Multifunctional aluminum veneer surface treatment device
By designing a multi-functional aluminum veneer surface treatment device, heating and scraping oil stains with electric heating pipes, and cleaning with servo motor-driven cleaning board brushes, the problem of difficult cleaning of oil stains on the aluminum veneer surface is solved, and an efficient and convenient cleaning process is achieved.
Patent Information
- Application Number
- CN202421875388.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-05
Smart Images

Figure CN223027893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single aluminum plate production, in particular to a multifunctional surface treatment device for aluminum veneers. Background Technique
[0002] An aluminum veneer refers to a building decoration material formed by processing through chromating and other treatments and then using fluorocarbon spraying technology. The fluorocarbon coating mainly refers to polyvinylidene fluoride resin, which is divided into primer, topcoat, and varnish. The spraying process is generally divided into two coats, three coats, or four coats. The fluorocarbon coating has excellent corrosion resistance and weather resistance, can resist acid rain, salt spray, and various air pollutants, has extremely good heat and cold resistance, can resist strong ultraviolet radiation, can maintain no fading and no powdering for a long time, and has a long service life.
[0003] Currently, after the production of aluminum veneers, there is often a certain amount of oil stain attached to their surfaces that needs to be cleaned. However, the viscosity of the oil stain is relatively large, making the cleaning process rather troublesome. Therefore, we propose a multifunctional surface treatment device for aluminum veneers to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to solve the drawback that after the production of aluminum veneers in the prior art, there is often a certain amount of oil stain attached to their surfaces that needs to be cleaned, but the viscosity of the oil stain is relatively large, making the cleaning process rather troublesome, and to propose a multifunctional surface treatment device for aluminum veneers.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A multifunctional surface treatment device for aluminum veneers includes a machine base. Conveyor mechanisms are arranged on both sides of the machine base, and the conveyor mechanisms are used to convey single aluminum plates. Two limiting guide rails are symmetrically installed on the top of the machine base, and the limiting guide rails are used to limit the lateral movement of single aluminum plates. The surface treatment device further includes:
[0007] A descaling mechanism, which is respectively connected to the two limiting guide rails, and the descaling mechanism is used to heat and scrape the oil stains on the single aluminum plates.
[0008] A cleaning mechanism, which is respectively connected to the tops of the two limiting guide rails, and the cleaning mechanism is used to wipe and clean the single aluminum plates after descaling.
[0009] In a possible design, the conveying mechanism includes a material guiding plate fixedly installed on one side of the machine base. An installation hole is formed in the material guiding plate, and a support roller is rotatably connected in the installation hole. The top of the support roller extends above the material guiding plate. A fixed frame is fixedly installed on the top of the material guiding plate. A driving motor is fixedly installed on one side of the fixed frame. The output shaft of the driving motor extends into the fixed frame and is fixedly installed with a driving roller. One end of the driving roller is rotatably connected to the inner wall of one side of the fixed frame. The driving roller cooperates with the support roller to convey the single aluminum plate.
[0010] In a possible design, the descaling mechanism includes a mounting frame fixedly connected to the tops of two limiting guide rails respectively. A plurality of electric heating tubes are fixedly installed at equal intervals on the inner wall of the top of the mounting frame. When the electric heating tubes are energized, they can soften the dirt attached to the single aluminum plate. A scraping component is arranged on one side of the top of the mounting frame, and the bottom of the scraping component extends below the mounting frame.
[0011] In a possible design, the scraping component includes two limiting rods symmetrically and fixedly installed on one side of the top of the mounting frame. The same moving plate is slidably sleeved on the two limiting rods. A collecting box is fixedly installed on one side of the bottom of the moving plate. The opening side of the collecting box faces the mounting frame. A scraping knife is fixedly installed at the bottom of the opening side of the collecting box, and the scraping knife is in contact with the top of the single aluminum plate.
[0012] In a possible design, the tops of the two limiting rods are fixedly installed with the same fixing plate. Two rotating rods are symmetrically and rotatably connected to the top of the fixing plate. A same clamping shaft is fixedly installed at the bottom of one side where the two rotating rods are close to each other. An elastic clamping seat is fixedly installed on the top of the moving plate, and the clamping shaft is movably clamped with the elastic clamping seat.
[0013] In a possible design, a tension spring is sleeved on the limiting rod, and the top end and the bottom end of the tension spring are respectively fixedly connected to the bottom of the fixing plate and the top of the moving plate.
[0014] In a possible design, the cleaning mechanism includes a support frame fixedly installed on the tops of two limiting guide rails. A sliding plate is slidably connected in the support frame. A cleaning brush plate is fixedly installed at the bottom of the sliding plate, and the cleaning brush plate is used to clean the single aluminum plate. A servo motor is fixedly installed on the top of the support frame. The output shaft of the servo motor extends into the support frame and is connected with a transmission component, and the transmission component is connected with the sliding plate.
[0015] In a possible design, the transmission component includes a transmission disc fixedly installed on the output shaft of the servo motor. A blocking shaft is fixedly installed at an eccentric position at the bottom of the transmission disc. A rectangular groove is formed in the top of the sliding plate. The bottom end of the blocking shaft extends into the rectangular groove, and the blocking shaft is in transmission cooperation with the inner wall of the rectangular groove.
[0016] In this application, first, the single aluminum plate is inserted from the fixing frame on the side close to the mounting frame. After the single aluminum plate is inserted between the support roller and the driving roller, the single aluminum plate can contact the driving roller and the support roller. Then, the driving motor can be started to drive the driving roller to rotate. The static friction force between the driving roller and the single aluminum plate can drive the single aluminum plate to move. After the single aluminum plate is moved into the mounting frame, the heat emitted by the heating tube in the energized state can heat the single aluminum plate, softening the dirt attached to the single aluminum plate. Then, the moving plate can be pushed downward to drive the collection box to move downward. At this time, the scraper can be pushed downward so that the scraper contacts the top of the single aluminum plate. Then, the rotating rod can be rotated downward so that the clamping shaft moves downward in an arc shape, and the clamping shaft is engaged with the elastic clamping seat, thereby limiting the height of the moving plate, and thus keeping the position of the scraper stable. After that, as the single aluminum plate moves horizontally, the dirt attached to the single aluminum plate can be scraped off under the action of the scraper. As the dirt accumulates on the scraper, the dirt can enter the collection box to realize the collection of the dirt. After the single aluminum plate after scraping moves to contact the cleaning brush plate, the servo motor is started to drive the transmission disc to rotate. At this time, the blocking shaft can be driven to move in a circular motion. In cooperation with the rectangular groove, the sliding plate can be driven to move horizontally back and forth in the support frame, thereby driving the cleaning brush plate to move. When the single aluminum plate after scraping continues to move, the residual stains attached to the single aluminum plate can be cleaned under the cleaning of the cleaning brush plate. After that, when the single aluminum plate moves to contact the driving roller and the support roller on the other side, the driving motor can be started to drive the driving roller to rotate, so as to move out the cleaned single aluminum plate.
[0017] Beneficial effects:
[0018] In the present utility model, for the multifunctional aluminum single plate surface treatment device, through the conveying mechanism, the single aluminum plate can be inserted between the driving roller and the support roller on one side, and then the driving motor can be started to drive the driving roller to rotate. At this time, the driving roller is used to drive the single aluminum plate to move, thereby conveying the single aluminum plate so as to clean the single aluminum plate.
[0019] In the present utility model, for the multifunctional aluminum single plate surface treatment device, through the descaling mechanism, when the single aluminum plate to be treated passes through the mounting frame, the heat emitted by the heating tube in the energized state can heat the single aluminum plate, softening the dirt attached to the single aluminum plate. Then, after the single aluminum plate contacts the scraping assembly, the scraping assembly can be used to scrape off the dirt attached to the single aluminum plate.
[0020] In the present utility model, for the described multifunctional aluminum single-plate surface treatment device, through the cleaning mechanism, the servo motor can be started to drive the transmission component to operate. At this time, the slide plate can be driven to move horizontally, thereby driving the cleaning brush plate to move. When the single aluminum plate after scraping continues to move, it can be cleaned by the cleaning brush plate, and the residues attached to the single aluminum plate can be removed.
[0021] After the present utility model conveys the single aluminum plate to be cleaned to the machine base, it can soften and scrape the dirt on the single aluminum plate. Therefore, in actual use, it is convenient to clean the single aluminum plate, so it has good usability. Brief Description of the Drawings
[0022] Figure 1 is a three-dimensional schematic diagram of the first perspective structure of a multifunctional aluminum single-plate surface treatment device proposed by the present utility model;
[0023] Figure 2 is a three-dimensional schematic diagram of the second perspective structure of a multifunctional aluminum single-plate surface treatment device proposed by the present utility model;
[0024] Figure 3 is a three-dimensional schematic diagram of the connection structure of the guide plate, fixed frame, drive motor and support roller of a multifunctional aluminum single-plate surface treatment device proposed by the present utility model;
[0025] Figure 4 is a three-dimensional schematic diagram of the connection structure of the mounting frame, multiple electric heating tubes, moving plate, collection box and scraper of a multifunctional aluminum single-plate surface treatment device proposed by the present utility model.
[0026] In the figure: 1, machine base; 2, guide plate; 3, fixed frame; 4, drive motor; 5, driving roller; 6, support roller; 7, limit guide rail; 8, mounting frame; 9, electric heating tube; 10, limit rod; 11, moving plate; 12, collection box; 13, scraper; 14, fixing plate; 15, tension spring; 16, rotating rod; 17, clamping shaft; 18, elastic clamping seat; 19, support frame; 20, servo motor; 21, slide plate; 22, cleaning brush plate; 23, transmission disc; 24, rectangular groove; 25, stop shaft. Detailed Embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0028] Embodiment 1
[0029] Refer to Figures 1-4, a processing device, comprising a machine base 1, a descaling mechanism and a cleaning mechanism. Conveyor mechanisms are arranged on both sides of the machine base 1 for conveying single aluminum plates. Two limiting guide rails 7 are symmetrically installed on the top of the machine base 1. The limiting guide rails 7 are used for limiting the lateral movement of the single aluminum plates. The descaling mechanism is respectively connected to the two limiting guide rails 7 and is used for heating and scraping the oil stains on the single aluminum plates. The cleaning mechanism is respectively connected to the tops of the two limiting guide rails 7 and is used for wiping and cleaning the single aluminum plates after descaling.
[0030] The conveyor mechanism includes a guide plate 2 fixedly installed on one side of the machine base 1. An installation hole is formed in the guide plate 2, and a support roller 6 is rotatably connected in the installation hole. The top of the support roller 6 extends above the guide plate 2. A fixing frame 3 is fixedly installed on the top of the guide plate 2. A driving motor 4 is fixedly installed on one side of the fixing frame 3. The output shaft of the driving motor 4 extends into the fixing frame 3 and is fixedly installed with a driving roller 5. One end of the driving roller 5 is rotatably connected to the inner wall of one side of the fixing frame 3. The driving roller 5 and the support roller 6 cooperate to convey the single aluminum plate. When the single aluminum plate is inserted between the driving roller 5 and the support roller 6 on one side, the driving motor 4 can be started to drive the driving roller 5 to rotate. At this time, the driving roller 5 is used to drive the single aluminum plate to move, so as to convey the single aluminum plate for cleaning.
[0031] The descaling mechanism includes a mounting frame 8 fixedly connected to the tops of two limiting guide rails 7 respectively. A plurality of electric heating tubes 9 are fixedly installed at equal intervals on the inner wall of the top of the mounting frame 8. When the electric heating tubes 9 are energized, they can soften the dirt adhering to the single aluminum plate. A scraping assembly is arranged on one side of the top of the mounting frame 8, and the bottom of the scraping assembly extends below the mounting frame 8. When the single aluminum plate to be processed passes through the mounting frame 8, the heat generated by the electric heating tubes 9 in the energized state at this time can heat the single aluminum plate, so that the dirt adhering to the single aluminum plate is softened. After the single aluminum plate contacts the scraping assembly, the scraping assembly can be used to scrape the dirt adhering to the single aluminum plate. The scraping assembly includes two limiting rods 10 symmetrically and fixedly installed on one side of the top of the mounting frame 8. The same moving plate 11 is slidably sleeved on the two limiting rods 10. A collection box 12 is fixedly installed on one side of the bottom of the moving plate 11. The opening side of the collection box 12 faces the mounting frame 8. A scraping knife 13 is fixedly installed at the bottom of the opening side of the collection box 12. The scraping knife 13 is in contact with the top of the single aluminum plate. When the moving plate 11 is pushed downward to drive the collection box 12 to move downward, the scraping knife 13 can be pushed downward at this time, so that the scraping knife 13 is in contact with the top of the single aluminum plate. After that, as the single aluminum plate keeps moving horizontally, the dirt adhering to the single aluminum plate can be scraped off under the action of the scraping knife 13. As the dirt accumulates on the scraping knife 13, the dirt can enter the collection box 12 to realize the collection of the dirt. The tops of the two limiting rods 10 are fixedly installed with the same fixing plate 14. Two rotating rods 16 are symmetrically and rotatably connected to the top of the fixing plate 14. A clamping shaft 17 is fixedly installed at the bottom of one side of the two rotating rods 16 close to each other. An elastic clamping seat 18 is fixedly installed on the top of the moving plate 11. The clamping shaft 17 is movably clamped with the elastic clamping seat 18. After the scraping knife 13 is moved to be in contact with the single aluminum plate, the rotating rod 16 can be rotated downward at this time, so that the clamping shaft 17 moves in an arc downward, so that the clamping shaft 17 is clamped with the elastic clamping seat 18, so as to limit the height of the moving plate 11, so that the position of the scraping knife 13 can be kept stable and can continuously contact the single aluminum plate.
[0032] The cleaning mechanism includes a support frame 19 fixedly installed on the tops of two limit guide rails 7. A sliding plate 21 is slidably connected inside the support frame 19. A cleaning brush 22 is fixedly installed at the bottom of the sliding plate 21. The cleaning brush 22 is used to clean the single aluminum plate. A servo motor 20 is fixedly installed on the top of the support frame 19. The output shaft of the servo motor 20 extends into the support frame 19 and is connected with a transmission assembly. The transmission assembly is connected with the sliding plate 21. By starting the servo motor 20 to drive the transmission assembly to operate, at this time, the sliding plate 21 can be driven to move horizontally, so as to drive the cleaning brush 22 to move. When the single aluminum plate that has been scraped continues to move, it can be cleaned by the cleaning brush 22, and the residues attached to the single aluminum plate can be cleaned. The transmission assembly includes a transmission disk 23 fixedly installed on the output shaft of the servo motor 20. A stop shaft 25 is fixedly installed at an eccentric position at the bottom of the transmission disk 23. A rectangular groove 24 is formed at the top of the sliding plate 21. The bottom end of the stop shaft 25 extends into the rectangular groove 24. The stop shaft 25 is in transmission cooperation with the inner wall of the rectangular groove 24. When the servo motor 20 is started to drive the transmission disk 23 to rotate, at this time, the stop shaft 25 can be driven to perform a circular motion. In cooperation with the rectangular groove 24, the sliding plate 21 can be driven to perform a reciprocating horizontal motion inside the support frame 19, so as to drive the cleaning brush 22 to perform a reciprocating horizontal motion and clean the single aluminum plate in the form of friction.
[0033] This application can be used in the technical field of single aluminum plate production, and can also be used in other fields applicable to this application.
[0034] Embodiment 2
[0035] Reference Figure 2 , on the basis of Embodiment 1, an improvement is made: A multifunctional aluminum single plate surface treatment device, which is applied to the technical field of single aluminum plate production. A tension spring 15 is sleeved on the limit rod 10. The top and bottom ends of the tension spring 15 are respectively fixedly connected with the bottom of the fixed plate 14 and the top of the moving plate 11. By using the upward pulling force of the tension spring 15, after the clamping shaft 17 and the elastic clamping seat 18 are disengaged, the moving plate 11 can be pulled upward to reset, so as to move the scraper 13 upward, and then it is convenient to clean the dirt falling into the scraper 13 and the collection box 12.
[0036] However, as is well known to those skilled in the art, the working principles and wiring methods of the drive motor 4, the electric heating tube 9 and the servo motor 20 are common knowledge, and they all belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0037] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A multifunctional aluminum single plate surface treatment device, comprising a machine base (1), wherein both sides of the machine base (1) are provided with a conveying mechanism, the conveying mechanism is used to convey the single aluminum plate, and two limit guide rails (7) are symmetrically installed on the top of the machine base (1), the limit guide rails (7) are used to limit the position of the single aluminum plate when it moves horizontally, and the characteristics are as follows: The surface treatment device also includes: A descaling mechanism, the descaling mechanism is connected to the two limit guide rails (7) respectively, and is used to heat and scrape off the oil stains on the single aluminum plate; A cleaning mechanism is connected to the top of the two limit guide rails (7) respectively, and is used to wipe and clean the single aluminum plate after descaling.
2. A multifunctional aluminum veneer surface treatment device according to claim 1, characterized in that: The conveying mechanism comprises a material guide plate (2) fixedly mounted on one side of a machine base (1), a mounting hole being formed on the material guide plate (2), a support roller (6) being rotatably connected in the mounting hole, the top of the support roller (6) extending to the top of the material guide plate (2), a fixed frame (3) being fixedly mounted on the top of the material guide plate (2), a drive motor (4) being fixedly mounted on one side of the fixed frame (3), an output shaft of the drive motor (4) extending into the fixed frame (3) and a driving roller (5) being fixedly mounted thereon, one end of the driving roller (5) being rotatably connected to an inner wall of one side of the fixed frame (3), the driving roller (5) cooperating with the support roller (6) to convey the single aluminum plate.
3. The multifunctional aluminum veneer surface treatment device according to claim 1 is characterized in that: The descaling mechanism comprises a mounting frame (8) fixedly connected to the tops of the two limit guide rails (7), a plurality of electric heating tubes (9) are fixedly mounted at equal intervals on the inner wall of the top of the mounting frame (8), and the electric heating tubes (9) are capable of softening dirt attached to the single aluminum plate when the electric heating tubes (9) are energized, and a scraping assembly is arranged on one side of the top of the mounting frame (8), and the bottom of the scraping assembly extends to the bottom of the mounting frame (8).
4. The multifunctional aluminum veneer surface treatment device according to claim 3 is characterized in that: The scraping assembly comprises two limit rods (10) symmetrically fixedly mounted on one side of the top of the mounting frame (8); a same movable plate (11) is slidably sleeved on the two limit rods (10); a collecting box (12) is fixedly mounted on one side of the bottom of the movable plate (11); an opening side of the collecting box (12) faces the mounting frame (8); a scraper (13) is fixedly mounted on the bottom of one side of the opening of the collecting box (12); and the scraper (13) contacts the top of the single aluminum plate.
5. The multifunctional aluminum veneer surface treatment device according to claim 4, characterized in that: The top ends of the two limit rods (10) are fixedly mounted with a same fixed plate (14), the top end of the fixed plate (14) is symmetrically rotatably connected to two rotating rods (16), the bottom ends of the two rotating rods (16) on a side close to each other are fixedly mounted with a same clamping shaft (17), the top end of the movable plate (11) is fixedly mounted with an elastic clamping seat (18), and the clamping shaft (17) and the elastic clamping seat (18) are movably clamped.
6. A multifunctional aluminum veneer surface treatment device according to claim 4 or 5, characterized in that: A tension spring (15) is sleeved on the limiting rod (10), and the top end and the bottom end of the tension spring (15) are fixedly connected to the bottom of the fixed plate (14) and the top of the movable plate (11) respectively.
7. The multifunctional aluminum veneer surface treatment device according to claim 1 is characterized in that: The cleaning mechanism comprises a support frame (19) fixedly mounted on the top of two limit guide rails (7), a slide plate (21) is slidably connected inside the support frame (19), a cleaning brush (22) is fixedly mounted on the bottom of the slide plate (21), and the cleaning brush (22) is used to clean the single aluminum plate, a servo motor (20) is fixedly mounted on the top of the support frame (19), an output shaft of the servo motor (20) extends into the support frame (19) and is connected to a transmission assembly, and the transmission assembly is connected to the slide plate (21).
8. The multifunctional aluminum veneer surface treatment device according to claim 7, characterized in that: The transmission assembly comprises a transmission disc (23) fixedly mounted on the output shaft of the servo motor (20), a stop shaft (25) fixedly mounted at an eccentric position at the bottom of the transmission disc (23), a rectangular groove (24) being formed at the top of the slide plate (21), the bottom end of the stop shaft (25) extending into the rectangular groove (24), and the stop shaft (25) being in transmission engagement with the inner wall of the rectangular groove (24).