Special double-end-face grinding machine for small workpieces

The dual-face grinder addresses fluid waste and temperature issues by integrating filtration and cooling systems, ensuring efficient and high-quality processing of small workpieces.

CN223098779UActive Publication Date: 2025-07-15XINXIANG SKAIF MASCH CO LTD
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Patent Information

Application Number
CN202422049219.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-15
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

During the use of existing double-end grinders, the cleaning liquid or coolant cannot be recycled and reused, and small workpieces are easily affected by high temperature during grinding, resulting in a decrease in quality.

Method used

The lower grinding assembly and the upper grinding assembly are designed. The lower grinding assembly filters residues in the cleaning liquid or coolant through the filter holes and recovers the liquid. The upper grinding assembly is air-cooled by a fan and flushs and cools the small workpieces with a pump.

Benefits of technology

The recycling and reuse of cleaning liquid or coolant is achieved, waste is reduced, and the grinding quality of small workpieces is improved through air cooling and water cooling, avoiding the adverse effects of high temperature on the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special double-end-face grinding machine for small workpieces, and relates to the technical field of machining. The device comprises a base plate, a lower grinding assembly is arranged on the base plate, a placement box in the lower grinding assembly is connected to the base plate, a waste residue box is locked and connected to the placement box through screws, filter holes are formed in the upper surface of the placement box and the lower surface of the waste residue box, and a recycling frame connected to the inner bottom of the placement box corresponds to the waste residue box in position; an upper grinding assembly is arranged above the placement box, a placement frame in the upper grinding assembly is located above the placement box, and a ventilation plate is embedded in the placement frame. The lower grinding assembly is arranged to filter and recycle used cleaning liquid or cooling liquid, so that the purpose of saving the cleaning liquid or the cooling liquid is achieved, the upper grinding assembly is arranged to conduct air cooling and water cooling on small workpieces in the grinding process, the adverse effect of high temperature on the small workpieces is reduced, and the grinding efficiency is improved. And therefore, the grinding quality of the small workpiece is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machining, and particularly relates to a special double-sided lapping machine for small workpieces. Background Art

[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device. Compared with manual machining, machining reduces the amount of manual operation. The double-sided lapping machine belongs to the category of machining equipment and is suitable for grinding small workpieces.

[0003] A double-sided lapping machine refers to a high-precision mechanical device specifically used for lapping and polishing two parallel surfaces of a workpiece. The double-sided lapping machine consists of a base plate, an upper lapping plate, a lower lapping plate, a material plate and a driving component. The material is placed on the material plate, and the driving component is controlled to move the upper lapping plate and the material plate to realize the lapping process of the upper and lower end surfaces of the material.

[0004] However, it still has the following drawbacks in actual use:

[0005] For the existing double-sided lapping machine, during use, when the driving component is started, the gear disk on the lower lapping plate rotates around its own axis while revolving, so as to realize the grinding of the lower end surface of the small workpiece on the gear disk. However, it is not convenient to filter and recycle the cleaning liquid or coolant, resulting in the waste of the cleaning liquid or coolant because they cannot be recycled.

[0006] 2. For the existing double-sided lapping machine, during use, when the driving component is started, the upper lapping plate grinds the upper end surface of the small workpiece, and the small workpiece is sprayed with water by a flushing component. However, the cooling effect on the small workpiece is poor, which will have an adverse effect on the small workpiece due to high temperature and reduce the quality of the small workpiece during grinding.

[0007] Therefore, we provide a special double-sided lapping machine for small workpieces to solve the above problems. Summary of the Utility Model

[0008] The purpose of the utility model is to provide a special double-sided lapping machine for small workpieces, which solves the problems that the existing double-sided lapping machine is not convenient for filtering and recycling the cleaning liquid or coolant, and the cooling effect of the small workpiece during grinding is poor by setting a lower lapping component and an upper lapping component.

[0009] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0010] The utility model relates to a special double - end surface grinding machine for small workpieces, which comprises a base plate. A lower grinding assembly is arranged on the base plate. An installation box in the lower grinding assembly is connected to the base plate. A waste residue box is connected to the installation box by screw locking. Filter holes are formed on the upper surface of the installation box and the lower surface of the waste residue box. A recovery frame connected to the inner bottom of the installation box corresponds to the position of the waste residue box. An upper grinding assembly is arranged above the installation box. An installation frame in the upper grinding assembly is located above the installation box. A ventilation plate is inlaid on the installation frame. A fan is inlaid on an installation cylinder arranged inside the installation frame. An installation frame connected to the inner top of the fan is connected to the installation cylinder. A three - way pipe is communicated with the lower end surface of a pump connected to the inner top of the installation frame. An annular pipe connected to the inner peripheral side wall of the installation cylinder is communicated with both ends of the three - way pipe. A water outlet pipe is communicated with the peripheral side wall of the annular pipe. A water tank is communicated with a connecting pipe connected to the pump. The water tank is connected to the installation frame.

[0011] The utility model is further arranged such that a turntable is rotatably connected to a lower grinding disc connected to the installation box. Rack bars are connected to both the lower grinding disc and the turntable. A gear disc arranged on the lower grinding disc is meshed with the rack bar. A driving motor connected to the inner bottom of the installation box is connected with a driving shaft. The driving shaft penetrates through the installation box and is connected to the lower surface of the turntable.

[0012] The utility model is further arranged such that a water storage ring is connected to the lower grinding disc. Through holes are formed on the lower grinding disc. A net plate is arranged inside a through groove formed on the side wall of the installation box.

[0013] The utility model is further arranged such that a hydraulic cylinder connected to the inner top of the installation frame has a lower end connected with a hydraulic rod. The hydraulic rod is connected to the installation cylinder.

[0014] The utility model is further arranged such that a rotating motor connected to the inner top of the installation cylinder has a lower end surface connected with a rotating shaft. Through holes are formed on an upper grinding disc connected to the lower end of the rotating shaft.

[0015] The utility model is further arranged such that box doors are hinged to the side walls of both the installation frame and the installation box through hinges.

[0016] The utility model is further arranged such that a steering assembly is connected to the base plate. A frame in the steering assembly is connected to the base plate. A steering motor connected to the frame is connected with a steering shaft. A connecting plate sleeved on the peripheral side wall of the steering shaft is connected to the side wall of the installation frame.

[0017] The utility model is further arranged such that the frame is in an L shape. The two connecting plates are symmetrically arranged. An ear seat rotatably connected to the peripheral side wall of the steering shaft is located inside the connecting plate. The ear seat is connected to the side wall of the frame.

[0018] The utility model has the following beneficial effects:

[0019] By arranging a lower grinding component, the cleaning liquid or coolant is filtered through the filter holes, the waste residues remain inside the waste residues, and the liquid passes through the filter holes and enters the inside of the recovery frame, thereby realizing the recycling of the cleaning liquid or coolant, reducing the waste of the cleaning liquid or coolant, and achieving the purpose of saving the cleaning liquid or coolant during the grinding process of small workpieces by operating the double-sided grinding machine.

[0020] By arranging an upper grinding component, the fan is started to air-cool the components in the upper grinding component and air-cool the small workpieces during the grinding process. At the same time, the water pump is started to pump the water inside the water tank to the small workpieces during the grinding process to wash and water-cool the small workpieces, which is convenient for the grinding process of small workpieces and avoids the adverse effects caused by high temperature on small workpieces, thereby improving the grinding quality of small workpieces by operating the double-sided grinding machine.

[0021] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below.

[0023] Figure 1 It is a three-dimensional schematic diagram of a double-sided grinding machine dedicated to small workpieces;

[0024] Figure 2 It is an exploded schematic diagram of the structure of the lower grinding component;

[0025] Figure 3 It is an exploded schematic diagram of the structure of the upper grinding component Figure 1 ;

[0026] Figure 4 It is Figure 4 The enlarged schematic diagram of the structure at A in

[0027] Figure 5 It is an exploded schematic diagram of the structure of the upper grinding component Figure 2 ;

[0028] Figure 6 It is the connection schematic diagram of the steering component and the placement frame.

[0029] In the drawings, the list of components represented by each reference numeral is as follows:

[0030] 1 - Substrate, 2 - Lower grinding assembly, 201 - Placement box, 201a - Filter holes, 201b - Through slots, 201c - Mesh plate, 202 - Box door, 202a - Hinges, 203 - Driving motor, 203a - Driving shaft, 204 - Lower grinding disc, 204a - Water storage ring, 204b - Rack, 204c - Through holes, 205 - Gear disc, 206 - Turntable, 207 - Waste residue box, 207a - Screws, 207b - Recycling frame, 3 - Upper grinding assembly, 301 - Placement frame, 301a - Ventilation plate, 302 - Upper grinding disc, 302a - Rotating shaft, 302b - Rotating motor, 303 - Placement cylinder, 303a - Hydraulic cylinder, 303b - Hydraulic rod, 303c - Fan, 304 - Three - way pipe, 304a - Placement bracket, 304b - Water tank, 304c - Pump, 304d - Connecting pipe, 305 - Annular pipe, 305a - Water outlet pipe, 4 - Steering assembly, 401 - Frame, 402 - Steering motor, 402a - Steering shaft, 402b - Ear seats, 402c - Connecting plate. Specific implementation mode

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention. Embodiment 1

[0032] Please refer to Figure 1 and Figure 2 As shown in the figure, the present invention is a special double - end grinding machine for small workpieces, including a substrate 1. A lower grinding assembly 2 is arranged on the substrate 1. The lower grinding assembly 2 includes a placement box 201, a mesh plate 201c, a box door 202, hinges 202a, a driving motor 203, a driving shaft 203a, a lower grinding disc 204, a water storage ring 204a, a rack 204b, a gear disc 205, a turntable 206, a waste residue box 207, screws 207a and a recycling frame 207b. By controlling the driving motor 203, while the gear disc 205 rotates around its own axis and revolves around a fixed point, the movement of small workpieces on the gear disc 205 is realized. Further, the lower grinding disc 204 grinds the lower end surfaces of the small workpieces, and filters the residues in the cleaning liquid or cooling liquid. The recycling frame 207b recycles and utilizes the liquid.

[0033] Specifically, an installation box 201 is connected to the substrate 1. A net plate 201c is connected inside a through groove 201b opened on the side wall of the installation box 201. A box door 202 is hinged to the side wall of the installation box 201 through a hinge 202a. A driving motor 203 is connected to the inner bottom of the installation box 201. A driving shaft 203a is connected to the driving motor 203. A lower grinding disc 204 is connected to the installation box 201, and a through hole 204c is opened on the lower grinding disc 204. A water storage ring 204a is connected to the lower grinding disc 204. A turntable 206 is rotatably connected to the lower grinding disc 204, and rack bars 204b are connected to both the lower grinding disc 204 and the turntable 206. A gear disc 205 is arranged on the lower grinding disc 204, and the gear disc 205 is meshed with the rack bar 204b. A waste residue box 207 is locked and connected to the installation box 201 through a screw 207a, and the waste residue box 207 is located below the lower grinding disc 204. Filter holes 201a are opened on both the waste residue box 207 and the installation box 201. A recovery frame 207b is connected to the inner bottom of the installation box 201;

[0034] Further, two through grooves 201b are symmetrically opened. Two groups of rack bars 204b are provided, and each group of rack bars 204b is arranged in an annular array. Two waste residue boxes 207 are symmetrically arranged in layers, and two recovery frames 207b are symmetrically arranged in layers;

[0035] The operation process of this embodiment is as follows: The staff places the small workpiece inside the positioning hole on the gear disc 205, starts the driving motor 203, the driving shaft 203a rotates, the turntable 206 rotates, and the rack bar 204b on the turntable 206 moves, and in cooperation with the rack bar 204b on the lower grinding disc 204, the gear disc 205 rotates while revolving, the small workpiece on the gear disc 205 moves, and the lower grinding disc 204 grinds the lower end surface of the moving small workpiece. At the same time, the residues in the cleaning liquid or coolant stay inside the waste residue box 207 after being filtered through the filter hole 201a, and the liquid enters the inside of the recovery frame 207b. Embodiment 2

[0036] Please refer to Figure 1 、 Figure 3 、 Figure 4 and Figure 5, on the basis of the first specific embodiment, an upper grinding assembly 3 is provided. The upper grinding assembly 3 includes a placement frame 301, a ventilation plate 301a, an upper grinding disc 302, a rotating shaft 302a, a rotating motor 302b, a placement cylinder 303, a hydraulic cylinder 303a, a hydraulic rod 303b, a fan 303c, a three-way pipe 304, a placement bracket 304a, a water tank 304b, a water pump 304c, a connecting pipe 304d, an annular pipe 305, and a water outlet pipe 305a. The rotating motor 302b is controlled to drive the upper grinding disc 302 to rotate to polish the upper end surface of the small workpiece, and the fan 303c cools the components inside the placement cylinder 303. The water pump 304c pumps out the water inside the water tank 304b to wash and water-cool the small workpiece;

[0037] Specifically, the placement frame 301 is arranged above the placement box 201, and a box door 202 is hinged to the side wall of the placement frame 301 through a hinge 202a. The ventilation plate 301a is inlaid on the placement frame 301. The placement cylinder 303 is arranged inside the placement frame 301, and a hydraulic rod 303b is connected to the placement cylinder 303. The hydraulic rod 303b is connected to a hydraulic cylinder 303a, and the hydraulic cylinder 303a is connected to the inner top of the placement frame 301. The fan 303c is inlaid on the placement cylinder 303. The placement bracket 304a is connected to the placement cylinder 303, and the water pump 304c is connected to the inner top of the placement bracket 304a. The water pump 304c is located above the fan 303c. The connecting pipe 304d communicating with the upper end surface of the water pump 304c penetrates through the placement bracket 304a. The water tank 304b is connected to the placement bracket 304a, and the inside of the water tank 304b communicates with the upper end of the connecting pipe 304d. The three-way pipe 304 is connected to the lower end surface of the water pump 304c, and both ends of the three-way pipe 304 penetrate through the circumferential side wall of the placement cylinder 303. The annular pipe 305 is connected to the inner circumferential side wall of the placement cylinder 303, and the inside of the annular pipe 305 communicates with both ends of the three-way pipe 304. The water outlet pipe 305a is connected to the lower side of the annular pipe 305. The rotating motor 302b is connected to the inner top of the placement cylinder 303, and a rotating shaft 302a is connected to the lower end surface of the rotating motor 302b. The upper grinding disc 302 is connected to the lower end of the rotating shaft 302a, and through holes 204c are formed in the upper grinding disc 302;

[0038] Further, the three hydraulic cylinders 303a are arranged in a circular array, the placement bracket 304a is U-shaped, the water outlet pipes 305a are arranged in a circular array, and the through holes 204c are formed in a circular array;

[0039] The operation process of this embodiment is as follows: The staff starts the hydraulic cylinder 303a. When the hydraulic rod 303b extends, the upper grinding disc 302 moves downward and contacts the upper end face of the small workpiece. Then, the fan 303c is started to air-cool the components inside the placement cylinder 303. The pumping pump 304c is started to pump the water inside the water tank 304b into the inside of the water outlet pipe 305a, and the water enters the lower grinding disc 204 through the through hole 204c to wash and water-cool the small workpiece. The rotating motor 302b is started, the rotating shaft 302a rotates, and the upper grinding disc 302 rotates to grind the upper end face of the small workpiece. When the hydraulic rod 303b contracts, the upper grinding disc 302 moves upward. Embodiment 3

[0040] Please refer to Figure 1 and Figure 6 , on the basis of Specific Embodiment 1 and Specific Embodiment 2, a steering assembly 4 is provided. The steering assembly 4 includes a frame 401, a steering motor 402, a steering shaft 402a, an ear seat 402b, and a connecting plate 402c. By operating the steering motor 402, the position of the upper grinding assembly 3 is adjusted so that the lower grinding disc 204 is not blocked by the upper grinding assembly 3, thereby facilitating the loading and unloading of small workpieces.

[0041] Specifically, the frame 401 is connected to the base plate 1, the steering motor 402 is connected to the frame 401, and a steering shaft 402a is connected to the steering motor 402. The connecting plate 402c is sleeved on the circumferential side wall of the steering shaft 402a and is connected to the side wall of the placement frame 301. The ear seat 402b is rotatably connected to the circumferential side wall of the steering shaft 402a and is connected to the side wall of the frame 401.

[0042] Furthermore, the frame 401 is in an L shape, the two connecting plates 402c are symmetrically arranged, and the two ear seats 402b are symmetrically arranged.

[0043] The operation process of this embodiment is as follows: The staff starts the steering motor 402, the steering shaft 402a rotates, the connecting plate 402c makes an arc movement with the steering shaft 402a as the fixed point, and the placement frame 301 moves along with the movement of the connecting plate 402c, thereby adjusting the position of the upper grinding assembly 3 to facilitate the loading and unloading of small workpieces.

[0044] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0045] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and variations can be made. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A special double-sided grinding machine for small workpieces, including a substrate (1), characterized in that: A lower grinding assembly (2) is provided on the substrate (1). The placement box (201) in the lower grinding assembly (2) is connected to the substrate (1). A waste residue box (207) is lock-connected to the placement box (201) by screws (207a). Filter holes (201a) are provided on the upper surface of the placement box (201) and the lower surface of the waste residue box (207). The recovery frame (207b) connected to the inner bottom of the placement box (201) corresponds to the position of the waste residue box (207). An upper grinding assembly (3) is provided above the placement box (201). The placement frame (301) in the upper grinding assembly (3) is located above the placement box (201). A ventilation plate (301a) is inlaid on the placement frame (301). A fan (303c) is inlaid on the placement cylinder (303) provided inside the placement frame (301). An installation frame (304a) provided above the fan (303c) is connected to the placement cylinder (303). The lower end face of a suction pump (304c) connected to the inner top of the installation frame (304a) communicates with a three-way pipe (304). An annular pipe (305) connected to the inner peripheral side wall of the placement cylinder (303) communicates with both ends of the three-way pipe (304). A water outlet pipe (305a) communicates with the peripheral side wall of the annular pipe (305). A connecting pipe (304d) communicating with the suction pump (304c) communicates with a water tank (304b). The water tank (304b) is connected to the installation frame (304a).

2. The double-sided lapping machine for small workpieces according to claim 1, wherein: A turntable (206) is rotatably connected to the lower grinding disc (204) connected to the placement box (201). Rack bars (204b) are connected to both the lower grinding disc (204) and the turntable (206). A gear disc (205) provided on the lower grinding disc (204) is meshed and connected with the rack bar (204b). A driving motor (203) connected to the inner bottom of the placement box (201) is connected with a driving shaft (203a). The driving shaft (203a) penetrates through the placement box (201) and is connected to the lower surface of the turntable (206).

3. The double-sided lapping machine for small workpieces according to claim 2, wherein: A water storage ring (204a) is connected to the lower grinding disc (204). Through holes (204c) are provided on the lower grinding disc (204). A net plate (201c) is provided inside a through groove (201b) provided on the side wall of the placement box (201).

4. A special double-sided grinding machine for small workpieces according to claim 1, characterized in that: A hydraulic cylinder (303a) connected to the inner top of the placement frame (301) has a lower end connected to a hydraulic rod (303b). The hydraulic rod (303b) is connected to the placement cylinder (303).

5. The double-sided lapping machine for small workpieces according to claim 4, wherein: A rotating motor (302b) connected to the inner top of the placement cylinder (303) has a lower end face connected to a rotating shaft (302a). Through holes (204c) are provided on the upper grinding disc (302) connected to the lower end of the rotating shaft (302a).

6. The double-sided lapping machine for small workpieces according to claim 4, wherein: Box doors (202) are hinged to the side walls of both the placement frame (301) and the placement box (201) by hinges (202a).

7. The double-sided lapping machine for special small workpieces according to claim 1, characterized in that: A steering component (4) is connected to the substrate (1). A frame (401) in the steering component (4) is connected to the substrate (1). A steering motor (402) connected to the frame (401) is connected with a steering shaft (402a). A connecting plate (402c) sleeved on the circumferential side wall of the steering shaft (402a) is connected to the side wall of the placement frame (301).

8. A special double-sided grinding machine for small workpieces according to claim 7, characterized in that: The frame (401) is in an L shape. The two connecting plates (402c) are symmetrically arranged. An ear seat (402b) rotatably connected to the circumferential side wall of the steering shaft (402a) is located inside the connecting plate (402c). The ear seat (402b) is connected to the side wall of the frame (401).