Computer sewing machine model group production line
Through the linear layout of the computer needle car module production line and the multi-unit linkage design, the problem that existing computer needle car cannot be modular and multi-unit linkage is solved, and efficient and flexible production and processing are achieved to meet diversified production needs.
Patent Information
- Application Number
- CN202421784513.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Most of the existing computer needle cars are produced in single workstations, and cannot be modularly arranged, and multiple units cannot be linked together. The operating sequence cannot be flexibly set, which cannot meet the diverse production needs.
A computer needle car module production line is designed, adopting a linear layout, with a high degree of integration, the line body can be moved left and right to process, the operating sequence can be flexibly set, and multiple units can be linked, and efficient processing is achieved through the integration of control parts, needle car body, loading machine, and unloading mechanism and other components.
It realizes efficient and flexible production and processing, can process the same or different products, meets diverse production needs, and improves production efficiency and flexibility.
Smart Images
Figure CN223074377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewing machines, in particular to a production line of a computer sewing machine module. Background Art
[0002] A computer sewing machine, also known as a computerized sewing machine or an electronic sewing machine, is a sewing machine controlled by a computer program. Compared with traditional mechanical sewing machines, computer sewing machines have a higher degree of automation and more functions, and can perform complex pattern sewing, letter sewing, and other precise sewing tasks. Computer sewing machines are widely used in many industries such as clothing, shoes and hats, luggage, and decorations.
[0003] At present, most computer sewing machines are single-station production, and cannot be modularly arranged. At the same time, they cannot be linked with multiple machines, and the operation sequence cannot be flexibly set to synchronously process the same or different products, thus unable to meet the production requirements.
[0004] In view of this, the present application aims to provide a production line of a computer sewing machine module to better solve the above technical problems. Summary of the Utility Model
[0005] To solve the above problems, the utility model provides a production line of a computer sewing machine module, which has a linear layout, a high degree of integration, the line body can move left and right for processing, the operation sequence can be flexibly set, and multiple machines can be linked to process the same or different products, so as to better meet the production and processing requirements.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A production line of a computer sewing machine module includes a plurality of sewing machine units. The sewing machine units are linearly arranged. Each sewing machine unit is provided with a control part, a sewing machine body, a loading machine table, and a blanking mechanism that are respectively connected to the control part. The control part is provided with an operation table, and a conveying mechanism is arranged on the operation table. The loading machine table is arranged on one side or both sides of the sewing machine body. The loading machine table is provided with a carrier and a moving mechanism. The moving mechanism is connected to the carrier and is used to convey the carrier to the sewing machine body. A pushing mechanism is arranged on the sewing machine body, and the pushing mechanism is used to push the carrier located on the sewing machine body to the operation table. The conveying mechanism is used to convey the carrier to the loading machine table. The blanking mechanism is installed on the operation table and is used to take the processed fabric from the carrier.
[0008] Further, the control part is provided with a sliding base and an electric control box, and the electric control box is slidably arranged on the sliding base.
[0009] Further, a slide rail, a drag chain structure, a locking structure and a guardrail are provided on the sliding base. The electric control box is slidably mounted on the sliding base through the slide rail and is connected to the drag chain structure. The locking structure is mounted on the sliding base and is used for locking and fixing the position of the electric control box. The guardrail is mounted on the sliding base and surrounds the periphery of the electric control box.
[0010] Further, an automatic locking cover plate is provided on the carrier.
[0011] Further, a material placing rack and a material box are provided on the loading machine table.
[0012] Further, the conveying mechanism is provided with a first linear guide rail and a first clamping member. The first linear guide rail is mounted on the operating table, and the first clamping member is mounted on the first linear guide rail and is used for clamping and fixing the carrier.
[0013] Further, the moving mechanism includes a dragging component and a translation component. A loading position and a buffer position are provided on the loading machine table. The dragging component is mounted on the loading machine table and is used for pushing the carrier located at the loading position to the buffer position. The translation component is mounted on the loading machine table and is used for translating the carrier located at the buffer position to the sewing machine body.
[0014] Further, the dragging component is provided with a second linear guide rail and a second clamping member, and the translation component is provided with a third linear guide rail and a third clamping member.
[0015] Further, the second clamping member is provided with a first lifting cylinder and a first fixing column. The first lifting cylinder is mounted on the second linear guide rail, and the first fixing column is mounted on the first lifting cylinder and is used for abutting and fixing the carrier.
[0016] Further, the second clamping member is provided with a second lifting cylinder, a fixing plate and a second fixing column. The second lifting cylinder is mounted on the third linear guide rail, the fixing plate is mounted on the second lifting cylinder, and the second fixing column is mounted on the fixing plate and is used for abutting and fixing the carrier.
[0017] The beneficial effects of the present utility model are as follows:
[0018] The computerized sewing machine module production line provided by the present utility model includes a plurality of sewing machine units. The sewing machine units are linearly arranged. Each sewing machine unit is provided with a control part, a sewing machine body, a loading machine table, and a blanking mechanism that are respectively connected to the control part. The control part is provided with an operation table, and a conveying mechanism is arranged on the operation table. The loading machine table is arranged on one side or both sides of the sewing machine body. The loading machine table is provided with a carrier and a moving mechanism. The moving mechanism is connected to the carrier and is used to convey the carrier to the sewing machine body. A pushing mechanism is arranged on the sewing machine body, and the pushing mechanism is used to push the carrier located on the sewing machine body to the operation table. The conveying mechanism is used to convey the carrier to the loading machine table. The blanking mechanism is installed on the operation table and is used to take the processed fabric off the carrier. The structure of the present utility model is simple and reasonable. Through linear modular layout, it has flexibility and can be infinitely expanded. At the same time, by arranging the loading machine table on one side or both sides of the sewing machine body, the line body can move left and right for processing, the operation sequence can be flexibly set, and multiple units can be linked to process the same or different products. Based on production requirements, one person can operate multiple machines or multiple people can operate multiple machines flexibly, achieving high-efficiency processing. Description of the Drawings
[0019] Figure 1 Schematic layout diagram of a plurality of sewing machine units in some embodiments of the present application;
[0020] Figure 2 Schematic structural diagram of a single sewing machine unit in some embodiments of the present application;
[0021] Figure 3 Schematic connection diagram of the control part and the blanking mechanism in some embodiments of the present application;
[0022] Figure 4 Schematic structural diagram of the loading machine table in some embodiments of the present application;
[0023] Figure 5 Schematic structural diagram of the sewing machine body in some embodiments of the present application;
[0024] Figure 6 Schematic structural diagram of the towing component in some embodiments of the present application;
[0025] Figure 7 Schematic structural diagram of the translation component in some embodiments of the present application.
[0026] Description of the Reference Numerals:
[0027] Sewing machine unit 1, control part 2, operation console 21, conveying mechanism 22, first linear guide 221, first clamping part 222, sliding base 23, electric control box 24, slide rail 25, drag chain structure 26, locking structure 27, guardrail 28, sewing machine body 3, material pushing mechanism 31, loading machine table 4, carrier 41, cover plate 411, moving mechanism 42, dragging component 421, translation component 422, second linear guide 423, third linear guide 424, first lifting cylinder 425, first fixed column 426, second lifting cylinder 427, fixed plate 428, second fixed column 429, material placing rack 43, material box 44, blanking mechanism 5. Detailed implementation manner
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] Such as Figures 1 to 7As shown in the figure, the computerized sewing machine module production line described in this embodiment includes multiple sewing machine units 1, which are linearly arranged. The sewing machine unit 1 is provided with a control part 2, a sewing machine body 3, a loading machine table 4, and a blanking mechanism 5 that are respectively connected to the control part 2. The control part 2 is provided with an operation table 21, and a conveying mechanism 22 is arranged on the operation table 21. The loading machine table 4 is arranged on one side or both sides of the sewing machine body 3. The loading machine table 4 is provided with a carrier 41 and a moving mechanism 42. The moving mechanism 42 is connected to the carrier 41 and is used to convey the carrier 41 to the sewing machine body 3. The sewing machine body 3 is provided with a pushing mechanism 31, and the pushing mechanism 31 is used to push the carrier 41 located on the sewing machine body 3 to the operation table 21. The conveying mechanism 22 is used to convey the carrier 41 to the loading machine table 4. The blanking mechanism 5 is installed on the operation table 21 and is used to remove the processed fabric from the carrier 41.
[0032] This embodiment has a simple structure and reasonable design. Through linear modular layout, it has flexibility and can be infinitely expanded. At the same time, by arranging the loading machine table 4 on one side or both sides of the sewing machine body 3, the line body can move left and right for processing, the operation sequence can be flexibly set, and multiple units can be linked to process the same or different products. Based on production requirements, one person can operate multiple machines or multiple people can operate multiple machines flexibly to achieve high-efficiency processing.
[0033] Specifically, in this embodiment, the sewing machine body is a standard part and can be selected according to processing needs.
[0034] In some embodiments, the control part 2 is provided with a sliding base 23 and an electric control box 24, and the electric control box 24 is slidably arranged on the sliding base 23.
[0035] Specifically, the sliding base 23 is provided with a slide rail 25, a drag chain structure 26, a locking structure 27, and a guardrail 28. The electric control box 24 is slidably installed on the sliding base 23 through the slide rail 25 and is connected to the drag chain structure 26. The locking structure 27 is installed on the sliding base 23 and is used to lock and fix the position of the electric control box 24. The guardrail 28 is installed on the sliding base 23 and surrounds the periphery of the electric control box 24.
[0036] In this embodiment, it is specifically shown that the electric control box 24 is slidably arranged on the sliding base 23. Such a setting facilitates pulling out the electric control box 24 for maintenance. At the same time, the position of the electric control box 24 can be locked by the locking structure 27 to avoid sliding during use. The setting of the guardrail 28 can effectively improve the safety of use.
[0037] In some embodiments, the carrier 41 is provided with an automatic locking cover plate 411.
[0038] In this embodiment, by setting the automatic locking cover plate 411, it is in a closed state during the conveying process of the carrier 41 and is opened during processing, which is convenient for fixing and quickly conveying the fabric, and is safe and efficient.
[0039] In some embodiments, a material placing rack 43 and a material frame 44 are provided on the loading machine table 4.
[0040] Specifically, in this embodiment, a material frame 44 needs to be placed below the unloading mechanism 5 to collect the removed fabric. After the material frame 44 is full of fabric, a new empty material frame 44 can be manually replaced, and the material frame 44 full of fabric can be placed on the material placing rack 43, specifically the material placing rack 43 of the next process, so as to achieve portable material collection and feeding, reduce the personnel configuration, and realize one person operating multiple machines.
[0041] In some embodiments, the conveying mechanism 22 is provided with a first linear guide 221 and a first clamping member 222. The first linear guide 221 is installed on the operation table 21, and the first clamping member 222 is installed on the first linear guide 221 for clamping and fixing the carrier 41.
[0042] In this embodiment, the setting of the conveying mechanism 22 is specifically shown. During the conveying process, the carrier 41 can be clamped by the first clamping member 222, so that the carrier 41 on the operation table 21 is conveyed to the loading machine table 4 on the left / right side, realizing left / right movement processing of the production line body, and flexibly setting the operation sequence.
[0043] In some embodiments, the moving mechanism 42 includes a dragging component 421 and a translation component 422. The loading machine table 4 is provided with a loading position and a buffer position. The dragging component 421 is installed on the loading machine table 4 for pushing the carrier 41 located at the loading position to the buffer position, and the translation component 422 is installed on the loading machine table 4 for translating the carrier 41 located at the buffer position to the sewing machine body 3.
[0044] Specifically, the dragging component 421 is provided with a second linear guide 423 and a second clamping member, and the translation component 422 is provided with a third linear guide 424 and a third clamping member.
[0045] Specifically, the second clamping member is provided with a first lifting cylinder 425 and a first fixing column 426. The first lifting cylinder 425 is installed on the second linear guide 423, and the first fixing column is installed on the first lifting cylinder 425 for abutting and fixing the carrier 41.
[0046] Specifically, the second clamping member is provided with a second lifting cylinder 427, a fixing plate 428 and a second fixing column 429. The second lifting cylinder 427 is installed on the third linear guide 424, the fixing plate 428 is installed on the second lifting cylinder 427, and the second fixing column 429 is installed on the fixing plate 428 for abutting and fixing the carrier 41.
[0047] In this embodiment, the structural settings of the dragging assembly 421 and the translation assembly 422 are specifically shown. During specific use, a loading position and a buffer position are set on the loading machine table 4. An operator manually places the fabric to be processed on the carrier 41 at the loading position. Then, the dragging assembly 421 drags the carrier 41 from the loading position to the buffer position. Next, the translation assembly 422 moves the carrier 41 to the sewing machine body 3. After processing, the pushing mechanism 31 on the sewing machine body 3 pushes the carrier 41 towards the operating table 21. After the unloading mechanism 5 on the operating table 21 removes the fabric, the conveying mechanism 22 on the operating table 21 conveys the carrier 41 to the loading position of the loading machine table 4 on the left / right side of the production line body, and so on in a cycle for processing.
[0048] Specifically, on the loading machine table 4, two sets of translation assemblies 422 can be set. One set is used to translate the carrier 41 at the buffer position to the sewing machine body, and the other set is used to convey the carrier 41 at the loading position to the loading position on the adjacent loading machine table 4, so as to realize the flexible left-right allocation and processing of the production line body.
[0049] Specifically, for the unloading mechanism 5, the fabric can be unloaded by means of vacuum suction. An XY-axis moving mechanism 42 is provided on the operating table 21 to move the position of the vacuum suction fabric structure, so as to achieve a better material taking effect.
[0050] The above embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
Claims
1. A computerized sewing machine module production line, characterized in that, It includes multiple sewing machine units which are linearly arranged. Each sewing machine unit is provided with a control part, a sewing machine body, a loading machine platform and a blanking mechanism respectively connected to the control part. The control part is provided with an operation table, and a conveying mechanism is arranged on the operation table. The loading machine platform is arranged on one side or both sides of the sewing machine body. The loading machine platform is provided with a carrier and a moving mechanism. The moving mechanism is connected to the carrier and is used to convey the carrier to the sewing machine body. The sewing machine body is provided with a pushing mechanism which is used to push the carrier located on the sewing machine body to the operation table. The conveying mechanism is used to convey the carrier to the loading machine platform. The blanking mechanism is installed on the operation table and is used to take the processed fabric off the carrier.
2. The computerized needle sewing machine module production line according to claim 1, characterized in that, The control part is provided with a sliding base and an electric control box which is slidably arranged on the sliding base.
3. The computerized sewing machine module production line according to claim 2, wherein, The sliding base is provided with a slide rail, a drag chain structure, a locking structure and a guardrail. The electric control box is slidably installed on the sliding base through the slide rail and is connected to the drag chain structure. The locking structure is installed on the sliding base and is used to lock and fix the position of the electric control box. The guardrail is installed on the sliding base and surrounds the periphery of the electric control box.
4. The computerized sewing machine module production line according to claim 1, characterized in that, The carrier is provided with an automatic locking cover plate.
5. The computerized sewing machine module production line according to claim 1, characterized in that, The loading machine platform is provided with a material placing rack and a material box.
6. The computerized sewing machine module production line according to claim 1, characterized in that The conveying mechanism is provided with a first linear guide rail and a first clamping member. The first linear guide rail is installed on the operation table, and the first clamping member is installed on the first linear guide rail and is used to clamp and fix the carrier.
7. The computerized needle sewing machine module production line according to claim 1, characterized in that, The moving mechanism includes a dragging component and a translation component. The loading machine platform is provided with a loading position and a buffer position. The dragging component is installed on the loading machine platform and is used to push the carrier located at the loading position to the buffer position. The translation component is installed on the loading machine platform and is used to translate the carrier located at the buffer position to the sewing machine body.
8. The computerized sewing machine module production line according to claim 7, wherein, The dragging component is provided with a second linear guide rail and a second clamping member. The translation component is provided with a third linear guide rail and a third clamping member.
9. The computerized sewing machine module production line according to claim 8, wherein, The second clamping member is provided with a first lifting cylinder and a first fixed column. The first lifting cylinder is installed on the second linear guide rail, and the first fixed column is installed on the first lifting cylinder and is used to abut and fix the carrier.
10. The computerized sewing machine module production line according to claim 8, wherein, The second clamping member is provided with a second lifting cylinder, a fixing plate and a second fixed column. The second lifting cylinder is installed on the third linear guide rail, the fixing plate is installed on the second lifting cylinder, and the second fixed column is installed on the fixing plate and is used to abut and fix the carrier.