Citrus essential oil distillation device
The citrus essential oil distillation apparatus addresses inefficiencies in existing devices by using layered shelves and automated controls to enhance steam penetration and material exchange, achieving high efficiency and low energy consumption.
Patent Information
- Application Number
- CN202422229369.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing citrus essential oil distillation equipment has low raw material utilization and high energy consumption during single distillation, or frequent replacement of raw materials leads to low production efficiency.
A distillation box designed with a partition rack layer is placed on the partition rack layer, and a discharge port and a closed door are provided on the side wall. Combined with heating components, coolers and oil and water collectors, the raw materials are layered distillation and convenient replacement, and are equipped with pressure and temperature sensors for automated control.
The amount of raw materials for a single distillation is improved, the distillation efficiency and raw material utilization rate is improved, energy consumption is reduced, and production efficiency and safety are improved through automated control.
Smart Images

Figure CN223096153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separation equipment, and particularly relates to an essential oil distillation device for citrus. Background Art
[0002] Essential oils are natural products. Among them, citrus essential oils exist in the oil gland cells of citrus peels and are a widely used plant essential oil. Since the steam distillation method is simple and convenient, no other components are introduced during the extraction process, and the product purity is high, the steam distillation method is the main extraction method for citrus essential oils. The steam distillation method places the raw materials on the sieve plate in the distillation pot, and a certain amount of water is placed under the sieve plate to generate enough saturated steam required for the distillation operation. The essential oil in the raw materials is steamed out and extracted by the steam. The existing distillation equipment has the following problems: If a large amount of raw materials are put in for a single distillation, due to the mutual stacking of the raw materials, the steam is not easy to penetrate the raw materials inside, so a longer distillation time is required to effectively utilize the raw materials, resulting in higher energy consumption; If only a small amount of raw materials are put in each time, the utilization rate of the raw materials in a single distillation can be significantly improved by spreading them out, but the raw materials need to be frequently replaced, resulting in low production efficiency. To solve the above problems, this case is proposed. Content of the Utility Model
[0003] To overcome the deficiencies in the prior art, the utility model provides an essential oil distillation device for citrus that is convenient for replacing raw materials and has high production efficiency.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows: An essential oil distillation device for citrus, comprising:
[0005] A distillation box, in which a partition rack layer is provided. The partition rack layer is used to place a sieve wire mesh plate. There are several groups of the partition rack layer and they are arranged at intervals in the height direction. Each partition rack layer is arranged at the upper-middle position of the distillation box. A feeding port is opened on the side wall surface of the distillation box. The feeding port corresponds to the position of the partition rack layer. The sieve wire mesh plate is placed on the partition rack layer through the feeding port. A closing door is provided at the feeding port. The closing door is used to open and close the feeding port. The distillation box is provided with a heating component for generating steam. A steam outlet is provided at the top of the distillation box;
[0006] A cooler, with a feed inlet at the upper end and a discharge outlet at the lower end. The feed inlet is connected to the steam outlet of the distillation box through a pipeline;
[0007] The oil-water collector includes a liquid inlet, an essential oil outlet, and a hydrosol outlet. The liquid inlet of the oil-water collector is connected to the discharge port of the cooler. The oil-water collector includes an essential oil tank, a transparent pipe, and a hydrosol tank. The essential oil tank, the transparent pipe, and the hydrosol tank are arranged in sequence from top to bottom and are connected. The liquid inlet is provided at the upper end of the essential oil tank. The essential oil outlet is provided at the transparent pipe, and a first outlet valve is provided at the essential oil outlet. The hydrosol outlet is provided at the lower end of the hydrosol tank, and a second outlet valve is provided at the hydrosol outlet.
[0008] Further, a rotating mechanism for movable connection is provided between the upper side of the closing door and the distillation box, and a positioning mechanism for keeping the closing door in a closed state is provided between the lower side of the closing door and the distillation box.
[0009] Further, a rubber ring is provided around the edge of the discharging opening. A protruding portion is provided at the middle position of one side surface of the closing door. When the closing door closes the discharging opening, the protruding portion is embedded in the discharging opening, and the rubber ring fills the gap between the protruding portion and the edge of the discharging opening to form a seal.
[0010] Further, a pressure relief device is also provided on the distillation box. One end of the pressure relief device communicates into the distillation box from the upper middle part of the side wall of the distillation box, and a pressure relief valve is provided on the pressure relief device.
[0011] Further, a water level observation window is provided on the distillation box. The water level observation window is in the shape of a vertically extending long strip and corresponds to the middle and lower part of the distillation box. The water level observation window is closed by a glass panel inside.
[0012] Further, a water inlet pipe is also provided on the distillation box. The water inlet pipe penetrates into the distillation box from the middle and lower part of the side wall of the distillation box and is bent downward. An inlet valve is provided at one end of the water inlet pipe outside the distillation box, and an emptying valve is provided at the bottom of the distillation box.
[0013] Further, the heating assembly includes an electric heater, a pressure sensor, a temperature sensor, and a controller. Several groups of electric heaters are provided and distributed at the bottom of the distillation box. The pressure sensor and the temperature sensor are installed on the distillation box to monitor the state inside the distillation box. The controller is signal-connected to the pressure sensor, the temperature sensor, and each electric heater.
[0014] Further, the sieve mesh plate includes a plate body frame. A sieve mesh forming the bottom surface is provided inside the plate body frame. A first handle extending upward and outward is provided on one side of the plate body frame, and a second handle extending upward is provided in the middle of the plate body frame.
[0015] Further, a spiral inner pipe is provided inside the cooler. The upper and lower ends of the spiral inner pipe are respectively connected to the feed port and the discharge port. A circulating water inlet and a circulating water outlet are also provided on the cooler.
[0016] From the above description of the utility model, it can be seen that compared with the prior art, the citrus essential oil distillation device provided by the utility model has the following advantages:
[0017] 1. There are several partition layers in the distillation box, and screen plates can be placed on each partition interlayer. Therefore, this equipment has the advantage of being able to distill a large amount of raw materials at a time. At the same time, due to the layered and spaced arrangement of the raw materials, water vapor can easily pass through the raw materials, making the distillation and extraction efficiency of this equipment high, the raw material utilization rate high, and the energy consumption low.
[0018] 2. The side wall of the distillation box is provided with a discharge port and a closed door, which makes it convenient to take and put raw materials and has high production efficiency. The distillation box is set on the pressure relief device to ensure the safety of opening the closed door during the operation of the equipment.
[0019] 3. The heating component is equipped with pressure and temperature sensors, and the working status of each electric heater is controlled by the controller, so that the equipment has the functions of customized working conditions and automatic adjustment, thereby achieving higher working efficiency and extraction rate.
[0020] 4. The oil-water collector is equipped with a transparent tube between the essential oil tank and the pure dew tank. The oil-liquid junction position can be viewed from the outside through the transparent tube, which is convenient for the separation of essential oil and pure dew and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The utility model is a schematic diagram of the structure of a citrus essential oil distillation device.
[0022] Figure 2 It is a schematic diagram of the distillation box of the utility model with the closed door open.
[0023] Figure 3 It is a partial cutaway schematic diagram of the distillation box of the utility model.
[0024] Figure 4 This is a schematic diagram of the structure of the screen plate of the utility model.
[0025] Figure 5 It is a partial cutaway schematic diagram of the cooler and the oil-water collector of the utility model.
[0026] The markings in the figure correspond to the following: 1 - distillation box, 11 - partition shelf layer, 12 - discharge opening, 121 - rubber ring, 13 - closing door, 131 - rotating mechanism, 132 - positioning mechanism, 133 - protruding part, 14 - pressure relief device, 141 - pressure relief valve, 15 - water level observation window, 16 - water inlet pipe, 161 - water inlet valve, 17 - steam outlet, 18 - exhaust valve, 2 - sieve tray, 21 - tray frame, 22 - sieve mesh, 23 - first handle, 24 - second handle, 3 - heating assembly, 31 - electric heater, 32 - pressure sensor, 33 - temperature sensor, 4 - cooler, 41 - feed inlet, 42 - discharge outlet, 43 - spiral inner pipe, 44 - circulating water inlet, 45 - circulating water outlet, 5 - oil-water collector, 51 - essential oil tank, 511 - liquid inlet, 52 - transparent pipe, 521 - essential oil outlet, 522 - first outlet valve, 53 - hydrosol tank, 531 - hydrosol outlet, 532 - second outlet valve. Specific implementation manner
[0027] The present utility model will be further described below through specific implementation manners.
[0028] Refer to Figures 1 to 5 As shown, an essential oil distillation device for citrus includes a distillation box 1, a sieve tray 2, a heating assembly 3, a cooler 4, and an oil-water collector 5.
[0029] The distillation box 1 is provided with a partition shelf layer 11 inside. The partition shelf layer 11 is used for placing the sieve tray 2. There are several groups of partition shelf layers 11 arranged at intervals along the height direction, and each partition shelf layer 11 is arranged at the upper-middle position of the distillation box 1. A discharge opening 12 is formed on the side wall surface of the distillation box 1. The discharge opening 12 corresponds to the position of the partition shelf layer 11. The sieve tray 2 is placed on the partition shelf layer 11 through the discharge opening 12. A closing door 13 is provided at the discharge opening 12. The closing door 13 is used to open and close the discharge opening 12. A rotating mechanism 131 for movable connection is provided between the upper side of the closing door 13 and the distillation box 1. A positioning mechanism 132 for keeping the closing door 13 in the closed state of the discharge opening 12 is provided between the lower side of the closing door 13 and the distillation box 1. The positioning mechanism 132 is a bolt mechanism or a buckle mechanism. A rubber ring 121 is provided around the edge of the discharge opening 12. A protruding part 133 is provided at the middle position of one side surface of the closing door 13. When the closing door 13 closes the discharge opening 12, the protruding part 133 is embedded in the discharge opening 12, and the rubber ring 121 fills the gap between the protruding part 133 and the edge of the discharge opening 12 to form a seal.
[0030] The sieve tray 2 includes a tray frame 21. A sieve mesh 22 forming the bottom surface is provided inside the tray frame 21. A first handle 23 extending upward and outward is provided on one side of the tray frame 21. A second handle 24 extending upward is provided in the middle of the tray frame 21.
[0031] The distillation box 1 is provided with a heating component 3 for generating steam. The heating component 3 includes an electric heater 31, a pressure sensor 32, a temperature sensor 33, and a controller. There are several groups of electric heaters 31, which are distributed at the bottom of the distillation box 1. The pressure sensor 32 and the temperature sensor 33 are installed in the distillation box 1 to monitor the state inside the distillation box 1. The controller is signal-connected to the pressure sensor 32, the temperature sensor 33, and each electric heater 31.
[0032] The distillation box 1 is further provided with a pressure relief valve 14. One end of the pressure relief valve 14 communicates into the distillation box 1 from the upper middle part of the side wall of the distillation box 1, and a pressure relief valve 141 is provided on the pressure relief valve 14. The distillation box 1 is provided with a water level observation window 15. The water level observation window 15 is in the shape of a vertically extending strip and corresponds to the middle and lower parts of the distillation box 1. The water level observation window 15 is closed by a glass panel inside. The distillation box 1 is further provided with a water inlet pipe 16. The water inlet pipe 16 penetrates into the distillation box 1 from the middle and lower part of the side wall of the distillation box 1 and bends downward. One end of the water inlet pipe 16 outside the distillation box is provided with a water inlet valve 161. The top of the distillation box 1 is provided with a steam outlet 17, and the bottom of the distillation box 1 is provided with an emptying valve 18.
[0033] The upper end of the cooler 4 is provided with a feed inlet 41, and the lower end is provided with a discharge outlet 42. The feed inlet 41 is connected to the steam outlet 17 of the distillation box 1 through a pipeline. A spiral inner pipe 43 is provided inside the cooler 4. The upper and lower ends of the spiral inner pipe 43 are respectively connected to the feed inlet 41 and the discharge outlet 42. The cooler 4 is also provided with a circulating water inlet 44 and a circulating water outlet 45.
[0034] The oil-water collector 5 includes an essential oil tank 51, a transparent pipe 52, and a hydrosol tank 53. The essential oil tank 51, the transparent pipe 52, and the hydrosol tank 53 are arranged in order from top to bottom and are connected in communication. The upper end of the essential oil tank 51 is provided with a liquid inlet 511, and the liquid inlet 511 is connected to the discharge outlet 42 of the cooler 4. The transparent pipe 52 is provided with an essential oil outlet 521, and a first outlet valve 522 is provided at the essential oil outlet 521. The lower end of the hydrosol tank 53 is provided with a hydrosol outlet 531, and a second outlet valve 532 is provided at the hydrosol outlet 531.
[0035] The following further describes this application with a specific working process:
[0036] Distillation process: Lay the citrus peel as the raw material on the sieve tray 2, and place each sieve tray 2 into the distillation box 1 through the feeding port 12 and place them on each partition shelf layer 11; Rotate the closing door 13 to close the feeding port 12 and position it in the closed state through the positioning mechanism 132. At this time, the inside of the distillation box 1 is in a relatively closed state. The water inlet pipe 16 injects a certain amount of clear water into the distillation box 1; The heating assembly 3 works, and the electric heater 31 heats the clear water to generate water vapor. The water vapor passes upward through the raw materials on each sieve tray 2 to distill and extract the essential oil. The controller controls the working state of each electric heater 31 according to the data of the pressure sensor 32 and the temperature sensor 33, and can realize customized working condition setting and automatic adjustment. The state inside the distillation box 1 can be viewed through the water level observation window 15 to replenish clear water in a timely manner. The water vapor carrying the essential oil enters the spiral inner pipe 43 in the cooler 4 through the pipeline from the feeding port 41. The cooling water enters and exits the cooler 4 through the circulating water inlet 44 and the circulating water outlet 45. Under the cooling effect of the cooling water in the cooler 4, the water vapor condenses into a liquid oil-water mixture and is sent out from the discharge port 42. The oil-water mixture enters the oil-water collector 5. After the distillation is completed and left standing for a period of time, due to the different densities of oil and water, the essential oil floats on the upper layer and the hydrosol is on the lower layer. Therefore, the essential oil is mainly in the essential oil tank 51 and the hydrosol is mainly in the hydrosol tank 53. By adaptively opening and closing the first outlet valve 522 and the second outlet valve 532 and adjusting the oil-water boundary line to be at the transparent tube 52 for easy observation, the essential oil can be obtained through the essential oil outlet 521 and the hydrosol can be obtained through the hydrosol outlet 531.
[0037] Replacing raw materials: When most of the essential oil in the raw materials in the distillation box 1 has been distilled and extracted, the raw materials need to be replaced. Open the pressure relief valve 141 to reduce the pressure in the distillation box 1 to a safe value close to the room pressure, open the positioning mechanism 132 and rotate the closing door 13 to open the feeding port 12, and use tools to hook the first handle 23 to pull out each sieve tray 2 and take it out from the feeding port 12; Then push each sieve tray 2 laid with new raw materials into each partition shelf layer 11 from the feeding port 12, rotate the closing door 13 to close the feeding port 12 and position it in the closed state through the positioning mechanism 132, and carry out the next round of distillation process.
[0038] The above is only a specific implementation manner of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantive modification made to the present utility model using this concept shall fall within the scope of infringement of the protection scope of the present utility model.
Claims
1. An essential oil distillation device for citrus fruits, characterized in that, Comprising: A distillation box, within which there is a partition shelf layer for placing a sieve wire mesh tray. There are several groups of the partition shelf layer arranged at intervals in the height direction, and each partition shelf layer is arranged in the upper-middle position of the distillation box. A discharge opening is provided on the side wall surface of the distillation box, corresponding to the position of the partition shelf layer. The sieve wire mesh tray is placed on the partition shelf layer through the discharge opening. A closing door is provided at the discharge opening for opening and closing the discharge opening. The distillation box is provided with a heating component for generating water vapor, and a vapor outlet is provided at the top of the distillation box; A cooler, with a feed inlet at the upper end and a discharge outlet at the lower end. The feed inlet is connected to the vapor outlet of the distillation box through a pipeline; An oil-water collector, including a liquid inlet, an essential oil outlet, and a hydrosol outlet. The liquid inlet of the oil-water collector is connected to the discharge outlet of the cooler. The oil-water collector includes an essential oil tank, a transparent pipe, and a hydrosol tank, which are arranged and connected from top to bottom. The liquid inlet is provided at the upper end of the essential oil tank, the essential oil outlet is provided at the transparent pipe, and a first outlet valve is provided at the essential oil outlet. The hydrosol outlet is provided at the lower end position of the hydrosol tank, and a second outlet valve is provided at the hydrosol outlet.
2. The citrus essential oil distillation device according to claim 1, characterized in that: A rotating mechanism for movably connecting is provided between the upper side of the closing door and the distillation box, and a positioning mechanism for keeping the closing door in a closed state is provided between the lower side of the closing door and the distillation box.
3. The citrus essential oil distillation device according to claim 1, characterized in that: A rubber ring is provided around the edge of the discharge opening. A protrusion is provided at the middle position of one side surface of the closing door. When the closing door closes the discharge opening, the protrusion is embedded in the discharge opening, and the rubber ring fills the gap between the protrusion and the edge of the discharge opening to form a seal.
4. The citrus essential oil distillation device according to claim 1, characterized in that: The distillation box is also provided with a pressure relief valve. One end of the pressure relief valve communicates into the distillation box from the upper-middle part of the side wall of the distillation box, and a pressure relief valve is provided on the pressure relief valve.
5. The citrus essential oil distillation device according to claim 1, characterized in that: A water level observation window is provided on the distillation box. The water level observation window is in the shape of a vertically extending long strip and corresponds to the middle-lower position of the distillation box. The water level observation window is closed by a glass panel inside.
6. The citrus essential oil distillation device according to claim 1, characterized in that: The distillation box is also provided with a water inlet pipe. The water inlet pipe penetrates into the distillation box from the middle-lower part of the side wall of the distillation box and bends downward. An inlet valve is provided at one end of the water inlet pipe outside the distillation box, and an emptying valve is provided at the bottom of the distillation box.
7. The citrus essential oil distillation device according to claim 1, wherein: The heating component includes an electric heater, a pressure sensor, a temperature sensor, and a controller. There are several groups of electric heaters distributed at the bottom position of the distillation box. The pressure sensor and the temperature sensor are installed on the distillation box to monitor the state inside the distillation box. The controller is signal-connected to the pressure sensor, the temperature sensor, and each electric heater.
8. The citrus essential oil distillation device according to claim 1, wherein: The sieve wire mesh tray includes a tray frame, within which a sieve forming the bottom surface is provided. A first handle extending upward and outward is provided on one side of the tray frame, and a second handle extending upward is provided in the middle of the tray frame.
9. The citrus essential oil distillation apparatus according to claim 1, wherein: A spiral inner pipe is provided inside the cooler. The upper and lower ends of the spiral inner pipe are respectively connected to the feed inlet and the discharge outlet. A circulating water inlet and a circulating water outlet are also provided on the cooler.