Rotary ball valve clamp

By designing a rotating ball valve fixture including a rotating cylinder, an intake control valve and a butt shaft, the automatic rotation and running-in of the ball valve core is realized, and the problem of manual running-in is solved in the prior art is time-consuming and labor-intensive, and the running-in efficiency and quality are improved.

CN223012957UActive Publication Date: 2025-06-24ZHAOQING ZHENGSU TECH CO LTD
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Patent Information

Application Number
CN202422150987.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

In the prior art, the running-in between the ball valve core and the ball valve shell mainly relies on manual operation, which is time-consuming and labor-intensive, and the running-in quality cannot be guaranteed, making it difficult to meet the requirements of modern production.

Method used

A rotating ball valve clamp is designed, including a rotating cylinder, an intake control valve and a butt shaft. The ball valve core is rotated and run-in through an automated way, and the number and time of run-in can be set, and it will automatically stop after completion.

Benefits of technology

The automatic rotation and running-in of the ball valve core is realized, the running-in efficiency and quality is improved, the time and labor of manual operation are reduced, and the needs of modern production are met.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223012957U_ABST
    Figure CN223012957U_ABST
Patent Text Reader

Abstract

The utility model provides a rotating ball valve clamp which comprises a base, at least one ball valve clamp body is installed on the base, the ball valve clamp body comprises a rotating air cylinder installed on the base, the rotating air cylinder is vertically arranged upwards, an air inlet control valve is arranged on one side of the rotating air cylinder, and an air outlet control valve is arranged on the other side of the rotating air cylinder. The air inlet control valve is connected with the rotating air cylinder through a pipeline, a butt joint rotating shaft is installed on the rotating air cylinder, the supporting bottom plate is fixed to a shell of the rotating air cylinder, the butt joint rotating shaft penetrates through the supporting bottom plate and then extends upwards, and a pair of clamp supporting plates which are arranged in parallel at intervals are symmetrically installed on the left side and the right side of the supporting bottom plate. An arc-shaped positioning groove is formed in the top of each clamp supporting plate. The rotary ball valve clamp is reasonable in design, simple in structure, high in automation degree and good in running-in quality, automatic rotation of the ball valve element can be achieved, the running-in times of the ball valve element can be set, and automatic stopping can be achieved after running-in is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of fixtures, and particularly relates to a rotating ball valve fixture. Background Art

[0002] The structure of a common ball valve is as shown in Figure 1 and Figure 2 and includes a ball valve housing 100 and a ball valve core 110. The ball valve core 110 is assembled in the ball valve housing 100. When the ball valve is just produced, the friction force of the internal structure is relatively large. It is necessary to apply oil first and then rotate the ball valve core 110 to form good running-in between the ball valve core 110 and the ball valve housing 100. In the prior art, generally, the manual running-in method is adopted. After manually applying oil, the ball valve core 110 is rotated manually to form good running-in between the ball valve core 110 and the ball valve housing 100. However, manual operation is time-consuming and laborious, and the running-in quality cannot be guaranteed, and it is increasingly difficult to meet the requirements of modern production. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a rotating ball valve fixture, which can realize the automatic rotation of the ball valve core, and can set the number of running-in times of the ball valve core, and automatically stop after completion, with high automation degree and good running-in quality.

[0004] To achieve the above technical solution, the utility model provides a rotating ball valve fixture, including: a base, at least one ball valve fixture body is installed on the base, the ball valve fixture body includes a rotating cylinder installed on the base, the rotating cylinder is arranged vertically upward, an air inlet control valve is arranged on one side of the rotating cylinder, the air inlet control valve is connected with the rotating cylinder through a pipeline, a docking rotating shaft is installed on the rotating cylinder, a support bottom plate is fixed on the outer shell of the rotating cylinder, and the docking rotating shaft extends upward after passing through the support bottom plate. A pair of fixture support plates arranged in parallel at intervals are symmetrically installed on the left and right sides of the support bottom plate, and an arc-shaped positioning groove is arranged at the top of each fixture support plate.

[0005] In the above technical solution, during actual work, only the bottom of the ball valve core needs to be inserted onto the docking rotating shaft, and then the ball valve housing is embedded in the arc-shaped positioning groove arranged at the top of the fixture support plate. Then, the rotating cylinder is opened through the air inlet control valve, the rotating cylinder drives the docking rotating shaft to rotate, the docking rotating shaft drives the ball valve core to rotate, and the rotation time of the rotating cylinder can be controlled through the air inlet control valve, so that the number of running-in times of the ball valve core can be controlled. After rotating for the specified time, it automatically stops, thereby improving the running-in efficiency and quality of the ball valve core.

[0006] Preferably, two ball valve fixture bodies arranged in parallel at intervals are installed on the base, and the running-in operation of two ball valves can be carried out simultaneously, improving the overall efficiency.

[0007] Preferably, an avoidance hole is provided at the butt joint at the bottom of the fixture support plate and the support bottom plate, which can reduce the overall weight of the fixture and also facilitate better observation of the butt joint situation between the ball valve core and the butt joint rotating shaft.

[0008] Preferably, a limiting protrusion for limiting butt joint with the ball valve core is provided on the butt joint rotating shaft to ensure that the butt joint rotating shaft can drive the ball valve core to rotate together.

[0009] Preferably, the base, the support bottom plate, the fixture support plate, and the butt joint rotating shaft are all made of ABS plastic.

[0010] The beneficial effects of a rotating ball valve fixture provided by the present utility model are as follows: This rotating ball valve fixture is reasonably designed and has a simple structure. It can realize the automatic rotation of the ball valve core, and can set the number of running-in times of the ball valve core and automatically stop after completion. It has a high degree of automation and good running-in quality. During actual work, only need to insert the bottom of the ball valve core onto the butt joint rotating shaft, then embed the ball valve housing into the arc-shaped positioning groove provided at the top of the fixture support plate, and then open the rotary cylinder through the air inlet control valve. The rotary cylinder drives the butt joint rotating shaft to rotate, and the butt joint rotating shaft drives the ball valve core to rotate. And the rotation time of the rotary cylinder can be controlled through the air inlet control valve, thereby controlling the number of running-in times of the ball valve core. After rotating for the specified time, it automatically stops, so as to improve the running-in efficiency and quality of the ball valve core. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structure assembly schematic diagram of the ball valve.

[0012] Figure 2 It is a three-dimensional structure explosion schematic diagram of the ball valve.

[0013] Figure 3 It is a three-dimensional structure assembly schematic diagram of the present utility model.

[0014] Figure 4 It is a three-dimensional structure explosion diagram of the present utility model.

[0015] Figure 5 It is a three-dimensional structure schematic diagram when the present utility model is butt-jointed with the ball valve.

[0016] In the figure: 1. Base; 2. Rotary cylinder; 3. Support bottom plate; 4. Butt joint rotating shaft; 5. Air inlet control valve; 6. Fixture support plate; 7. Arc-shaped positioning groove; 8. Avoidance hole; 100. Ball valve housing; 110. Ball valve core. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0018] Embodiment: A rotating ball valve fixture.

[0019] Refer to Figures 1 to 5 As shown, a rotating ball valve fixture includes: a base 1, on which two parallel and spaced ball valve fixture bodies are installed, which can perform running-in operations on two ball valves simultaneously to improve the overall efficiency. The ball valve fixture body includes a rotating cylinder 2 installed on the base 1, the rotating cylinder 2 is arranged vertically upward, and an air inlet control valve 5 is arranged on one side of the rotating cylinder 2. The air inlet control valve 5 is connected to the rotating cylinder 2 through a pipeline. During actual work, the opening and closing of the rotating cylinder 2 can be controlled through the air inlet control valve 5. A docking rotating shaft 4 is installed on the rotating cylinder 2, and a limiting protrusion for limiting docking with the ball valve core 110 is arranged on the docking rotating shaft 4 to ensure that the docking rotating shaft 4 can drive the ball valve core 110 to rotate together. The support bottom plate 3 is fixed on the outer shell of the rotating cylinder 2, and the docking rotating shaft 4 passes through the support bottom plate 3 and extends upward. A pair of spaced and parallel fixture support plates 6 are symmetrically installed on the left and right sides of the support bottom plate 3. An arc-shaped positioning groove 7 is arranged at the top of each fixture support plate 6. An avoidance hole 8 is arranged at the butt joint of the bottom of the fixture support plate 6 and the support bottom plate 3, which can reduce the overall weight of the fixture and is also convenient for better observing the docking situation between the ball valve core 110 and the docking rotating shaft 4. In this embodiment, the base 1, the support bottom plate 3, the fixture support plates 6, and the docking rotating shaft 4 are all made of ABS plastic.

[0020] This rotating ball valve fixture is reasonably designed and has a simple structure. It can realize the automatic rotation of the ball valve core 110, and the number of running-in times of the ball valve core 110 can be set and it will stop automatically after completion. It has a high degree of automation and good running-in quality. During actual work, only the bottom of the ball valve core 110 needs to be inserted onto the docking rotating shaft 4, and then the ball valve housing 100 is embedded in the arc-shaped positioning groove 7 arranged at the top of the fixture support plate 6. Then, the rotating cylinder 2 is opened through the air inlet control valve 5. The rotating cylinder 2 drives the docking rotating shaft 4 to rotate, and the docking rotating shaft 4 drives the ball valve core 110 to rotate. And the rotation time of the rotating cylinder 2 can be controlled through the air inlet control valve 5, thereby controlling the number of running-in times of the ball valve core 110. After rotating for the specified time, it will stop automatically, thus improving the running-in efficiency and quality of the ball valve core 110.

[0021] The above is the preferred embodiment of the present utility model, but the present utility model should not be limited to the content disclosed in this embodiment and the accompanying drawings. Therefore, all equivalent or modified implementations completed without departing from the spirit disclosed by the present utility model fall within the protection scope of the present utility model.

Claims

1. A rotating ball valve fixture, comprising a base, characterized in that: At least one ball valve clamp body is installed on the base, and the ball valve clamp body includes a rotating cylinder installed on the base, the rotating cylinder is arranged vertically upward, an air intake control valve is arranged on one side of the rotating cylinder, the air intake control valve and the rotating cylinder are connected by a pipeline, a docking shaft is installed on the rotating cylinder, a supporting base plate is fixed on the outer shell of the rotating cylinder, and the docking shaft extends upward after passing through the supporting base plate, a pair of clamp support plates arranged in parallel at intervals are symmetrically installed on the left and right sides of the supporting base plate, and an arc-shaped positioning groove is arranged on the top of each clamp support plate.

2. The rotating ball valve fixture according to claim 1, characterized in that: Two ball valve clamp bodies arranged in parallel and at intervals are installed on the base.

3. The rotating ball valve fixture according to claim 1, characterized in that: A clearance hole is provided at the joint between the bottom of the clamp support plate and the support bottom plate.

4. The rotating ball valve fixture according to claim 1, characterized in that: The docking rotating shaft is provided with a limiting protrusion which is docked with the ball valve core.

5. The rotating ball valve fixture according to claim 1, characterized in that: The base, the supporting bottom plate, the fixture supporting plate and the docking shaft are all made of ABS plastic.