Grinding wheel with grinding wheel layer easy to replace

Through the design of the detachable grinding wheel module, the problem of the existing grinding wheel needs to be replaced as a whole is solved, and the replacement of individual modules and simplified disassembly is realized, reducing maintenance costs and improving efficiency.

CN223057480UActive Publication Date: 2025-07-04ANSHAN GRINDING WHEEL CO LTD
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Patent Information

Application Number
CN202422286226.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-04
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing grinding wheel is designed to be integrated, resulting in the damaged part that needs to be replaced as a whole, which increases costs and is complex in maintenance, and the disassembly process is time-consuming and labor-intensive.

Method used

Designed as a grinding wheel module and inner module that are detachably connected, it is tightened by tightening parts, and the damaged module can be replaced separately. It only needs to be removed through the equipment notch when disassembly.

Benefits of technology

It realizes rapid replacement of a single module, reduces maintenance costs, simplifies the disassembly process, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223057480U_ABST
    Figure CN223057480U_ABST
Patent Text Reader

Abstract

The utility model relates to a grinding wheel with an easy-to-replace grinding wheel layer, which comprises a fixing part, a grinding wheel layer and a grinding wheel layer, and is characterized in that the fixing part is internally provided with an inner ring; the inner module is detachably connected with the fixing part; a plurality of grinding wheel modules are arranged, all the grinding wheel modules are mutually combined to form a circular ring, the grinding wheel modules are detachably connected to the periphery of the inner module, and the grinding wheel modules are detachably connected; and the tightening component is used for fastening the grinding wheel module and the inner module. Compared with the prior art, the utility model has the advantages that the grinding wheel modules and the inner module are fastened through the tightening component, and the quick disassembly of a single module is realized through the matching of the grinding wheel modules, so that when a certain module is damaged, the module can be quickly replaced, and the cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding wheel production, and specifically refers to a grinding wheel with an easily replaceable grinding wheel layer. Background Art

[0002] A grinding wheel is a tool used for grinding processing, usually composed of abrasive, binder, and pores. During the manufacturing process of the grinding wheel, abrasive particles are mixed with the binder, and then through processes such as pressing and sintering, a grinding tool with a certain shape is formed. The grinding wheel is mainly used for operations such as grinding, cutting, deburring, and polishing of metal or non-metal materials, and has a wide range of applications in fields such as machining, automotive manufacturing, aerospace, and precision instrument manufacturing. According to different processing requirements, grinding wheels with different particle sizes, hardnesses, and shapes can be selected to complete specific tasks.

[0003] In the grinding wheels of the prior art, many grinding wheels adopt an integrally formed design, which means that the grinding wheel is a whole part made of a single material and structure. Although such a designed grinding wheel may be simpler in manufacturing and have higher strength, there are also some obvious disadvantages. First, if a certain part of the grinding wheel is damaged or severely worn, usually the entire grinding wheel needs to be replaced instead of just replacing the damaged part, which undoubtedly increases the usage cost. Second, when performing maintenance or replacing the grinding wheel, since the grinding wheel is a fixed integral structure, often the entire grinding wheel together with its protective cover needs to be removed. Such a process not only takes time but also may result in additional consumption of human and material resources, increasing the complexity and difficulty of the maintenance work.

[0004] In view of this, it is necessary to improve the above-mentioned defects.

[0005] The information disclosed in this background art section is only intended to enhance the overall understanding of the present invention and should not be regarded as an admission or any form of implication that this information constitutes prior art already known to those of ordinary skill in the art. Summary of the Utility Model

[0006] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a grinding wheel with an easily replaceable grinding wheel layer.

[0007] To solve the above technical problem, the technical solution provided by the utility model is as follows:

[0008] A grinding wheel with an easily replaceable grinding wheel layer, comprising:

[0009] A fixing part, inside which an inner ring is provided;

[0010] An inner module, which is detachably connected to the fixing part;

[0011] Grinding wheel module, a plurality of said grinding wheel modules are provided, and all the grinding wheel modules are combined with each other to form a ring. The grinding wheel module is detachably connected to the periphery of the inner module, and the grinding wheel modules are detachably connected to each other;

[0012] Tightening member, the tightening member is used to fasten the grinding wheel module and the inner module.

[0013] As an improvement, a plurality of uniformly distributed recesses three are formed on the fixing portion, and convex portions three adapted to the recesses three are provided on the inner diameter of the inner module. The convex portions three and the recesses three are engaged with each other and closely attached.

[0014] As an improvement, a plurality of uniformly distributed recesses two are formed on the outer edge of the inner module. The number of the recesses two corresponds to the number of the grinding wheel modules. Convex portions two adapted to the recesses two are provided on the inner edge of the grinding wheel module two. The convex portions two and the recesses two are engaged with each other and closely attached.

[0015] As an improvement, a convex portion one and a recess one are respectively provided at both ends of the grinding wheel module. The convex portion one of one of the grinding wheel modules is engaged in the recess one of the adjacent grinding wheel module. The convex portion one and the recess one are engaged with each other and closely attached.

[0016] As an improvement, the tightening member is a connecting steel plate. The connecting steel plate is arranged at the front and rear parts of the grinding wheel module and is adapted to its quantity. The connecting steel plates on any one side are connected to each other to form a ring.

[0017] As an improvement, a plurality of screw holes three and screw holes two are respectively formed on the part of the connecting steel plate close to the inner diameter and far from the inner diameter. Screw holes one for cooperating with the screw holes two are formed on the grinding wheel module. Screw holes four for cooperating with the screw holes three are formed on the inner module. The screw holes two and the screw holes one, and the screw holes three and the screw holes four are tightly connected to each other by screws.

[0018] As an improvement, baffles are arranged at the front and rear parts of the fixing portion. The baffles are fixedly connected to the inner module. The diameter of the baffle is equal to the diameter of the ring formed by the connection of the connecting steel plates.

[0019] Compared with the traditional technology, the advantages of the present utility model are as follows: The present utility model is provided with a plurality of grinding wheel modules, and the whole is separated by means of mutual splicing. During use, if one module is damaged, it can be quickly replaced without replacing the whole grinding wheel, which reduces the cost. At the same time, when disassembling, there is no need to disassemble the whole protective cover and its equipment. Only need to align the damaged grinding wheel with the notch of the protective cover and then turn the tightening member to disassemble, which improves the maintenance efficiency and is convenient for replacement. Description of the Drawings

[0020] Figure 1A three-dimensional structure diagram of the overall structure of the present utility model;

[0021] Figure 2 A three-dimensional exploded view of the present utility model;

[0022] Figure 3 A three-dimensional view of the grinding wheel module of the present utility model;

[0023] Figure 4 A three-dimensional view of the fixing part of the present utility model;

[0024] Figure 5 A cross-sectional view of the fixing part of the present utility model;

[0025] Figure 6 A three-dimensional view of the connecting steel plate of the present utility model;

[0026] As shown in the figure: 1. Fixing part; 2. Inner ring; 3. Inner module; 4. Grinding wheel module; 5. Third concave part; 6. Third convex part; 7. Second concave part; 8. Second convex part; 9. First convex part; 10. First concave part; 11. Connecting steel plate; 12. Third screw hole; 13. Second screw hole; 14. First screw hole; 15. Fourth screw hole; 16. Screw; 17. Baffle. Detailed implementation manners

[0027] Here, the exemplary embodiments will be described in detail, and the examples are shown in the drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementation manners described in the following exemplary embodiments do not represent all implementation manners consistent with the present disclosure. On the contrary, they are only examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0028] Please refer to the attached drawings of the specification Figures 1 to 6 , the present utility model discloses a grinding wheel with an easily replaceable grinding wheel layer. The grinding wheel includes a fixing part 1, an inner module 3, a grinding wheel module 4, and a tightening member. Among them, an inner ring 2 is provided inside the fixing part 1 for connecting the drive shaft of an additionally installed drive device. The inner module 3 is detachably connected to the fixing part 1; a plurality of grinding wheel modules 4 are provided, and all the grinding wheel modules 4 are combined with each other to form a ring. Moreover, the size of a single grinding wheel module 4 is smaller than the size of the notch of the protective cover of the currently used grinding wheel device. The grinding wheel module 4 is detachably connected to the periphery of the inner module 3, and the grinding wheel modules 4 are also detachably connected to each other; through the tightening member, the connection between the grinding wheel module 4 and the inner module 3 is tightened. When disassembly is required, by operating the tightening member, it can be quickly disassembled and then taken out through the notch of the protective cover of the grinding wheel device, so that it is not necessary to remove the entire grinding wheel device.

[0029] To further explain the specific working principle of the present utility model, in a preferred embodiment of the present utility model, a number of uniformly distributed recesses three 5 are provided on the fixing part 1, and a protrusion three 6 adapted to the recesses three 5 is provided on the inner diameter of the inner module 3. The protrusion three 6 and the recesses three 5 are clamped and closely attached to each other. In addition, the connection can be strengthened by pasting or applying an adhesive on the inner diameter of the inner module 3. During use, the fixing part 1 is driven to rotate by an additionally installed driving component, and then the inner module 3 is driven to rotate.

[0030] Meanwhile, a number of uniformly distributed recesses two 7 are provided on the outer edge of the inner module 3. The number of the recesses two 7 corresponds to the number of the grinding wheel modules 4. A protrusion two 8 adapted to the recesses two 7 is provided on the inner edge of the grinding wheel module 4 two. The protrusion two 8 and the recesses two 7 are clamped and closely attached to each other. Moreover, a protrusion one 9 and a recess one 10 are respectively provided at both ends of the grinding wheel module 4. The protrusion one 9 of one grinding wheel module 4 is clamped in the recess one 10 of the adjacent grinding wheel module 4, and the protrusion one 9 and the recess one 10 are clamped and closely attached to each other. Since the grinding wheel module 4 needs to be disassembled and assembled portably, it is impossible to fasten it by applying an adhesive. Therefore, in a preferred implementation of the present utility model, the present utility model designs a tightening component, which is a connecting steel plate 11. The connecting steel plate 11 is arranged at the front and rear parts of the grinding wheel module 4 and is adapted to its number. The connecting steel plates 11 on any one side are connected to each other to form a ring. At the same time, a number of screw holes three 12 and screw holes two 13 are respectively provided on the part of the connecting steel plate 11 close to and far from the inner diameter. A screw hole one 14 for cooperating with the screw holes two 13 is provided on the grinding wheel module 4, and a screw hole four 15 for cooperating with the screw holes three 12 is provided on the inner module 3. The screw holes two 13 and the screw hole one 14, as well as the screw holes three 12 and the screw hole four 15, are tightly connected to each other by screws 16. Through the fastening between the screws 16 and each screw hole, the connecting steel plate 11, the inner module 3 and the grinding wheel module 4 are connected together. When a certain grinding wheel module 4 is damaged, the connecting steel plate 11 can be removed by removing the screws 16, and then the grinding wheel module 4 can be slid out laterally for replacement.

[0031] Finally, to ensure the overall flatness of the equipment, baffles 17 are provided at the front and rear parts of the fixing part 1 designed by the present utility model. The baffles 17 are fixedly connected to the inner module 3, and the diameter of the baffles 17 is equal to the diameter of the ring formed by the enclosure of the connecting steel plate 11.

[0032] The above describes the present utility model and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the gist of the creation of the present utility model, design similar structural manners and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present utility model.

Claims

1. A grinding wheel with an easily replaceable grinding wheel layer, characterized in that, Including: A fixing part (1) with an inner ring (2) provided inside the fixing part (1); An inner module (3) detachably connected to the fixing part (1); A grinding wheel module (4), with a plurality of the grinding wheel modules (4) arranged such that all the grinding wheel modules (4) are combined with each other to form a ring, the grinding wheel module (4) detachably connected to the periphery of the inner module (3), and the grinding wheel modules (4) detachably connected to each other; A tightening component for fastening the grinding wheel module (4) and the inner module (3).

2. The grinding wheel with an easily replaceable grinding wheel layer according to claim 1, characterized in that: A plurality of uniformly distributed recesses three (5) are formed on the fixing part (1), and a protrusion three (6) adapted to the recesses three (5) is provided on the inner diameter of the inner module (3), and the protrusion three (6) and the recesses three (5) are snap-fitted and closely attached to each other.

3. The grinding wheel with an easily replaceable grinding wheel layer according to claim 1, wherein: A plurality of uniformly distributed recesses two (7) are formed on the outer edge of the inner module (3), the number of the recesses two (7) corresponding to the number of the grinding wheel modules (4), and a protrusion two (8) adapted to the recesses two (7) is provided on the inner edge of the grinding wheel module (4), and the protrusion two (8) and the recesses two (7) are snap-fitted and closely attached to each other.

4. The grinding wheel with an easily replaceable grinding wheel layer according to claim 1, wherein: A protrusion one (9) and a recess one (10) are respectively provided at both ends of the grinding wheel module (4), and the protrusion one (9) of one of the grinding wheel modules (4) is snap-fitted into the recess one (10) of the adjacent grinding wheel module (4), and the protrusion one (9) and the recess one (10) are snap-fitted and closely attached to each other.

5. The grinding wheel with an easily replaceable grinding wheel layer according to claim 1, wherein: The tightening component is a connecting steel plate (11), the connecting steel plate (11) is arranged at the front and rear parts of the grinding wheel module (4) and adapted to its quantity, and the connecting steel plates (11) on any one side are connected to each other to form a ring.

6. The grinding wheel with an easily replaceable grinding wheel layer according to claim 5, characterized in that: A plurality of screw holes three (12) and screw holes two (13) are respectively formed on the part of the connecting steel plate (11) close to and away from the inner diameter, a screw hole one (14) for cooperating with the screw holes two (13) is formed on the grinding wheel module (4), a screw hole four (15) for cooperating with the screw holes three (12) is formed on the inner module (3), and the screw holes two (13) and the screw hole one (14), and the screw holes three (12) and the screw hole four (15) are fastened and connected to each other by screws (16).

7. The grinding wheel with an easily replaceable grinding wheel layer according to claim 5, characterized in that: Baffles (17) are provided at the front and rear parts of the fixing part (1), the baffles (17) are fixedly connected to the inner module (3), and the diameter of the baffles (17) is equal to the diameter of the ring formed by the enclosure of the connecting steel plates (11).