Transformer and electric equipment

Through the innovative design of magnetic core components and winding components, the problem of inconvenient installation of transformers is solved, the heat exchange efficiency and installation convenience are improved, and the process flow is simplified.

CN223078963UActive Publication Date: 2025-07-08SHENZHEN MEGMEET ELECTRICAL CO LTD
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Patent Information

Application Number
CN202422146286.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-08
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing transformer structure causes the shell to cover more winding surfaces, making it inconvenient to install.

Method used

The design of a magnetic core assembly, a first winding assembly and a second winding assembly is adopted, including a magnetic core body, a first magnetic arm and a second magnetic arm. The first winding and the second winding are respectively wound on the magnetic arm and are electrically connected by a metal sheet, combining the mounting seat and the sleeve structure to simplify the installation process.

Benefits of technology

It reduces the coverage area of the winding, improves heat exchange efficiency and installation convenience, simplifies the installation process, and reduces the defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model relates to the technical field of transformers, in particular to a transformer and electric equipment, and the transformer comprises a magnetic core assembly, a first winding assembly and a second winding assembly. The magnetic core assembly comprises a magnetic core body, a first magnetic arm and a second magnetic arm, the first magnetic arm and the second magnetic arm are fixed to the magnetic core body, and the first magnetic arm and the second magnetic arm are oppositely arranged. The first winding assembly comprises a first winding and a second winding, the first winding is wound on the first magnetic arm, and the second winding is wound on the second magnetic arm. The second winding assembly comprises a first metal sheet and a second metal sheet, the first metal sheet is arranged on the first winding in a buckled mode and electrically connected with the first magnetic arm, and the second metal sheet is arranged on the second winding in a buckled mode and electrically connected with the second magnetic arm. Through the structure, the first metal sheet is used as the secondary winding of the first winding, and the second metal sheet is used as the secondary winding of the second winding, so that the arrangement of the structure is reduced, and the installation process is simplified.
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Description

Technical Field

[0001] The embodiments of the present application relate to the technical field of transformers, and particularly to a transformer and an electrical equipment. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. Its main components are a primary coil, a secondary coil, and an iron core (magnetic core). Its main functions include: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer), etc.

[0003] In the process of implementing the present application, the inventor found that: currently, a transformer includes a housing, a magnetic core, and windings. The housing is arranged in a hollow square shape, the magnetic core is arranged inside the housing, and the windings are wound around the magnetic core; this structure causes the housing to cover a large part of the surface of the windings, making installation inconvenient. Summary of the Utility Model

[0004] The embodiments of the present application provide a transformer and an electrical equipment, which can improve the current situation where the housing covers a large part of the surface of the windings and installation is inconvenient.

[0005] To solve the above technical problems, a technical solution adopted in the embodiments of the present application is: providing a transformer, which includes a magnetic core assembly, a first winding assembly, and a second winding assembly. The magnetic core assembly includes a magnetic core body, a first magnetic arm, and a second magnetic arm. The first magnetic arm and the second magnetic arm are fixed to the magnetic core body and are arranged opposite to each other. The first winding assembly includes a first winding and a second winding. The first winding is wound around the first magnetic arm, and the second winding is wound around the second magnetic arm. The second winding assembly includes a first metal sheet and a second metal sheet. The first metal sheet is buckled on the first winding and is electrically connected to the first magnetic arm. The second metal sheet is buckled on the second winding and is electrically connected to the second magnetic arm.

[0006] In some embodiments, the first winding assembly further includes a first bushing and a second bushing. The first bushing is sleeved on the first magnetic arm, and the first winding is wound around the first bushing. The second bushing is sleeved on the second magnetic arm, and the second winding is wound around the second bushing.

[0007] In some embodiments, the transformer further includes a mounting base, and the mounting base is provided with a first mounting groove and a second mounting groove. The first bushing is provided with a first mounting portion protruding therefrom, and the first mounting portion is fixed in the first mounting groove. The second bushing is provided with a second mounting portion protruding therefrom, and the second mounting portion is fixed in the second mounting groove.

[0008] In some embodiments, the mounting base is further provided with a first through hole and a second through hole. The first metal sheet is buckled on the mounting base, the first winding assembly is located between the first metal sheet and the mounting base, the first metal sheet is provided with a first extension portion, the first extension portion passes through the first through hole, and the first extension portion is used for grounding or electrically connecting to other components. The second metal sheet is buckled on the mounting base, the second winding assembly is located between the second metal sheet and the mounting base, the second metal sheet is provided with a second extension portion, the second extension portion passes through the second through hole, and the second extension portion is used for grounding or electrically connecting to other components.

[0009] In some embodiments, the first winding assembly further includes a first connector and a second connector, the first connector is connected to the first winding, and the second connector is connected to the second winding. The mounting base is further provided with a first fixing portion and a second fixing portion, the connection between the first connector and the first winding is located at the first fixing portion, and the connection between the second connector and the second winding is located at the second fixing portion.

[0010] In some embodiments, the magnetic core body is provided with a first contact portion and a second contact portion, the first metal sheet is provided with a third contact portion, and the first contact portion and the third contact portion are electrically connected, and the second metal sheet is provided with a fourth contact portion, and the second contact portion and the fourth contact portion are electrically connected.

[0011] In some embodiments, the transformer is further provided with a first conductive member and a second conductive member. The first contact portion is concavely arranged toward the magnetic core body, the third contact portion is protruding from the first metal sheet, and the first contact portion is electrically connected to the third contact portion through the first conductive member. The second contact portion is concavely arranged toward the magnetic core body, the fourth contact portion is protruding from the second metal sheet, and the second contact portion is electrically connected to the fourth contact portion through the second conductive member.

[0012] In some embodiments, the transformer further includes an inductor element, which is mounted on the mounting seat. One of the first metal sheet and the second metal sheet is provided with a third extension portion, which passes through the inductor element and the mounting seat.

[0013] In some embodiments, the number of magnetic core bodies is two. The first magnetic arm includes a first arm portion and a second arm portion, the first arm portion is mounted on one magnetic core body, the second arm portion is mounted on another magnetic core body, and the portion of the first arm portion facing away from the magnetic core body abuts against the portion of the second arm portion facing away from the magnetic core body. The second magnetic arm includes a third arm portion and a fourth arm portion, the third arm portion is mounted on one magnetic core body, the fourth arm portion is mounted on another magnetic core body, and the portion of the third arm portion facing away from the magnetic core body abuts against the portion of the fourth arm portion facing away from the magnetic core body.

[0014] In order to solve the above technical problems, another technical solution adopted in the embodiment of the present application is: to provide an electrical equipment, including the above transformer.

[0015] The beneficial effects of the embodiments of the present application are as follows: Different from the prior art, the embodiments of the present application provide a transformer, which includes a magnetic core assembly, a first winding assembly, and a second winding assembly. The magnetic core assembly includes a magnetic core body, a first magnetic arm, and a second magnetic arm. The first magnetic arm and the second magnetic arm are fixed to the magnetic core body and are arranged opposite to each other. The first winding assembly includes a first winding and a second winding. The first winding is wound around the first magnetic arm, and the second winding is wound around the second magnetic arm. The second winding assembly includes a first metal sheet and a second metal sheet. The first metal sheet is buckled on the first winding and is electrically connected to the first magnetic arm. The second metal sheet is buckled on the second winding and is electrically connected to the second magnetic arm. Through the above structure, the first metal sheet serves as the secondary winding of the first winding, and the second metal sheet serves as the secondary winding of the second winding, thereby reducing the structural arrangement and simplifying the installation process. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the specific embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0017] Figure 1 is a perspective view of the transformer provided by one of the embodiments of the present application;

[0018] Figure 2 is an exploded view of the transformer provided by one of the embodiments of the present application;

[0019] Figure 3 is a schematic diagram of the mounting base provided by one of the embodiments of the present application;

[0020] Figure 4 is a schematic diagram of the first winding assembly provided by one of the embodiments of the present application;

[0021] Figure 5 is another perspective view of the transformer provided by one of the embodiments of the present application.

[0022] Description of the Reference Numerals:

[0023]

[0024] Detailed Embodiments

[0025] To facilitate the understanding of the present application, the present application will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is expressed as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is expressed as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The terms "upper", "lower", "inner", "outer", "vertical", "horizontal", etc. used in this specification indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not used to limit this application. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.

[0027] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0028] Currently, transformers are provided with various structures according to the core form. To meet the high-frequency requirements of transformers, EQ-type transformers are mostly used. However, in this structure, the windings are wrapped by the columns on both sides of the magnet, and it is very inconvenient to wind the coils of the windings in this structure.

[0029] Based on the above technical problems, please refer to Figure 1 and Figure 2 , the present application provides a transformer 1000, and the transformer 1000 includes a core assembly 100, a first winding assembly 200, and a second winding assembly 300.

[0030] In some embodiments, please refer to Figure 2 , the core assembly 100 includes a core body 110, a first magnetic arm 120, and a second magnetic arm 130. The first magnetic arm 120 and the second magnetic arm 130 are fixed to the core body 110, and the first magnetic arm 120 and the second magnetic arm 130 are disposed opposite to each other.

[0031] In some embodiments, please refer to Figure 2The first winding assembly 200 includes a first winding 210 and a second winding 220 . The first winding 210 is wound around the first magnetic arm 120 , and the second winding 220 is wound around the second magnetic arm 130 .

[0032] In some embodiments, see Figure 2 The second winding assembly 300 includes a first metal sheet 310 and a second metal sheet 320. The first metal sheet 310 is buckled on the first winding 210 and electrically connected to the first magnetic arm 120. The second metal sheet 320 is buckled on the second winding 220 and electrically connected to the second magnetic arm 130.

[0033] In combination with the above embodiment, the first winding 210 is wound around the first magnetic arm 120, and the second winding 220 is wound around the second magnetic arm 130. Finally, the first metal sheet 310 is buckled on the first winding 210, and the second metal sheet 320 is buckled on the second winding 220 to facilitate installation.

[0034] It should be noted that the magnetic core body 110, the first magnetic arm 120 and the second magnetic arm 130 together constitute the magnetic core body 110, so that a gap is left between the first metal sheet 310 and the first winding 210, and a gap is left between the second metal sheet 320 and the second winding 220, thereby increasing the exposed area of ​​the first winding 210 and the second winding 220, thereby increasing the heat exchange efficiency and improving the working efficiency of the transformer 1000. The material of the first metal sheet 310 includes copper, aluminum, etc. The material of the second metal sheet 320 includes copper, aluminum, etc. The first metal sheet 310 and the second metal sheet 320 are both bent in a "冂" shape to facilitate buckling on the first winding 210 or the second winding 220.

[0035] In some embodiments, a gap is left between the first metal sheet 310 and the first winding 210, and a gap is left between the second metal sheet 320 and the second winding 220. Optionally, only the side surfaces of the first winding 210 and the second winding 220 facing each other are blocked and covered, thereby increasing the exposed area of ​​the first winding 210 and the second winding 220 and further improving the heat exchange efficiency.

[0036] In order to optimize the installation of the transformer 1000 and improve the efficiency of mass production, the coil of the first winding 210 is directly wound on the first magnetic arm 120, and the coil of the second winding 220 is directly wound on the second magnetic arm 130. This structure can also be improved as follows.

[0037] For the first winding assembly 200, see Figure 2 The first winding assembly 200 further includes a first sleeve 230 and a second sleeve 240 .

[0038] In some embodiments, a first bushing 230 is provided on the first magnetic arm 120, and a first winding 210 is wound around the first bushing 230. A second bushing 240 is sleeved on the second magnetic arm 130, and a second winding 220 is wound around the second bushing 240.

[0039] It should be noted that the contour of the first bushing 230 is similar to the outer contour of the first magnetic arm 120, and both can be a prism, a cylinder, etc.; the contour of the second bushing 240 is similar to the outer contour of the second magnetic arm 130, and both can be a prism, a cylinder, etc. That is, in this embodiment, the first winding 210 is wound around the first bushing 230 in advance to facilitate installation on the first magnetic arm 120, and the second winding 220 is wound around the second bushing 240 to facilitate installation on the second magnetic arm 130. It should still be noted that the end portions at both ends of the first bushing 230 protrude relative to the middle portion, so as to prevent the first winding 210 from axially slipping out of the first bushing 230 along the first bushing 230; the end portions at both ends of the second bushing 240 protrude relative to the middle portion, so as to prevent the second winding 220 from axially slipping out of the second bushing 240 along the second bushing 240.

[0040] In some embodiments, please refer to Figure 3 , the transformer 1000 further includes a mounting base 400, and the mounting base 400 is provided with a first mounting groove 410 and a second mounting groove 420.

[0041] In some embodiments, please refer to Figure 4 , the first bushing 230 is provided with a protruding first mounting portion 231, and the first mounting portion 231 is fixed in the first mounting groove 410. The second bushing 240 is provided with a protruding second mounting portion 241, and the second mounting portion 241 is fixed in the second mounting groove 420.

[0042] Combined with the above embodiments, please refer to Figure 3 and combined with Figure 4, The mounting base 400 serves as the mounting substrate for the transformer 1000. It needs to fix the above-mentioned first winding 210 and second winding 220. On the one hand, it makes the above structure stably installed. On the other hand, it makes the transformer 1000 modularized for easy overall installation in other devices. It should still be noted that the mounting base 400 is generally in a platform shape, and the first mounting groove 410 and the second mounting groove 420 are recessed. In order to make the first bushing 230 stably installed, the number of the first mounting portions 231 is two, which are respectively arranged at both ends of the first bushing 230. Correspondingly, the number of the first mounting grooves 410 is also two. It can be understood that the coil of the first winding 210 has an input end and an output end, so the structures of the first mounting portions 231 on both sides can be different to adapt to the input end and the output end. Correspondingly, the size of the first mounting groove 410 also needs to be increased or decreased to adapt to the structure of the first mounting portion 231. In order to make the second bushing 240 stably installed, the number of the second mounting portions 241 is two, which are respectively arranged at both ends of the second bushing 240. Correspondingly, the number of the second mounting grooves 420 is also two. It can be understood that the coil of the second winding 220 has an input end and an output end, so the structures of the second mounting portions 241 on both sides can be different to adapt to the input end and the output end. Correspondingly, the size of the second mounting groove 420 also needs to be increased or decreased to adapt to the structure of the second mounting portion 241.

[0043] In some embodiments, at least part of the first winding 210 extends out of the first mounting portion 231 relative to the first bushing 230, and at least part of the second winding 220 extends out of the second mounting portion 241 relative to the second bushing 240. It is worth mentioning that the part of the first winding extending out relative to the first bushing 230 can be used to connect one of the positive and negative electrodes of the external device, and the part of the second winding extending out relative to the second bushing 240 can be used to connect the other of the positive and negative electrodes of the external device.

[0044] In some embodiments, please refer to Figure 3 , the mounting base 400 is further provided with a first through hole 430 and a second through hole 440.

[0045] In some embodiments, please refer to Figure 3 and in combination with Figure 2 , the first metal sheet 310 is buckled on the mounting base 400, the first winding assembly 200 is located between the first metal sheet 310 and the mounting base 400. The first metal sheet 310 is provided with a first extension portion 311. The first extension portion 311 passes through the first through hole 430, and the first extension portion 311 is used for grounding or electrically connecting to other components.

[0046] In some embodiments, the second metal sheet 320 is buckled on the mounting base 400, the second winding assembly 300 is located between the second metal sheet 320 and the mounting base 400, the second metal sheet 320 is provided with a second extension portion 321, the second extension portion 321 passes through the second through hole 440, and the second extension portion 321 is used for grounding or electrical connection with other components.

[0047] In conjunction with the above embodiments, please refer to Figure 3 , the first through hole 430 is in a flat strip configuration to match the sheet structure of the first metal sheet 310. The number of first extensions 311 is multiple, wherein one first extension 311 is the positive pole of the secondary coil of the first metal sheet 310, another first extension 311 is the negative pole of the secondary coil of the first metal sheet 310, and another first extension 311 is the grounding end of the secondary coil. Accordingly, the number of first through holes 430 is multiple, such as two, three, etc. The second through hole 440 is in a flat strip configuration to match the sheet structure of the second metal sheet 320. The number of second extensions 321 is multiple, wherein one second extension 321 is the positive pole of the secondary coil of the second metal sheet 320, another second extension 321 is the negative pole of the secondary coil of the second metal sheet 320, and another second extension 321 is the grounding end of the secondary coil. Accordingly, the number of second through holes 440 is multiple, such as two, three, etc.

[0048] Specifically, see Figure 5 The first extension part 311 as the positive and negative poles of the secondary coil is arranged on the side of the mounting base 400 away from the second winding 220, and one first through hole 430 is arranged here, and both first extension parts 311 pass through the first through hole 430 to pass through the mounting base 400. The first extension part 311 as the grounding end of the secondary coil is arranged on the side close to the second winding 220, and one first through hole 430 is arranged here, and the first extension part 311 passes through the first through hole 430 to pass through the mounting base 400. The second extension part 321 as the positive and negative poles of the secondary coil is arranged on the side away from the first winding 210, and one second through hole 440 is arranged here, and both second extension parts 321 pass through the second through hole 440 to pass through the mounting base 400. The second extension part 321 as the grounding end of the secondary coil is arranged on the side close to the first winding 210, and one second through hole 440 is arranged here, and the second extension part 321 passes through the second through hole 440 to pass through the mounting base 400. Furthermore, the first extension portion 311 and the second extension portion 321 for grounding are staggered, thereby improving the safety of the circuit.

[0049] During the use and transportation of the transformer 1000, in order to facilitate the electrical connection between the first winding assembly 200 as the primary side and other components, pins need to be reserved. However, since the wire of the coil is thin, it is prone to deformation and not easy to solder, resulting in a high defect rate. Based on this, the present application also makes the following improvements to the first winding assembly 200.

[0050] In some embodiments, referring to Figure 2 , the first winding assembly 200 further includes a first connector 250 and a second connector 260. The first connector 250 is connected to the first winding 210, and the second connector 260 is connected to the second winding 220.

[0051] In some embodiments, referring to Figure 3 and combining with Figure 2 , the mounting base 400 is further provided with a first fixing portion 450 and a second fixing portion 460. The connection portion between the first connector 250 and the first winding 210 is located at the first fixing portion 450, and the connection portion between the second connector 260 and the second winding 220 is located at the second fixing portion 460.

[0052] Combining the above embodiments, the first connector 250 includes a terminal joint, a pin, etc. The second connector 260 includes a terminal joint, a pin, etc. By providing the first connector 250 and the second connector 260, it is convenient to provide joints for connecting to other components, and the first connector 250 and the second connector 260 can be directly immersed in a soldering furnace for soldering, improving the process efficiency. In addition, the first fixing portion 450 and the second fixing portion 460 are provided higher than the mounting base 400. On the one hand, it is convenient to identify the positions that need to be soldered, and on the other hand, it can accommodate cables.

[0053] In some embodiments, the first fixing portion 450 protrudes relative to the mounting base 400, and the second fixing portion 460 protrudes relative to the mounting base 400. Thereby reducing the occupation of the internal space and being able to significantly indicate that the first connector 250 or the second connector 260 can be connected here. Optionally, the first fixing portion 450 is provided as a protruding block structure, and the second fixing portion 460 is provided as a protruding block structure.

[0054] In some embodiments, referring to Figure 2 , the magnetic core body 110 is provided with a first contact portion 111 and a second contact portion 112.

[0055] In some embodiments, referring to Figure 5, the first metal sheet 310 is provided with a third contact portion 312, and the first contact portion 111 and the third contact portion 312 are electrically connected. The second metal sheet 320 is provided with a fourth contact portion 322, and the second contact portion 112 and the fourth contact portion 322 are electrically connected. Through the above structure, the first metal sheet 310 is electrically connected to the magnetic core body 110, so that the first metal sheet 310 serving as the secondary side coil is grounded, thereby improving safety; the second metal sheet 320 is electrically connected to the magnetic core body 110, so that the second metal sheet 320 serving as the secondary side coil is grounded, thereby improving safety.

[0056] In some embodiments, the transformer 1000 is further provided with a first conductive member (not shown in the figure) and a second conductive member (not shown in the figure).

[0057] In some embodiments, the first contact portion 111 is recessed toward the magnetic core body 110, the third contact portion 312 protrudes from the first metal sheet 310, and the first contact portion 111 is electrically connected to the third contact portion 312 through the first conductive member.

[0058] In some embodiments, please refer to Figure 2 , the second contact portion 112 is recessed toward the magnetic core body 110, the fourth contact portion 322 protrudes from the second metal sheet 320, and the second contact portion 112 is electrically connected to the fourth contact portion 322 through the second conductive member.

[0059] For the above-mentioned first conductive member and second conductive member, the first conductive member can be coated on the first contact portion 111 or the third contact portion 312; the second conductive member can be coated on the second contact portion 112 or the fourth contact portion 322. Alternatively, the first conductive member can also be directly laid or coated between the first contact portion 111 and the third contact portion 312; the second conductive member can also be directly laid or coated between the second contact portion 112 and the fourth contact portion 322. The first conductive member and the second conductive member can be structures such as conductive coatings, conductive adhesives, and conductive sheets, and are not necessarily separate parts, as long as they can improve the conductive ability.

[0060] By providing the first contact portion 111, the second contact portion 112, the third contact portion 312, and the fourth contact portion 322, the contact area between the above-mentioned contact portions can be effectively increased. For the transformer 1000 itself, the conductive ability is improved, and for the production and manufacturing of the transformer 1000, the contact portions with obvious structures can facilitate the process operation, reduce the defective rate of the product, and reduce the waste of materials.

[0061] In order to facilitate the installation of the transformer 1000, the magnetic core assembly 100 of the present application has been optimized in design.

[0062] In some embodiments, please refer to Figure 2, the number of magnetic core bodies 110 is two.

[0063] In some embodiments, referring to Figure 2 , the first magnetic arm 120 includes a first arm portion 121 and a second arm portion 122. The first arm portion 121 is mounted on one magnetic core body 110, the second arm portion 122 is mounted on the other magnetic core body 110, and the portions of the first arm portion 121 and the second arm portion 122 that deviate from the magnetic core body 110 are in contact with each other.

[0064] In some embodiments, the second magnetic arm 130 includes a third arm portion 131 and a fourth arm portion 132. The third arm portion 131 is mounted on one magnetic core body 110, the fourth arm portion 132 is mounted on the other magnetic core body 110, and the portions of the third arm portion 131 and the fourth arm portion 132 that deviate from the magnetic core body 110 are in contact with each other.

[0065] With the above structure, during installation, the first arm portion 121 and the second arm portion 122 can be inserted from both ends of the first bushing 230, and the third arm portion 131 and the fourth arm portion 132 can be inserted from both ends of the second bushing 240. Thus, the installation difficulty is reduced and the installation efficiency is improved.

[0066] In addition, the present application also takes into account the need to reduce the ripple of the electrical signal in the circuit.

[0067] In some embodiments, referring to Figure 2 , the transformer 1000 further includes an inductance element 500, and the inductance element 500 is mounted on the mounting base 400.

[0068] In some embodiments, referring to Figure 2 , one of the first metal sheet 310 and the second metal sheet 320 is provided with a third extension portion 330, and the third extension portion 330 penetrates through the inductance element 500 and the mounting base 400. That is, the mounting base 400 is correspondingly provided with a third through hole 470 and a third mounting groove 480. The inductance element 500 is mounted in the third mounting groove 480, and the third mounting groove 480 is independently and separately arranged between the first mounting groove 410 and the second mounting groove 420. The third through hole 470 is provided at the bottom of the third mounting groove 480 to facilitate the third extension portion 330 to penetrate through the mounting base 400. By providing the inductance element 500, the ripple of the electrical signal in the circuit is reduced. Among them, the third extension portion 330 is bent.

[0069] In some embodiments, the first winding 210 and the second winding 220 are connected in series. The output end of the first winding 210 is electrically connected to the input end of the second winding 220.

[0070] In summary, please refer to Figures 2 to 5, the installation steps of the aforementioned transformer 1000 will be further described. The first winding 210 is wound around the first bushing 230, and the second winding 220 is wound around the second bushing 240. The first arm portion 121 and the second arm portion 122 are inserted from both ends of the first bushing 230 and are abutted against each other to form the first magnetic arm 120; at the same time, the third arm portion 131 and the fourth arm portion 132 are inserted from both ends of the second bushing 240 and are abutted against each other to form the second magnetic arm 130. The two first mounting portions 231 are respectively mounted in the two first mounting grooves 410, and the two second mounting portions 241 are respectively mounted in the two second mounting grooves 420. The first metal sheet 310 is buckled on the first winding 210, and the first extension portion 311 penetrates through the first through hole 430; the second metal sheet 320 is buckled on the second winding 220, and the second extension portion 321 penetrates through the second through hole 440. And the protruding first contact portion 111 is electrically connected to the recessed third contact portion 312 through the first conductive member, and the protruding second contact portion 112 is electrically connected to the recessed fourth contact portion 322 through the second conductive member. The first connecting member 250 and the first winding 210 are connected in the first fixing portion 450, and the first connecting member 250 is extended outside the first fixing portion 450; the second connecting member 260 and the second winding 220 are connected in the second fixing portion 460, and the second connecting member 260 is extended outside the second fixing portion 460. The inductance element 500 is mounted in the third mounting groove 480, and the third extension portion 330 is bent to penetrate through the inductance element 500 and the third through hole 470.

[0071] This application aims to provide a transformer 1000, which includes a magnetic core assembly 100, a first winding assembly 200, and a second winding assembly 300. The magnetic core assembly 100 includes a magnetic core body 110, a first magnetic arm 120, and a second magnetic arm 130. The first magnetic arm 120 and the second magnetic arm 130 are fixed to the magnetic core body 110, and the first magnetic arm 120 and the second magnetic arm 130 are arranged opposite to each other. The first winding assembly 200 includes a first winding 210 and a second winding 220. The first winding 210 is wound around the first magnetic arm 120, and the second winding 220 is wound around the second magnetic arm 130. The second winding assembly 300 includes a first metal sheet 310 and a second metal sheet 320. The first metal sheet 310 is buckled on the first winding 210, and the first metal sheet 310 is electrically connected to the first magnetic arm 120. The second metal sheet 320 is buckled on the second winding 220, and the second metal sheet 320 is electrically connected to the second magnetic arm 130. Through the above structure, the first metal sheet 310 is used as the secondary winding of the first winding 210, and the second metal sheet 320 is used as the secondary winding of the second winding 220, thereby reducing the structural arrangement and simplifying the installation process.

[0072] Based on the same inventive concept, the present application further provides an electrical device, which includes the above-mentioned transformer 1000. For the specific structure and functions of the transformer 1000, reference may be made to the above embodiments, and details will not be repeated here. Therefore, the electrical device including the above-mentioned transformer 1000 can also improve the current situation where the structure makes the housing cover a large number of winding surfaces and is inconvenient to install.

[0073] The above are only embodiments of the present application, and do not limit the patent scope of the present application accordingly. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present application.

Claims

1. A transformer, characterized in that, Comprising: A magnetic core assembly, including a magnetic core body, a first magnetic arm, and a second magnetic arm. The first magnetic arm and the second magnetic arm are fixed to the magnetic core body, and the first magnetic arm and the second magnetic arm are arranged oppositely; A first winding assembly, including a first winding and a second winding. The first winding is wound around the first magnetic arm, and the second winding is wound around the second magnetic arm; A second winding assembly, including a first metal sheet and a second metal sheet. The first metal sheet is buckled on the first winding, the first metal sheet is electrically connected to the first magnetic arm, the second metal sheet is buckled on the second winding, and the second metal sheet is electrically connected to the second magnetic arm.

2. The transformer according to claim 1, characterized in that, The first winding assembly further includes a first bushing and a second bushing; The first bushing is sleeved on the first magnetic arm, and the first winding is wound around the first bushing; The second bushing is sleeved on the second magnetic arm, and the second winding is wound around the second bushing.

3. The transformer according to claim 2, wherein The transformer further includes a mounting base, and the mounting base is provided with a first mounting groove and a second mounting groove; The first bushing is provided with a first mounting portion protruding therefrom, and the first mounting portion is fixed in the first mounting groove; The second bushing is provided with a second mounting portion protruding therefrom, and the second mounting portion is fixed in the second mounting groove.

4. The transformer according to claim 3, characterized in that, The mounting base is further provided with a first through hole and a second through hole; The first metal sheet is buckled on the mounting base, the first winding assembly is located between the first metal sheet and the mounting base, the first metal sheet is provided with a first extending portion, the first extending portion passes through the first through hole, and the first extending portion is used for grounding or electrically connecting to other components; The second metal sheet is buckled on the mounting base, the second winding assembly is located between the second metal sheet and the mounting base, the second metal sheet is provided with a second extending portion, the second extending portion passes through the second through hole, and the second extending portion is used for grounding or electrically connecting to other components.

5. The transformer according to claim 3, wherein, The first winding assembly further includes a first connecting member and a second connecting member. The first connecting member is connected to the first winding, and the second connecting member is connected to the second winding; The mounting base is further provided with a first fixing portion and a second fixing portion. The connection portion between the first connecting member and the first winding is located at the first fixing portion, and the connection portion between the second connecting member and the second winding is located at the second fixing portion.

6. The transformer according to any one of claims 1-5, characterized in that, The magnetic core body is provided with a first contact portion and a second contact portion; The first metal sheet is provided with a third contact portion, and the first contact portion is electrically connected to the third contact portion; The second metal sheet is provided with a fourth contact portion, and the second contact portion is electrically connected to the fourth contact portion.

7. The transformer according to claim 6, wherein The transformer is further provided with a first conductive member and a second conductive member; The first contact portion is recessed towards the inside of the magnetic core body, the third contact portion protrudes from the first metal sheet, and the first contact portion is electrically connected to the third contact portion through the first conductive member; The second contact portion is recessed towards the inside of the magnetic core body, the fourth contact portion protrudes from the second metal sheet, and the second contact portion is electrically connected to the fourth contact portion through the second conductive member.

8. The transformer according to claim 3, characterized in that, The transformer further comprises an inductor element, and the inductor element is mounted on the mounting seat; One of the first metal sheet and the second metal sheet is provided with a third extending portion, and the third extending portion penetrates the inductor element and the mounting seat.

9. The transformer according to any one of claims 1-5, characterized in that, The number of the magnetic core bodies is two; The first magnetic arm comprises a first arm portion and a second arm portion, the first arm portion is mounted on one of the magnetic core bodies, the second arm portion is mounted on the other magnetic core body, and a portion of the first arm portion facing away from the magnetic core body abuts against a portion of the second arm portion facing away from the magnetic core body; The second magnetic arm includes a third arm portion and a fourth arm portion, the third arm portion is installed on one of the magnetic core bodies, the fourth arm portion is installed on the other magnetic core body, and the portion of the third arm portion facing away from the magnetic core body abuts against the portion of the fourth arm portion facing away from the magnetic core body.

10. An electrical device, characterized in that, Comprising a transformer as claimed in any one of claims 1 to 9.