Vibration draining machine
By designing a structure including a drive device, a rotating device and a lubricating cavity in the vibration drainer, the existing vibration system has been solved, and more efficient drainage effect and lower maintenance costs are achieved.
Patent Information
- Application Number
- CN202422138927.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The vibration system of the existing vibration drainer is complex and lacks maintenance devices such as lubrication, which leads to accelerate wear of equipment and components, high failure rate, and increased maintenance and operation costs.
A vibration drainer including a support frame, drain plate, a drive device, a rotating device and a lubricating chamber is designed. By driving the motor, the driving crank is driven to rotate, and by rotating the rotating sleeve and the rotation shaft, friction loss and noise are reduced by using the lubricating oil in the lubricating cavity and the inflatable device of the annular air cushion.
It has achieved improvement in drainage effect, reduced wear of equipment parts, reduced failure rate and maintenance costs, and improved the practicality and stability of the equipment.
Smart Images
Figure CN223005260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, and more specifically, it relates to a vibrating water drainer. Background Art
[0002] A vibrating water drainer is a device widely used in the food processing industry, mainly used to remove the moisture on the surface of products to facilitate subsequent packaging, processing and preservation. The vibration system of the vibrating water drainer makes the food continuously turn during the conveying process through vibration, thereby increasing the chance of moisture discharging from the surface of the material. It has the characteristics of high water removal efficiency, convenient operation and wide application range.
[0003] The vibration system is the core part of the vibrating water drainer. The existing vibration system has a complex structure and lacks corresponding maintenance devices such as lubrication. When the equipment vibrates, it is easy to cause the wear and damage of the equipment parts to accelerate, thereby increasing the probability of faults and increasing the maintenance and operation costs. Summary of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the problems existing in the prior art, the utility model provides a vibrating water drainer to solve the technical problems of the complex structure and high failure rate of the vibration system mentioned in the background art.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solution: A vibrating water drainer includes a water drainer. The water drainer includes a support frame. Above the support frame is provided a water drain plate with water drain holes. On the support frame is provided a driving device. Rotatably arranged on the support frame is a support sleeve. Rotatably arranged on the water drain plate is a support rod cooperating with the support sleeve. Between the support rod and the water drain plate and between the support sleeve and the support frame are provided rotating devices. The rotating device includes a rotating sleeve and a rotating shaft. The rotating sleeve is provided with a lubrication cavity. Circumferentially arranged on the inner wall of the lubrication cavity are a plurality of lubricating rollers. Inside the lubrication cavity is provided an annular air cushion. One end of the annular air cushion is provided with an inflation device. One end of the lubrication cavity is provided with an oil injection pipe with a plug.
[0008] The utility model is further arranged such that the driving device includes a driving crank. At the crank of the driving crank is rotatably provided a driving plate. One end of the driving plate is hinged to the bottom of the water drain plate to facilitate driving the water drain plate to vibrate.
[0009] The utility model is further arranged such that on the support frame is provided a driving seat. The driving crank is rotatably connected to the driving seat through a bearing. On one side of the driving seat is provided a driving motor to facilitate driving the driving crank to rotate.
[0010] The present utility model is further configured such that the inflation device includes an inflation sleeve, and an inflation pipe is provided between the inflation sleeve and the annular air cushion, facilitating inflation into the annular air cushion.
[0011] The present utility model is further configured such that an inflation spring and a piston plate are provided inside the inflation sleeve, and by the elastic force of the inflation spring, it is convenient for the annular air cushion to be supplemented with air and inflated.
[0012] The present utility model is further configured such that a feeding plate is provided at one end of the water drainage plate and slopes upward, and a discharging plate is provided at the other end and slopes downward, facilitating feeding and discharging of the water drainage plate.
[0013] The present utility model is further configured such that a water collecting tank is provided on the support frame, facilitating collection of the drained water.
[0014] The present utility model is further configured such that a support pad is provided at the bottom of the support frame, facilitating vibration buffering of the support frame.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the present utility model provides a vibrating water drainage machine, which has the following beneficial effects:
[0017] 1. The driving motor drives the driving crank to rotate, the driving crank rotates to drive the driving plate and the water drainage plate to shake, through the cooperation of the support sleeve and the support rod, the water drainage plate is limited and supported, and the food is drained through the drainage holes on the water drainage plate. The operation is simple and convenient, and the drainage effect is good.
[0018] 2. Through the rotation of the rotating sleeve and the rotating shaft, it is convenient for relative rotation between the support rod and the water drainage plate and between the support sleeve and the support frame. By setting lubricating oil in the lubrication cavity and the lubricating roller rotates, lubrication is carried out between the rotating sleeve and the rotating shaft, reducing the friction force between the rotating sleeve and the rotating shaft, reducing frictional losses, and reducing noise interference.
[0019] 3. By setting the feeding plate and the discharging plate, it is convenient for feeding and discharging of the water drainage plate. By setting the water collecting tank, it is convenient for collecting the drained water. By setting the support pad, the vibration stability of the support frame is improved, thereby improving the practicability of the water drainage machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of a vibrating water drainage machine in the present utility model;
[0021] Figure 2 It is a schematic diagram of the overall structure of the support frame in the present utility model;
[0022] Figure 3 This is the overall structural schematic diagram of the water drainage plate in the present utility model;
[0023] Figure 4 This is the sectional structural schematic diagram of the rotating device in the present utility model;
[0024] Figure 5 For Figure 4 the enlarged schematic diagram of the partial structure of A in
[0025] In the figure: 1. Water drainage machine; 2. Support frame; 3. Water drainage plate; 4. Water drainage holes; 5. Support sleeve; 6. Support rod; 7. Rotating sleeve; 8. Rotating shaft; 9. Lubrication cavity; 10. Lubrication roller; 11. Annular air cushion; 12. Oil injection pipe; 13. Plug; 14. Driving crank; 15. Driving plate; 16. Driving seat; 17. Driving motor; 18. Inflatable sleeve; 19. Inflatable pipe; 20. Inflatable spring; 21. Piston plate; 22. Feeding plate; 23. Discharging plate; 24. Water collection tank; 25. Support pad. Specific embodiments
[0026] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0027] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0028] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually the left and right shown in the drawings; "inner, outer" refer to the inner and outer of the contour of each component itself, but the above orientation terms do not limit the present utility model.
[0029] Please refer to Figures 1-5, A vibrating water drainer, including a water drainer 1, the water drainer 1 includes a support frame 2, above the support frame 2 there is a water drain plate 3, on the water drain plate 3 there are water drain holes 4, on the support frame 2 there is a driving device, on the support frame 2 there is a rotatably arranged support sleeve 5, on the water drain plate 3 there is a rotatably arranged support rod 6 that cooperates with the support sleeve 5, between the support rod 6 and the water drain plate 3 and between the support sleeve 5 and the support frame 2 there are rotation devices, the rotation device includes a rotating sleeve 7 and a rotating shaft 8, on the rotating sleeve 7 there is a lubrication chamber 9, on the inner wall of the lubrication chamber 9 there are circumferentially arranged a plurality of lubricating rollers 10, in the lubrication chamber 9 there is an annular air cushion 11, one end of the annular air cushion 11 is provided with an inflation device, one end of the lubrication chamber 9 is provided with an oil injection pipe 12, on the oil injection pipe 12 there is a plug 13, the driving device includes a driving crank 14, at the crank of the driving crank 14 there is a rotatably arranged driving plate 15, one end of the driving plate 15 is hinged to the bottom of the water drain plate 3, on the support frame 2 there is a driving seat 16, the driving crank 14 is rotatably connected to the driving seat 16 through a bearing, on one side of the driving seat 16 there is a driving motor 17, one end of the water drain plate 3 is inclined upwardly with a feeding plate 22, the other end is inclined downwardly with a discharging plate 23, on the support frame 2 there is a water collection tank 24, and at the bottom of the support frame 2 there is a support pad 25.
[0030] In this embodiment, when in use, put vegetables and other foods onto the water drain plate 3 through the feeding plate 22, start the driving motor 17, the motor shaft of the driving motor 17 drives the driving crank 14 to rotate, the rotation of the driving crank 14 drives the driving plate 15 and the water drain plate 3 to vibrate, through the limiting and supporting action of the support rod 6 and the support sleeve 5, it is convenient to drive the water drain plate 3 to vibrate, the vibration of the water drain plate 3 drives the food to drain water while vibrating and move towards the discharging plate 23 side, and the drained water is collected through the water collection tank 24.
[0031] Please refer to Figures 4-5 , As an implementation manner of the inflation device: the inflation device includes an inflation sleeve 18, between the inflation sleeve 18 and the annular air cushion 11 there is an inflation pipe 19, and in the inflation sleeve 18 there are an inflation spring 20 and a piston plate 21.
[0032] More specifically, when the water drainage plate 3 vibrates, relative rotation occurs between the support rod 6 and the water drainage plate 3, and between the support sleeve 5 and the support frame 2. Lubricating oil is pressurized and injected into the lubricating cavity 9 through the oil injection pipe 12, compressing the annular air cushion 11, causing the gas in the annular air cushion 11 to enter the air charging pipe 19. The piston plate 21 moves in the reverse direction and compresses the air charging spring 20. When the rotating sleeve 7 and the rotating shaft 8 rotate relative to each other, the lubricating roller 10 is driven to rotate. The lubricating roller 10 dips into the lubricating oil to lubricate the space between the rotating sleeve 7 and the rotating shaft 8. At the same time, as the lubricating oil is consumed, due to the elastic force of the air charging spring 20 and the piston plate 21, gas is replenished into the annular air cushion 11. The annular air cushion 11 supports the lubricating oil, enabling the lubricating roller 10 to continuously and stably supply lubricating oil during rotation, improving the lubrication effect between the rotating sleeve 7 and the rotating shaft 8 and reducing the frictional loss.
[0033] In summary, when the overall equipment is in use or operation: during use, vegetables and other foods are fed onto the water drainage plate 3 through the feeding plate 22. The drive motor 17 is started, and the motor shaft of the drive motor 17 drives the drive crank 14 to rotate. The rotation of the drive crank 14 drives the drive plate 15 and the water drainage plate 3 to vibrate. Through the limiting and supporting effects of the support rod 6 and the support sleeve 5, it is convenient to drive the water drainage plate 3 to vibrate. The vibration of the water drainage plate 3 drives the food to vibrate and drain water while moving towards the side of the discharging plate 23. The drained water is collected through the water collecting tank 24.
[0034] When the water drainage plate 3 vibrates, relative rotation occurs between the support rod 6 and the water drainage plate 3, and between the support sleeve 5 and the support frame 2. Lubricating oil is pressurized and injected into the lubricating cavity 9 through the oil injection pipe 12, compressing the annular air cushion 11, causing the gas in the annular air cushion 11 to enter the air charging pipe 19. The piston plate 21 moves in the reverse direction and compresses the air charging spring 20. When the rotating sleeve 7 and the rotating shaft 8 rotate relative to each other, the lubricating roller 10 is driven to rotate. The lubricating roller 10 dips into the lubricating oil to lubricate the space between the rotating sleeve 7 and the rotating shaft 8. At the same time, as the lubricating oil is consumed, due to the elastic force of the air charging spring 20 and the piston plate 21, gas is replenished into the annular air cushion 11. The annular air cushion 11 supports the lubricating oil, enabling the lubricating roller 10 to continuously and stably supply lubricating oil during rotation, improving the lubrication effect between the rotating sleeve 7 and the rotating shaft 8 and reducing the frictional loss.
[0035] Among all the solutions mentioned above, for those involving the connection between two components, welding, connection by bolts and nuts, connection by bolts or screws, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those involving fixed connection mentioned above, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vibrating drainer, comprising a drainer (1), characterized in that: The drain machine (1) comprises a support frame (2), a drain plate (3) is arranged above the support frame (2), a drain hole (4) is arranged on the drain plate (3), a driving device is arranged on the support frame (2), a support sleeve (5) is rotatably arranged on the support frame (2), a support rod (6) cooperating with the support sleeve (5) is rotatably arranged on the drain plate (3), and a support rod (6) between the support rod (6) and the drain plate (3) and between the support sleeve (5) and the support frame (2) is provided. A rotating device is provided between the rotating sleeve (7) and the rotating shaft (8). The rotating sleeve (7) is provided with a lubrication cavity (9). A plurality of lubrication rollers (10) are circumferentially provided on the inner wall of the lubrication cavity (9). An annular air cushion (11) is provided in the lubrication cavity (9). An air charging device is provided at one end of the annular air cushion (11). An oil filling pipe (12) is provided at one end of the lubrication cavity (9). A plug (13) is provided on the oil filling pipe (12).
2. A vibrating drainer according to claim 1, characterized in that: The driving device comprises a driving crank (14), a driving plate (15) is rotatably provided at the crank of the driving crank (14), and one end of the driving plate (15) is hinged to the bottom of the drain plate (3).
3. A vibrating drainer according to claim 2, characterized in that: A driving seat (16) is provided on the support frame (2), the driving crank (14) is rotatably connected to the driving seat (16) via a bearing, and a driving motor (17) is provided on one side of the driving seat (16).
4. The vibrating drainer according to claim 1, characterized in that: The inflation device comprises an inflation sleeve (18), and an inflation tube (19) is provided between the inflation sleeve (18) and the annular air cushion (11).
5. A vibrating drainer according to claim 4, characterized in that: An air filling spring (20) and a piston plate (21) are arranged inside the air filling sleeve (18).
6. The vibrating drainer according to claim 1, characterized in that: One end of the drain plate (3) is provided with a loading plate (22) tilted upward, and the other end is provided with a unloading plate (23) tilted downward.
7. The vibrating drainer according to claim 1, characterized in that: A water collecting tank (24) is provided on the support frame (2).
8. The vibrating drainer according to claim 1, characterized in that: A support pad (25) is provided at the bottom of the support frame (2).