation and heat insulation between the graphite crucible 302 and the base. Moreover, it can not only be used as the anode but also as the reaction vessel. It has a crucible lid, which can ensure reaching the gasification temperature rapidly, can protect the installation pipe 1 from the damage of high-energy plasma, and can feed materials at any time through the hollow plasma rod, improving the working efficiency.
[0032] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A novel resin powder gasification furnace, comprising a mounting pipe (1), characterized in that: A fixing component (2) is arranged at the top of the installation tube (1), and a gasification component (3) is arranged inside the installation tube (1); The fixing assembly (2) comprises a sealing cover (201) at the top of the mounting tube (1); a mounting base (202) is arranged at the bottom of the mounting tube (1); a mounting groove (203) is respectively provided at the top of the mounting base (202) and the bottom of the sealing cover (201); a sealing gasket (204) is fixedly connected in the two mounting grooves (203); two ends of the mounting tube (1) extend into the two mounting grooves (203) respectively; a threaded rod (205) is arranged at the top of the sealing cover (201); the threaded rod (205) penetrates the sealing cover (201) and extends to the bottom of the mounting base (202); the threaded rod (205) is threadedly connected to the sealing cover (201) and the mounting base (202); one end of the threaded rod (205) is threadedly connected to a butterfly nut (206); the butterfly nut (206) is located at the top of the sealing cover (201); and the material of the mounting tube (1) is quartz; The gasification assembly (3) comprises an insulating tube (301) in a mounting tube (1); an aerogel pad (304) is fixedly connected to the top of the mounting base (202); an insulating pad (303) is fixedly connected to the top of the aerogel pad (304); the bottom of the insulating tube (301) is fixedly connected to the insulating pad (303); the top of the insulating pad (303) is fixedly connected to a graphite crucible (302); the graphite crucible (302) is located in the insulating tube (301); a hollow plasma rod (15) is arranged on the top of the sealing cover (201); the hollow plasma rod (15) passes through the sealing cover (201) and extends into the graphite crucible (302).
2. The novel resin powder gasification furnace according to claim 1 is characterized in that: A hole is provided at the bottom of the mounting base (202), an aerogel tube (307) is fixedly connected in the hole, an insulating fixing tube (306) is fixedly connected in the aerogel tube (307), and a sealant (305) is fixedly connected in the insulating fixing tube (306).
3. The novel resin powder gasification furnace according to claim 1 is characterized in that: A fixing groove is provided on the top of the sealing cover (201), a hollow molybdenum electrode (9) is arranged in the fixing groove, and a silicone ring (10) and a protective pad (11) are respectively fixedly connected between the fixing groove and the hollow molybdenum electrode (9).
4. The novel resin powder gasification furnace according to claim 3 is characterized in that: A pressing plate (12) is fixedly connected to the side of the hollow molybdenum electrode (9), a fixing bolt (13) is provided on the top of the pressing plate (12), the fixing bolt (13) passes through the pressing plate (12) and extends into the sealing cover (201), and the fixing bolt (13) is threadedly connected to the pressing plate (12).
5. The novel resin powder gasification furnace according to claim 4 is characterized in that: Two fixing bolts (13) are provided, and the two fixing bolts (13) are hexagonal bolts.
6. The novel resin powder gasification furnace according to claim 1 is characterized in that: The top of the sealing cover (201) is respectively fixedly connected to a metal thermometer (4) and a three-way pipe (14), and the side of the three-way pipe (14) is fixedly connected to a pressure gauge (5).
7. The novel resin powder gasification furnace according to claim 1 is characterized in that: A connecting pipe (8) is fixedly connected to the bottom of the mounting base (202), and a stainless steel ball valve (7) is fixedly connected to the outer surface of the connecting pipe (8).
8. The novel resin powder gasification furnace according to claim 1 is characterized in that: The other end of the threaded rod (205) is rotatably connected to an insulating base (6), and the insulating base (6) is located at the bottom of the mounting base (202).