Intelligent multi-connected detachable tumbling machine

Abstract

The utility model discloses an intelligent multi-connected detachable tumbling machine, which comprises a cabinet body, a refrigeration system, a vacuum system, a plurality of unit tumbling barrels and a unit driving mechanism, the plurality of unit tumbling barrels are arranged on the inner side of the cabinet body, the refrigeration system and the vacuum system are arranged in the cabinet body, the refrigeration system is used for keeping the interior of the cabinet body in a low-temperature state, and the vacuum system is used for keeping the interior of the cabinet body in a vacuum state. The vacuum system is used for enabling the interiors of the unit tumbling barrels to be in a vacuum state, each unit tumbling barrel is connected with a set of unit driving mechanisms, and the unit driving mechanisms are used for driving the unit tumbling barrels to rotate around the axis directions of the unit tumbling barrels and allowing the multiple tumbling barrels to operate independently; each barrel can be used for performing customized tumbling treatment according to different meat products and pickling formulas, so that the space is saved, the equipment investment cost is reduced, the tumbling and pickling formulas of various products can be tested, and data acquisition and comparison are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to an intelligent multi-connected detachable tumbling machine. Background Art

[0002] In the meat processing industry, a tumbling machine is a common device used to improve the taste and texture of meat products. Traditional tumbling machines are usually single-barrel designed and large in size, and can only process one kind of meat product at a time, which limits their flexibility and efficiency in the R & D and production processes. To test different curing formulas, multiple devices usually need to run simultaneously, which not only occupies a large amount of space, but also increases costs and operational complexity. Content of the Utility Model

[0003] To solve the above technical problems, the utility model relates to an intelligent multi-connected detachable tumbling machine, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. To achieve the above purpose, the utility model is realized through the following technical solutions:

[0004] An intelligent multi-connected detachable tumbling machine includes a cabinet body, a refrigeration system, a vacuum system, unit tumbling barrels, and unit driving mechanisms. A plurality of the unit tumbling barrels are arranged inside the cabinet body. The refrigeration system and the vacuum system are arranged inside the cabinet body. The refrigeration system is used to keep the inside of the cabinet body at a low temperature state, and the vacuum system is used to make the inside of the unit tumbling barrels in a vacuum state. Each unit tumbling barrel is connected to a set of unit driving mechanisms, and the unit driving mechanisms are used to drive the unit tumbling barrels to rotate around their own axis directions.

[0005] Based on the above solution and as a preferred solution of the above solution: The cabinet body is of a rectangular frame structure. Fixed baffles are arranged on the left and right sides and the rear side of the cabinet body, and two openable and closable door panels are arranged on the front side of the cabinet body. Handles are arranged on the front sides of the door panels.

[0006] Based on the above solution and as a preferred solution of the above solution: Each set of the unit driving mechanisms includes electric rollers. Every two electric rollers are in a group and symmetrically arranged on both sides of the lower part of the unit tumbling barrel. The electric rollers can rotate self, and the electric rollers can drive the unit tumbling barrels in contact therewith to operate. The axes of the electric rollers and the unit tumbling barrels are parallel to each other, and the axis directions of the electric rollers are arranged in the front-rear direction.

[0007] On the basis of the above solution and as an optimal solution of the above solution: A support assembly is provided inside the cabinet body. The support assembly includes a first cross bar and a second cross bar. Two first cross bars are arranged opposite to each other front and back. The left and right ends of the first cross bar are respectively fixedly connected to the cabinet body. A limiting groove is provided on the first cross bar. The front and back ends of the electric roller are respectively mounted on the limiting grooves of the first cross bar. The second cross bar is arranged above the first cross bar at the rear side. The left and right ends of the second cross bar are fixedly connected to the cabinet body. A limiting block is provided on the front side of the second cross bar. A T-shaped groove is provided on the limiting block. A support shaft is provided at the rear end of the unit rolling and kneading barrel. A disc is provided at the end of the support shaft. The disc is located in the T-shaped groove. The limiting block is used for limiting the front-back displacement of the unit rolling and kneading barrel. The limiting block is provided with two bolt mounting holes that are symmetric left and right. The limiting block is connected to the second cross bar by means of bolt connection.

[0008] On the basis of the above solution and as an optimal solution of the above solution: A plurality of rows of the support assemblies are provided at uniform intervals in the up-down direction. Each row of support assemblies is provided with a plurality of unit drive mechanisms that are evenly spaced in the left-right direction.

[0009] On the basis of the above solution and as an optimal solution of the above solution: The refrigeration system and the vacuum system are arranged on the bottom plate of the cabinet body. The vacuum system is connected to the unit rolling and kneading barrel through a vacuum pipeline. An electric control unit is provided at the top of the cabinet body.

[0010] On the basis of the above solution and as an optimal solution of the above solution: A roller is respectively provided at each of the four corners of the bottom of the cabinet body.

[0011] On the basis of the above solution and as an optimal solution of the above solution: A barrel cover is provided on the front side of the unit rolling and kneading barrel. A pipeline interface is provided in the middle of the barrel cover. Three positioning seats that are evenly spaced in the circumferential direction are provided on the outer side of the barrel cover. Each positioning seat is provided with a U-shaped groove that opens outward. Three hinge seats corresponding to the positions of the positioning seats are provided at the barrel mouth position of the unit rolling and kneading barrel. Each hinge seat is connected by a rotating shaft to a rotatable positioning rod. A rotatable locking head is provided at the end of the positioning rod.

[0012] The prominent and beneficial technical effects of the present utility model compared with the prior art are as follows: The core advantage of the intelligent multi-connected detachable rolling and kneading machine lies in its modular design, which allows multiple rolling and kneading barrels to operate independently. Each barrel can be customized for different meat products and marinating formulas for rolling and kneading treatment. This design not only saves space but also reduces the equipment investment cost. It can test the rolling and marinating formulas of various products, facilitating data collection and comparison. In addition, such a rolling and kneading machine is usually equipped with advanced refrigeration and vacuum systems to ensure the processing of meat products in a low-temperature and oxygen-free environment, thereby improving the quality and safety of meat products. Description of the Drawings

[0013] Figure 1 is a schematic diagram of the overall structure of the device;

[0014] Figure 2 is a schematic diagram of the first perspective inside the cabinet;

[0015] Figure 3 is a schematic diagram of the second perspective inside the cabinet. Detailed Implementation Modes

[0016] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the following described detailed implementation modes and embodiments are for illustrative purposes only and are not limitations to this utility model.

[0017] In the description of this utility model, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the Figure 1 directions or positional relationships shown in the drawings, and are only for the convenience of describing this utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to this utility model.

[0018] In the description of this application, the terms "first", "second", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features.

[0019] To solve the above technical problems, as Figures 1-3As shown in the figure, the utility model designs an intelligent multi-unit detachable tumbler, which includes a cabinet body 1, a refrigeration system 2, a vacuum system 3, unit tumbling barrels 4, and unit driving mechanisms. A plurality of the unit tumbling barrels 4 are arranged inside the cabinet body 1. The refrigeration system 2 and the vacuum system 3 are arranged inside the cabinet body 1. The refrigeration system 2 is used to keep the inside of the cabinet body 1 at a low temperature state, and the vacuum system 3 is used to make the inside of the unit tumbling barrel 4 in a vacuum state. Each unit tumbling barrel 4 is connected to a set of unit driving mechanisms, and the unit driving mechanisms are used to drive the unit tumbling barrel 4 to rotate around its own axis direction, allowing multiple tumbling barrels to operate independently. Each barrel can be customized for different meat products and marinating formulas for tumbling treatment, testing the tumbling and marinating formulas of various products, facilitating data collection and comparison. This design not only saves space but also reduces the equipment investment cost. In addition, this kind of tumbler is usually equipped with advanced refrigeration and vacuum systems 3 to ensure the processing of meat products in a low-temperature and oxygen-free environment, thereby improving the quality and safety of meat products. Under the vacuum state, the meat material is forced to circulate, massage, beat, and stand still through the paddle blades, accelerating the distribution and absorption of brine, promoting the dissolution and extraction of myofibrillar proteins, improving product quality, and reducing cooking loss. Through the tumbling process, the marinating time can be shortened, and the meat quality can be improved, which is especially suitable for use in places such as butcher shops, hotel kitchens, and laboratories.

[0020] Furthermore, the cabinet body 1 is of a rectangular frame structure. Fixed baffles 5 are arranged on the left and right sides and the rear side of the cabinet body 1, and two openable and closable door panels 6 are arranged on the front side of the cabinet body 1. Handles are arranged on the front side of the door panels 6. The rectangular frame structure of the cabinet body 1 provides the stability and durability required by the equipment. The two openable and closable door panels 6 arranged on the front side of the cabinet body 1 are convenient for operators to observe the tumbling process and perform necessary operations. At the same time, the handle design on the front side of the door panels 6 makes the opening and closing of the door panels 6 more convenient, and it is also convenient for equipment maintenance and cleaning work.

[0021] Furthermore, each set of the unit driving mechanism includes an electric roller 7. Every two electric rollers 7 form a group and are symmetrically arranged on both sides of the lower part of the unit tumbling barrel 4. The electric roller 7 can rotate on its own axis, and the electric roller 7 can drive the unit tumbling barrel 4 in contact with it to operate. The axes of the electric roller 7 and the unit tumbling barrel 4 are parallel to each other, and the axis direction of the electric roller 7 is arranged in the front-back direction. The operating speed of the roller is steplessly adjustable. The stepless speed regulation is achieved by using a frequency converter, which provides the possibility for users to flexibly adjust the speed according to the product characteristics and processing technology requirements. By adjusting the roller speed, users can select the most suitable tumbling speed for different products, thereby optimizing the processing technology, improving the quality and taste of the products. The appropriate roller speed can ensure that the meat products evenly absorb pickling during the tumbling process, reduce the processing time, and improve the overall production efficiency. In addition, this design improves the power transmission efficiency during the tumbling process, ensures the stable operation of the tumbling barrel, and thus improves the overall work efficiency. This layout design makes the structure of the entire equipment more compact, reduces the occupied space, and improves the space utilization rate of the production workshop.

[0022] Furthermore, a support assembly is provided inside the cabinet 1. The support assembly includes a first cross bar 8 and a second cross bar 9. Two first cross bars 8 are arranged opposite to each other front and back. The left and right ends of the first cross bar 8 are respectively fixedly connected to the cabinet 1. A limit groove 10 is provided on the first cross bar 8. The front and back ends of the electric roller 7 are respectively mounted on the limit grooves 10 of the first cross bar 8. The installation of the roller is extremely convenient. The detachable design enables the operator to more easily perform the operation and maintenance work of the equipment, improving the work efficiency. The detachable roller design simplifies the cleaning process, helps to maintain the hygiene of the equipment, and meets the cleaning standards of the food processing industry.

[0023] The second cross bar 9 is arranged above the rear first cross bar 8. The left and right ends of the second cross bar 9 are fixedly connected to the cabinet 1. A limit block 11 is provided on the front side of the second cross bar 9. The limit block 11 is provided with a T-shaped groove 12. A support shaft is provided at the rear end of the unit tumbling barrel 4, and a disc 13 is provided at the end of the support shaft. The disc 13 is located in the T-shaped groove 12. The limit block 11 is used for limiting the front-back displacement of the unit tumbling barrel 4. The limit block 11 is provided with two bolt mounting holes that are symmetric left and right. The limit block 11 is connected to the second cross bar 9 by means of bolts. Therefore, the disassembly and assembly of the limit block 11 are relatively convenient, and it can be replaced and disassembled according to different models and specifications of the tumbling barrels. The ingenious design of the support assembly makes there no sanitary dead corners between the tumbling barrel and the support structure, facilitating cleaning and hygiene management. The stability of the support assembly and the precise positioning of the roller make the tumbling process more efficient, reduce the downtime during production, and improve the overall production efficiency.

[0024] Further, a number of rows of the support components are evenly spaced in the up and down direction, and each row of support components is provided with a number of unit driving mechanisms evenly spaced in the left and right direction. Specifically, in this embodiment, it is a four-unit structure, and two tumbling barrels are respectively arranged in the upper and lower two rows. Therefore, this equipment has modular characteristics, which is convenient to increase or decrease the number of tumbling barrels according to production requirements, improving the flexibility and scalability of production.

[0025] Further, the refrigeration system 2 and the vacuum system 3 are arranged on the bottom plate of the cabinet 1. The vacuum system 3 is connected to the unit tumbling barrel 4 through a vacuum pipeline, making the machine structure more compact, reducing the floor area, and facilitating maintenance and cleaning at the same time. An electric control unit 20 is arranged on the top of the cabinet 1, which is convenient for operators to monitor and control the operating state of the machine, improving the convenience of operation and the degree of automation of production. The refrigeration system 2 can set the internal temperature control range of the cabinet 1 at 0°C to +4°C. The low-temperature environment can slow down or inhibit the growth and reproduction of microorganisms, keep the freshness of meat products and extend the shelf life. At the same time, it can accelerate the penetration and distribution of pickling liquids (including brine, seasonings, etc.), improve the water retention of meat products and improve the taste of meat products.

[0026] Further, a roller 14 is respectively arranged at the four corners of the bottom of the cabinet 1, so that the machine can be easily moved, facilitating positioning and adjustment in the production workshop, and can be quickly adjusted according to the needs of the production process, improving the flexibility of the production layout and the efficiency of the production line.

[0027] Further, a barrel cover 15 is arranged on the front side of the unit tumbling barrel 4. A pipeline interface is arranged in the middle of the barrel cover 15. Three positioning seats 16 evenly spaced in the circumferential direction are arranged on the outer side of the barrel cover 15. Each positioning seat 16 is provided with a U-shaped groove opening outward. At the barrel mouth position of the unit tumbling barrel 4, three hinge seats 17 corresponding to the positions of the positioning seats 16 are arranged. Each hinge seat 17 is connected by a rotating shaft with a rotatable positioning rod 18. A rotatable locking head 19 is arranged at the end of the positioning rod 19, ensuring the safe locking of the barrel cover 15, preventing accidental opening during the tumbling process, and ensuring the safety of operators. It helps to improve the sealing of the pickling environment inside the barrel, reduce the contact with external air and bacteria, and ensure the pickling quality of meat products and food safety.

[0028] It should be noted that technical features such as the vacuum system, refrigeration system, and electric control unit involved in this utility model patent application should be regarded as existing technologies. The specific structures, working principles, and possible control methods and spatial layout methods of these technical features can be selected conventionally in this field, and should not be regarded as the invention points of this utility model patent. This utility model patent will not be further specifically elaborated.

[0029] The above embodiments are only preferred embodiments of the present utility model, and do not limit the protection scope of the present utility model accordingly. Therefore, all equivalent changes made by those skilled in the art according to the structure, shape, and principle of the present utility model shall be covered within the protection scope of the present utility model.

Claims

1. An intelligent multi-connected detachable tumbling machine, characterized in that: It includes a cabinet body, a refrigeration system, a vacuum system, unit tumbling barrels, and unit driving mechanisms. A number of the unit tumbling barrels are arranged inside the cabinet body. The refrigeration system and the vacuum system are arranged inside the cabinet body. The refrigeration system is used to keep the inside of the cabinet body at a low temperature state. The vacuum system is used to make the inside of the unit tumbling barrels in a vacuum state. Each unit tumbling barrel is connected to a set of unit driving mechanisms. The unit driving mechanisms are used to drive the unit tumbling barrels to rotate around their own axis directions.

2. The intelligent multi-connected detachable tumbling machine according to claim 1, characterized in that: The cabinet body is of a rectangular frame structure. Fixed baffles are arranged on the left and right sides and the rear side of the cabinet body. Two openable and closable door panels are arranged on the front side of the cabinet body. Handles are arranged on the front sides of the door panels.

3. The intelligent multi-connected detachable tumbler according to claim 2, wherein: Each set of the unit driving mechanisms includes electric rollers. Every two electric rollers are in a set and symmetrically arranged on both sides of the lower part of the unit tumbling barrel. The electric rollers can rotate on their own. The electric rollers can drive the unit tumbling barrels in contact with them to operate. The axes of the electric rollers and the unit tumbling barrels are parallel to each other. The axis directions of the electric rollers are arranged in the front-to-back direction.

4. The intelligent multi-link detachable tumbling machine according to claim 3, characterized in that: Support components are arranged inside the cabinet body. The support components include a first cross bar and a second cross bar. Two first cross bars are arranged opposite to each other in the front-to-back direction. The left and right ends of the first cross bar are respectively fixedly connected to the cabinet body. Limit grooves are arranged on the first cross bar. The front and rear ends of the electric rollers are respectively placed in the limit grooves of the first cross bar. The second cross bar is arranged above the first cross bar at the rear side. The left and right ends of the second cross bar are fixedly connected to the cabinet body. A limit block is arranged on the front side of the second cross bar. A T-shaped groove is arranged in the limit block. A support shaft is arranged at the rear end of the unit tumbling barrel. A disc is arranged at the end of the support shaft. The disc is located in the T-shaped groove. The limit block is used to limit the displacement of the unit tumbling barrel in the front-to-back direction. Two bolt mounting holes that are symmetrically arranged left and right are arranged in the limit block. The limit block is connected to the second cross bar by means of bolts.

5. The intelligent multi-connected detachable tumbling machine according to claim 4, characterized in that: A number of rows of the support components are arranged at equal intervals in the up-and-down direction. Each row of the support components is provided with a number of sets of unit driving mechanisms that are arranged at equal intervals in the left-to-right direction.

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