High-precision metal detector

By designing an automatic cleaning mechanism in a metal detector, using cylinders to drive the lifting rod and scraper, driving the extraction pipe and spray head to clean the conveyor belt, the problem of dust and debris on the surface of the conveyor belt affecting the detection accuracy, efficient automatic cleaning is achieved, and working efficiency is improved.

CN223006316UActive Publication Date: 2025-06-20JINAN HONGCHUAN PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN202422242327.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-20
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

During the use of existing high-precision metal detectors, dust debris will adhere to the surface of the conveyor belt for a long time, resulting in a decrease in detection accuracy. The existing technology mainly relies on manual cleaning, which affects work efficiency.

Method used

An automatic cleaning mechanism is designed, including a U-shaped plate, a lifting rod, a scraper, a pump pipe and a booster pump. The lifting rod and a scraper are driven to move through the cylinder, driving the pump pipe and the nozzle to clean the conveyor belt surface.

Benefits of technology

The automated cleaning process is realized, the cleaning efficiency of the metal detector is improved, manual intervention is reduced, and detection accuracy and work efficiency are ensured.

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    Figure CN223006316U_ABST
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Abstract

The utility model discloses a high-precision metal detection machine which comprises a U-shaped plate, lifting rods penetrate through and are slidably connected to the left side and the right side of the middle of the U-shaped plate, a scraper is fixedly connected to the upper side between the lifting rods, a connecting plate is fixedly connected to the lower side of the front wall of the scraper, and material pumping pipes penetrate through and are fixedly connected to the left side and the right side of the middle of the connecting plate. The material pumping pipes penetrate through and are fixedly connected to the upper side of the middle of the front wall of the material storage barrel, booster pumps are arranged on the upper sides of the peripheries of the material pumping pipes, nozzles are arranged at the output ends of the material pumping pipes, and a bottom plate is fixedly connected to the bottoms between the two lifting rods. According to the high-precision metal detection machine, when the cleaning mechanism needs to be installed, after the U-shaped plate is moved to the position where the U-shaped plate coincides with the insertion hole in the upper side of the installation plate, the insertion rod is inserted into the inner side of the insertion hole so that the U-shaped plate and the installation plate can be connected and fixed, the installation operation of the automatic cleaning mechanism is completed, and the installation and disassembly difficulty of the cleaning mechanism is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal detection, and particularly relates to a high-precision metal detector. Background Technique

[0002] A metal detector is a device used to detect and identify metal materials in objects. It works based on the principle of electromagnetic induction. By emitting an electromagnetic field and measuring the reflected signal, it detects the presence of metal objects. Metal detectors are widely used in industrial production to detect metal foreign objects in products to ensure product quality and the safety of the production line. The working principle of a metal detector is based on the interference effect of metal on the electromagnetic field. When a metal object enters the detection area of the metal detector, it changes the distribution of the electromagnetic field and causes changes in the detector. By analyzing and processing these changes, the metal detector can determine the position and nature of the metal object.

[0003] In the prior art, during the use of a high-precision metal detector, due to the long-term use of the conveyor belt surface, some dust and debris will adhere to it. If not cleaned, it may affect the detection accuracy of the metal detector. Currently, the conveyor mechanism of the metal detector is usually cleaned manually. During the cleaning process, the metal detector needs to stop working, which will reduce the working efficiency of the metal detector. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A high-precision metal detector of the utility model includes a detection table, and an automatic cleaning mechanism is arranged at the front end of the detection table;

[0006] The automatic cleaning mechanism includes a U-shaped plate. The left and right sides in the middle of the U-shaped plate are both penetrated and slidably connected with lifting rods. A scraper is fixedly connected to the upper side between the lifting rods. A connecting plate is fixedly connected to the lower side of the front wall of the scraper. The left and right sides in the middle of the connecting plate are both penetrated and fixedly connected with extraction pipes. The extraction pipes are all penetrated and fixedly connected to the upper side in the middle of the front wall of the storage bucket. Booster pumps are arranged on the upper sides of the outer peripheries of the extraction pipes. Spray heads are arranged at the output ends of the extraction pipes. A bottom plate is fixedly connected to the bottom between the two groups of lifting rods. A cylinder is fixedly connected to the middle of the top wall of the bottom plate, and the output end of the cylinder is fixedly connected to the middle of the bottom wall of the U-shaped plate.

[0007] As a preferred technical solution of the utility model, insertion holes are arranged at the front and rear sides of the top of the left and right walls of the U-shaped plate, and insertion rods are penetrated and slidably connected inside the insertion holes.

[0008] As a preferred technical solution of the present utility model, the storage barrels are respectively fixedly connected to the left and right sides of the bottom wall of the U-shaped plate, and the bottom plate is located between the two groups of U-shaped plates.

[0009] As a preferred technical solution of the present utility model, a conveyor belt is arranged outside the inspection table, and support rods are fixedly connected to the four corners of the bottom of the inspection table.

[0010] As a preferred technical solution of the present utility model, an inspection channel is arranged in the middle of the inspection table, and a display panel is arranged in the middle of the right side of the inspection channel.

[0011] As a preferred technical solution of the present utility model, connecting rods are fixedly connected to the upper and lower sides between two adjacent groups of the support rods, and a driving motor is fixedly connected to the top of the support rod at the rear end of the right side.

[0012] As a preferred technical solution of the present utility model, mounting plates are arranged on the left and right sides of the front end of the inspection table, the mounting plates are all located inside the U-shaped plates, and a controller is arranged in the middle and lower part of the right side of the inspection table.

[0013] The beneficial effects of the present utility model are:

[0014] 1. For this kind of high-precision metal detector, when the cleaning mechanism needs to be installed, move the U-shaped plate until the U-shaped plate coincides with the jack on the upper side of the mounting plate, and then insert the plug rod into the inner side of the jack to connect and fix the U-shaped plate and the mounting plate, completing the installation operation of the automatic cleaning mechanism, and reducing the installation and disassembly difficulty of the cleaning mechanism;

[0015] 2. For this kind of high-precision metal detector, when the conveyor belt needs to be cleaned, start the air cylinder. The output end of the air cylinder extends to make the lifting rod and the scraper move upward. During the upward movement of the scraper, the connecting plate and the pumping pipe are driven to move, so that the nozzle moves to the lower side of the conveyor belt, and then start the booster pump. The booster pump works to extract the cleaning liquid inside the storage barrel and spray it from the nozzle to the bottom of the conveyor belt, cleaning the surface of the conveyor belt during its operation, and improving the cleaning efficiency of the metal detector. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is a top view schematic diagram of the overall structure of a high-precision metal detector of the present utility model;

[0018] Figure 2 is a side view schematic diagram of the overall structure of a high-precision metal detector of the present utility model;

[0019] Figure 3 It is a schematic diagram of the cleaning structure of a high-precision metal detector of the present utility model;

[0020] Figure 4 It is a schematic diagram of the material spraying structure of a high-precision metal detector of the present utility model.

[0021] In the figure: 1, detection table; 2, automatic cleaning mechanism; 3, conveyor belt; 4, drive motor; 5, mounting plate; 6, support rod; 7, connecting rod; 8, detection channel; 9, display panel; 10, controller; 11, U-shaped plate; 12, jack; 13, insertion rod; 14, lifting rod; 15, bottom plate; 16, cylinder; 17, scraper; 18, connecting plate; 19, storage bin; 20, extraction pipe; 21, booster pump; 22, nozzle. Specific embodiments

[0022] The following is a description of the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for the purpose of illustrating and explaining the present utility model, and are not used to limit the present utility model.

[0023] Embodiment: As Figures 1-4 shown, a high-precision metal detector of the present utility model includes a detection table 1, and an automatic cleaning mechanism 2 is provided at the front end of the detection table 1;

[0024] The automatic cleaning mechanism 2 includes a U-shaped plate 11. The left and right sides of the middle part of the U-shaped plate 11 are both penetrated and slidably connected with lifting rods 14. A scraper 17 is fixedly connected to the upper side between the lifting rods 14. During the movement of the lifting rods 14, the scraper 17 will move up and down. A connecting plate 18 is fixedly connected to the lower side of the front wall of the scraper 17. The left and right sides of the middle part of the connecting plate 18 are both penetrated and fixedly connected with extraction pipes 20. The extraction pipes 20 are both penetrated and fixedly connected to the upper side of the middle part of the front wall of the storage bin 19. Booster pumps 21 are provided on the upper sides of the outer peripheries of the extraction pipes 20. During the operation of the booster pumps 21, the materials inside the storage bin 19 are extracted through the extraction pipes 20 and sprayed out from the nozzles 22. Nozzles 22 are provided at the output ends of the extraction pipes 20. A bottom plate 15 is fixedly connected to the bottom between the two groups of lifting rods 14. A cylinder 16 is fixedly connected to the middle of the top wall of the bottom plate 15. During the operation of the cylinder 16, the lifting rods 14 will move up and down. The output end of the cylinder 16 is fixedly connected to the middle of the bottom wall of the U-shaped plate 11.

[0025] Among them, jacks 12 are provided on the front, back, left, and right sides of the top of the left and right walls of the U-shaped plate 11. Insertion rods 13 are penetrated and slidably connected to the inside of the jacks 12. After inserting the insertion rods 13 into the jacks 12, the U-shaped plate 11 can be fixed.

[0026] Among them, the storage bins 19 are respectively fixedly connected to the left and right sides of the bottom wall of the U-shaped plate 11, and the bottom plate 15 is located between the two groups of U-shaped plates 11.

[0027] Wherein, a conveyor belt 3 is arranged outside the inspection table 1, and support rods 6 are fixedly connected to the four corners of the bottom of the inspection table 1. The support rods 6 can support and fix the inspection table 1 and the components on its upper side.

[0028] Wherein, an inspection channel 8 is arranged in the middle of the inspection table 1, and a display panel 9 is arranged in the middle of the right side of the inspection channel 8.

[0029] Wherein, connecting rods 7 are fixedly connected to the upper and lower sides between two adjacent groups of support rods 6. A driving motor 4 is fixedly connected to the top of the support rod 6 at the rear end of the right side. When the driving motor 4 works, the conveyor belt 3 operates.

[0030] Wherein, mounting plates 5 are arranged on the left and right sides of the front end of the inspection table 1. The mounting plates 5 are both located inside the U-shaped plate 11. A controller 10 is arranged in the middle and lower part of the right side of the inspection table 1.

[0031] Working principle: When the automatic cleaning mechanism 2 needs to be installed, move the U-shaped plate 11 until the U-shaped plate 11 coincides with the jack 12 on the upper side of the mounting plate 5, and then insert the plug rod 13 into the inner side of the jack 12 to connect and fix the U-shaped plate 11 and the mounting plate 5, completing the installation operation of the automatic cleaning mechanism 2. Then start the cylinder 16. The output end of the cylinder 16 extends to make the lifting rod 14 and the scraper 17 move upward. During the upward movement of the scraper 17, the connecting plate 18 and the material extraction pipe 20 are driven to move, so that the nozzle 22 moves to the lower side of the conveyor belt 3. Then start the booster pump 21. The booster pump 21 works to extract the cleaning liquid inside the storage bucket 19 and spray it from the nozzle 22 onto the bottom of the conveyor belt 3 to clean the surface of the conveyor belt 3 during its operation.

[0032] Finally, it should be noted that: In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention.

[0033] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0034] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-precision metal detector, comprising a detection table (1), characterized in that: The front end of the detection platform (1) is provided with an automatic cleaning mechanism (2); The automatic cleaning mechanism (2) comprises a U-shaped plate (11), wherein lifting rods (14) are passed through and slidably connected to the left and right sides of the middle of the U-shaped plate (11), a scraper (17) is fixedly connected to the upper side between the lifting rods (14), a connecting plate (18) is fixedly connected to the lower side of the front wall of the scraper (17), a material extraction pipe (20) is passed through and fixedly connected to the left and right sides of the middle of the connecting plate (18), the material extraction pipe (20) is passed through and fixedly connected to the upper side of the middle of the front wall of the material storage barrel (19), a booster pump (21) is provided on the upper side of the outer periphery of the material extraction pipe (20), and a nozzle (22) is provided at the output end of the material extraction pipe (20), a bottom plate (15) is fixedly connected to the bottom between the two groups of lifting rods (14), a cylinder (16) is fixedly connected to the middle of the top wall of the bottom plate (15), and the output end of the cylinder (16) is fixedly connected to the middle of the bottom wall of the U-shaped plate (11).

2. A high-precision metal detector according to claim 1, characterized in that: Insertion holes (12) are provided at the front and rear sides of the tops of the left and right walls of the U-shaped plate (11), and insertion rods (13) are penetrated and slidably connected to the inner sides of the insertion holes (12).

3. A high-precision metal detector according to claim 1, characterized in that: The material storage barrel (19) is fixedly connected to the left and right sides of the bottom wall of the U-shaped plate (11), respectively, and the bottom plate (15) is located between the two groups of U-shaped plates (11).

4. A high-precision metal detector according to claim 1, characterized in that: A conveyor belt (3) is arranged outside the detection platform (1), and support rods (6) are fixedly connected to the four corners of the bottom of the detection platform (1).

5. A high-precision metal detector according to claim 1, characterized in that: A detection channel (8) is arranged in the middle of the detection platform (1), and a display panel (9) is arranged in the middle of the right side of the detection channel (8).

6. A high-precision metal detector according to claim 4, characterized in that: Connecting rods (7) are fixedly connected on both upper and lower sides between two adjacent groups of support rods (6), and a driving motor (4) is fixedly connected to the top of the support rod (6) at the right rear end.

7. A high-precision metal detector according to claim 1, characterized in that: The front end of the detection platform (1) is provided with mounting plates (5) on both sides, and the mounting plates (5) are located inside the U-shaped plate (11). A controller (10) is provided in the lower middle part of the right side of the detection platform (1).