Conveying belt dust suppressant spraying device
By designing the conveyor dust suppressor spraying device of the bracket assembly and dust suppression assembly, the problem of insufficient coverage of existing devices and difficulty in replacing the spray head is solved, achieving all-round dust suppression effect and convenient maintenance.
Patent Information
- Application Number
- CN202422107940.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing conveyor belt dust suppression spraying device has insufficient coverage effect, and the one-sided installation coverage is not comprehensive enough, and the spray head of the gantry structure is difficult to replace and maintain when it fails.
A conveyor belt dust suppressor spraying device including a bracket assembly and a dust suppression assembly is designed. The bracket assembly is connected to a connecting base through an n-type bracket. The dust suppression assembly includes a spray unit and an adjustment unit, and a locking assembly is provided on the spray unit to allow adjustment and fixation of the spray angle.
It realizes all-round dust suppression effect on the conveyor belt, simplifies the replacement and maintenance of the spray head, and improves the installation flexibility of the device.
Smart Images

Figure CN223015975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor belt dust suppression devices, in particular to a conveyor belt dust suppressant spraying device. Background Technique
[0002] A dust suppressant is a chemical preparation designed specifically for suppressing dust. By capturing, adsorbing, and agglomerating dust particles, it locks them within a network structure, playing the roles of moistening, bonding, coagulating, moisture absorption, dust prevention, corrosion prevention, and anti-scouring.
[0003] When a conveyor belt conveys some materials with dust (such as coal mines), a spraying device is set on the side of the conveyor belt to spray the dust suppressant, thereby achieving the dust suppression effect.
[0004] However, the existing conveyor belt dust suppression spraying devices are generally set on one side or through a gantry structure. Among them, the spraying device set on one side has an insufficient coverage, affecting the dust suppression effect. The gantry structure can achieve a full-range coverage of the space above the conveyor belt, ensuring a good dust suppression effect. However, when the spraying heads on the gantry structure malfunction, they are not easy to replace. Based on this, a conveyor belt dust suppressant spraying device is provided. Content of the Utility Model
[0005] The purpose of the utility model is to provide a conveyor belt dust suppressant spraying device to solve the problems in the above background.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A conveyor belt dust suppressant spraying device includes a bracket assembly. The bracket assembly includes an n-shaped bracket and a connection base. There are multiple connection bases. Every two of the multiple connection bases form a group, and multiple groups of connection bases are respectively fixed on the outer sides of the two vertical parts and the horizontal part of a fixed seat.
[0007] The n-shaped bracket is connected with a dust suppression assembly through the connection base. The n-shaped brackets are distributed on the outside and the top of the conveyor belt frame. The dust suppression assembly is used to spray the dust suppressant above the conveyor belt.
[0008] The dust suppression assembly includes a spraying unit and an adjusting unit. The adjusting unit is used to adjust the spraying angle of the spraying unit according to the distribution distance of the bracket assembly, so as to achieve full-range dust suppression of the conveyor belt in the area between two bracket assemblies.
[0009] A locking assembly is further arranged on the spraying unit. The locking assembly is used to fix the spraying angle of the spraying unit.
[0010] As a further scheme of the utility model: The spraying unit includes a transverse spray pipe, a linkage bevel gear, a connecting hose, a shunt pipe, a spraying head, and a main water pipe.
[0011] The horizontal nozzle and the vertical nozzle are respectively rotatably connected to a plurality of connecting bases, and the horizontal nozzle is parallel to the horizontal part of the fixed seat, and the vertical nozzle is flush with the vertical part of the fixed seat;
[0012] The connecting hoses are respectively connected between the two ends of the horizontal nozzle and the tops of the two vertical nozzles, the shunt pipe is fixed to the bottom end of one vertical nozzle, and the sprinkler head is fixed to one side of the horizontal nozzle and the vertical nozzle;
[0013] The plurality of shunt pipes in the plurality of spraying units are connected and communicated with the main water pipe, and the dust suppressant is transported to the inside of the vertical nozzle and the horizontal nozzle through an external transfer pump, the main water pipe and the shunt pipe and is sprayed out through the sprinkler head, so as to realize the covering and dust suppression of the dust suppressant on both sides and above the conveyor belt.
[0014] As a further solution of the present invention: the adjusting unit includes a linkage bevel gear and a transmission bevel gear;
[0015] The linkage bevel gears are symmetrically fixed to the outer sides of both ends of the horizontal nozzle, the two transmission bevel gears are respectively fixed to the outer tops of the two vertical nozzles, and the two transmission bevel gears are respectively engaged with the two linkage bevel gears;
[0016] When one vertical nozzle rotates, the transmission of the linkage bevel gear and the transmission bevel gear can drive the synchronous rotation of the horizontal nozzle and the other vertical nozzle, so as to realize the rotation operation of the vertical nozzles synchronously towards the inside or synchronously towards the outside.
[0017] As a further solution of the present invention: the locking assembly includes a fixed round block, an arc-shaped rail groove and a locking bolt;
[0018] The fixed round block is fixed to the outside of one vertical nozzle and is attached to the upper surface of a connecting base, the arc-shaped rail groove is opened at the top of the fixed round block and penetrates to the bottom of the fixed round block, the locking bolt penetrates through the arc-shaped rail groove and is threadedly connected to the connecting base, and a threaded hole for fastening the stud of the locking bolt is opened on the connecting base;
[0019] The tight extrusion between the fixed round block and the connecting base by the locking bolt is used to realize the rotation locking of the vertical nozzle.
[0020] As a further solution of the present invention: the bracket assembly further includes a fixed seat and a fastening nut;
[0021] The fixed seat is welded and fixed to the outside of the conveyor belt frame, one vertical part of the n-shaped bracket penetrates through the upper and lower ends of the fixed seat, and the fastening nuts are symmetrically distributed at the upper and lower ends of the fixed seat and are threadedly connected to the n-shaped bracket, so as to realize the relative fixation of the n-shaped bracket and the fixed seat.
[0022] As a further solution of the present utility model: the fixed circular block and the shunt pipe are connected to the same vertical spray pipe, and the vertical part of the n-shaped bracket in contact with the n-shaped bracket is on the same side as this vertical spray pipe.
[0023] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0024] By setting the bracket assembly and the dust suppression assembly, the bracket assembly can drive the whole dust suppression assembly to rotate to one side of the conveyor belt, so as to facilitate the replacement and maintenance of the spray head. At the same time, the angle of the spray head can be adjusted according to the distribution distance of the dust suppression assembly, so that the dust suppression coverage areas between adjacent two groups of dust suppression assemblies overlap, thereby ensuring an all-round dust suppression effect and effectively improving the installation flexibility of the device. Description of the Drawings
[0025] Figure 1 is a structural schematic diagram of the present utility model;
[0026] Figure 2 is a structural distribution diagram of the bracket assembly and the dust suppression assembly of the present utility model;
[0027] Figure 3 is of the present utility model Figure 2 enlarged view of the position A in.
[0028] In the figure: 1, bracket assembly; 101, fixed seat; 102, n-shaped bracket; 103, fastening nut; 104, connection base; 2, dust suppression assembly; 201, horizontal spray pipe; 202, linkage bevel gear; 203, vertical spray pipe; 204, drive bevel gear; 205, connection hose; 206, shunt pipe; 207, spray head; 208, main water pipe; 3, locking assembly; 301, fixed circular block; 302, arc-shaped rail groove; 303, locking bolt. Detailed Embodiment
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0030] Please refer to Figures 1 to 3 , in the embodiment of the present utility model, a conveyor belt dust suppressant spraying device includes a bracket assembly 1. The bracket assembly 1 includes an n-shaped bracket 102 and a connection base 104. There are multiple connection bases 104, and every two of the multiple connection bases 104 form a group. Moreover, multiple groups of connection bases 104 are respectively fixed on the outer sides of the two vertical parts and the horizontal part of the fixed seat 101;
[0031] The n-type bracket 102 is connected with a dust suppression component 2 through a connecting base 104. The n-type brackets 102 are distributed on the outer side and the top of the conveyor belt frame, and the dust suppression component 2 is used to spray dust suppressant above the conveyor belt;
[0032] The dust suppression component 2 includes a spraying unit and an adjusting unit. The adjusting unit is used to adjust the spraying angle of the spraying unit according to the distribution distance of the bracket components 1, so as to realize the all-round dust suppression of the conveyor belt in the area between two bracket components 1;
[0033] A locking component 3 is also arranged on the spraying unit, and the locking component 3 is used to fix the spraying angle of the spraying unit;
[0034] The spraying unit includes a transverse spray pipe 201, a linkage bevel gear 202, a connecting hose 205, a shunt pipe 206, a spray head 207 and a main water pipe 208;
[0035] The transverse spray pipe 201 and the vertical spray pipe 203 are respectively rotatably connected to a plurality of connecting bases 104, and the transverse spray pipe 201 is parallel to the transverse part of the fixed seat 101, and the vertical spray pipe 203 is flush with the vertical part of the fixed seat 101;
[0036] The connecting hoses 205 are respectively connected between the two ends of the transverse spray pipe 201 and the tops of the two vertical spray pipes 203. The shunt pipe 206 is fixed to the bottom end of one vertical spray pipe 203, and the spray heads 207 are fixed to one side of the transverse spray pipe 201 and the vertical spray pipe 203;
[0037] The plurality of shunt pipes 206 in the plurality of spraying units are connected and communicated with the main water pipe 208. The dust suppressant is transported to the inside of the vertical spray pipe 203 and the transverse spray pipe 201 through an external transfer pump, the main water pipe 208 and the shunt pipe 206 and is sprayed out through the spray heads 207, so as to realize the covering dust suppression of the two sides and the upper part of the conveyor belt by the dust suppressant;
[0038] The adjusting unit includes a linkage bevel gear 202 and a transmission bevel gear 204;
[0039] The linkage bevel gears 202 are symmetrically fixed to the outer sides of the two ends of the transverse spray pipe 201, and the two transmission bevel gears 204 are respectively fixed to the outer tops of the two vertical spray pipes 203, and the two transmission bevel gears 204 are respectively engaged with the two linkage bevel gears 202;
[0040] When one vertical spray pipe 203 rotates, the synchronous rotation of the transverse spray pipe 201 and the other vertical spray pipe 203 can be driven through the transmission of the linkage bevel gear 202 and the transmission bevel gear 204, so as to realize the rotation operation of the vertical spray pipes 203 synchronously towards the inside or synchronously towards the outside;
[0041] The locking component 3 includes a fixed circular block 301, an arc-shaped rail groove 302, and a locking bolt 303;
[0042] The fixed circular block 301 is fixed to the outside of a vertical spray pipe 203 and fits against the upper surface of a connection base 104. The arc-shaped rail groove 302 is opened at the top of the fixed circular block 301 and penetrates to the bottom of the fixed circular block 301. The locking bolt 303 penetrates through the arc-shaped rail groove 302 and is threadedly connected to the connection base 104. A threaded hole for tightening the stud of the locking bolt 303 is opened on the connection base 104;
[0043] Through the tight extrusion between the fixed circular block 301 and the connection base 104 by the locking bolt 303, the rotational locking of the vertical spray pipe 203 is realized.
[0044] In this embodiment, it should be supplemented and explained that multiple groups of the bracket components 1 are uniformly arranged along the long side direction of the conveyor belt;
[0045] After the bracket components 1 are installed, the orientation angle of the spray heads 207 can be adjusted according to the distance between two adjacent groups of bracket components 1. The operation steps are as follows:
[0046] First, loosen the locking bolt 303. At this time, the locking bolt 303 releases the extrusion of the fixed circular block 301, and then releases the rotational locking of the vertical spray pipe 203. At this time, the vertical spray pipe 203 can be rotated. This vertical spray pipe 203 drives a linkage bevel gear 202 to rotate through the drive bevel gear 204 at its top. This linkage bevel gear 202 drives the horizontal spray pipe 201 to rotate. The horizontal spray pipe 201 drives another vertical spray pipe 203 to rotate through the transmission of another linkage bevel gear 202 and another drive bevel gear 204. Then, the synchronous adjustment of the orientations of the spray heads 207 on the horizontal spray pipe 201 and the two vertical spray pipes 203 is realized, so that the multiple spray heads 207 rotate inwards or outwards synchronously. In this way, the contraction angle of the trajectories of the dust suppressant sprayed by the multiple spray heads 207 can be changed (it should be noted that the trajectories of the dust suppressant sprayed by the three groups of spray heads 207 on the horizontal spray pipe 201 and the two vertical spray pipes 203 are in a trapezoidal state, so as to realize the dust wrapping above the conveyor belt and promote the dust to fall back onto the conveyor belt);
[0047] When the contraction opening of the dust suppressant trajectory (i.e., the position at the end far from the spray head 207) is located in the middle of the three groups of spray heads 207 in the next group of dust suppression components 2 or exceeds the position of the three groups of spray heads 207, the rotation of the vertical spray pipe 203 can be stopped. In this way, the dust suppression coverage areas between two adjacent groups of dust suppression components 2 overlap, and then the all-round dust suppression effect is ensured. Finally, tighten the locking bolt 303.
[0048] Please refer specifically to Figures 1 to 3, the bracket assembly 1 further includes a fixed seat 101 and fastening nuts 103;
[0049] The fixed seat 101 is welded and fixed to the outside of the conveyor belt frame. A vertical portion of the n-shaped bracket 102 penetrates through the upper and lower ends of the fixed seat 101. The fastening nuts 103 are symmetrically distributed at the upper and lower ends of the fixed seat 101 and are threadedly connected to the n-shaped bracket 102 to realize the relative fixation of the n-shaped bracket 102 and the fixed seat 101;
[0050] The fixed round block 301 and the shunt pipe 206 are connected to the same vertical spray pipe 203, and the vertical portion of the n-shaped bracket 102 in contact with the n-shaped bracket 102 is on the same side as this vertical spray pipe 203.
[0051] In this embodiment, it should be supplemented that: an external thread is formed at the position where the vertical portion of the n-shaped bracket 102 contacts the fixed seat 101, and the height of the other vertical portion of the n-shaped bracket 102 is lower than the height of this vertical portion. By the fitting of the two fastening nuts 103 with the upper and lower ends of the fixed seat 101, the height and rotational fixation of the n-shaped bracket 102 can be realized;
[0052] When it is necessary to replace the faulty spray head 207, the fastening nut 103 can be loosened, so that the n-shaped bracket 102 can be rotated or disassembled, and then all the spray heads 207 can be moved away from the conveyor belt, so as to facilitate the replacement operation of the spray head 207. After the replacement is completed, it can be reset. Compared with the traditional fixed gantry structure, its maintenance efficiency is faster and the operation is easier.
[0053] The above-mentioned is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A conveyor belt dust suppressant spraying device, comprising a bracket assembly (1), characterized in that: The support assembly (1) comprises an n-type support (102) and a connecting base (104); a plurality of the connecting bases (104) are provided, and the plurality of connecting bases (104) are grouped in pairs, and the plurality of groups of connecting bases (104) are respectively fixed to the outer sides of two vertical portions and a horizontal portion of a fixing base (101); The n-type bracket (102) is connected to a dust suppression component (2) via a connection base (104); the n-type bracket (102) is distributed on the outside and top of a conveyor belt frame, and is used to spray dust suppression agent above the conveyor belt via the dust suppression component (2); The dust suppression assembly (2) comprises a spraying unit and an adjusting unit, wherein the adjusting unit is used to adjust the spraying angle of the spraying unit according to the distribution spacing of the support assemblies (1), thereby achieving all-round dust suppression for the conveyor belt located in the area between the two support assemblies (1); The spray unit is also provided with a locking assembly (3), and the locking assembly (3) is used to fix the spraying angle of the spray unit.
2. A conveyor belt dust suppressant spraying device according to claim 1, characterized in that: The spraying unit comprises a transverse spray pipe (201), a linkage bevel gear (202), a connecting hose (205), a diversion pipe (206), a spray head (207) and a main water pipe (208); The horizontal nozzle (201) and the vertical nozzle (203) are rotatably connected to the plurality of connection bases (104), respectively, and the horizontal nozzle (201) is parallel to the horizontal portion of the fixing base (101), and the vertical nozzle (203) is flush with the vertical portion of the fixing base (101); The connecting hose (205) is respectively connected between the two ends of the horizontal nozzle (201) and the top ends of the two vertical nozzles (203); the flow divider (206) is fixed to the bottom end of a vertical nozzle (203); and the spray head (207) is fixed to one side of the horizontal nozzle (201) and the vertical nozzle (203); The plurality of branch pipes (206) in the plurality of spraying units are connected to the main water pipe (208), and the dust suppressant is transported to the inside of the vertical spray pipe (203) and the horizontal spray pipe (201) through an external delivery pump, the main water pipe (208), and the branch pipe (206), and is sprayed out through the spraying head (207), so as to achieve dust suppression by covering both sides and the top of the conveyor belt with the dust suppressant.
3. A conveyor belt dust suppressant spraying device according to claim 2, characterized in that: The adjustment unit comprises a linkage bevel gear (202) and a transmission bevel gear (204); The linkage bevel gear (202) is symmetrically fixed to the two ends of the outer side of the horizontal nozzle (201), the two transmission bevel gears (204) are respectively fixed to the outer tops of the two vertical nozzles (203), and the two transmission bevel gears (204) are respectively connected to the two linkage bevel gears (202); When one vertical nozzle (203) rotates, the transmission of the linkage bevel gear (202) and the transmission bevel gear (204) can drive the lateral nozzle (201) and the other vertical nozzle (203) to rotate synchronously, thereby realizing the synchronous inward or outward rotation operation of the vertical nozzle (203).
4. A conveyor belt dust suppressant spraying device according to claim 2, characterized in that: The locking assembly (3) comprises a fixed round block (301), an arc-shaped track groove (302), and a locking bolt (303); The fixed round block (301) is fixed to the outside of a vertical nozzle (203) and is fitted with the upper surface of a connecting base (104); the arc-shaped track groove (302) is opened at the top of the fixed round block (301) and penetrates to the bottom of the fixed round block (301); the locking bolt (303) penetrates the arc-shaped track groove (302) and is threadedly connected to the connecting base (104); and the connecting base (104) is provided with a threaded hole for fastening the locking bolt (303) stud; The locking bolt (303) tightly squeezes the fixed round block (301) and the connecting base (104) to achieve rotation locking of the vertical nozzle (203).
5. A conveyor belt dust suppressant spraying device according to claim 4, characterized in that: The bracket assembly (1) further comprises a fixing seat (101) and a fastening nut (103); The fixing seat (101) is welded and fixed to the outside of the conveyor belt frame, a vertical portion of the n-type bracket (102) passes through the upper and lower ends of the fixing seat (101), and the fastening nut (103) is symmetrically distributed at the upper and lower ends of the fixing seat (101) and is threadedly connected to the n-type bracket (102) to achieve relative fixation between the n-type bracket (102) and the fixing seat (101).
6. A conveyor belt dust suppressant spraying device according to claim 5, characterized in that: The fixed round block (301) and the flow dividing pipe (206) are connected to the same vertical nozzle (203), and the vertical portion of the n-type bracket (102) in contact with the n-type bracket (102) is located on the same side as the vertical nozzle (203).