Sintered combined wallboard base material section cutting device

Abstract

The utility model discloses a sintering combined wallboard base material section cutting device. The sintering combined wallboard base material section cutting device comprises a first conveying line and a second conveying line perpendicular to the first conveying line. The section cutting rack is mounted on the first conveying line and the second conveying line; the cross section cutting servo feeding unit is arranged on the cross section cutting machine frame; the section cutting baffle unit is mounted on the section cutting rack and is used for limiting the base material at a preset position; the cross section cutting and clamping unit is mounted on the cross section cutting servo feeding unit and is used for clamping the base material to complete cutting; and the cutting tool is used for cutting and leveling the cross section of the base material.

Description

Technical Field

[0001] The utility model relates to the technical field of wall panel production lines, and more specifically to a cross-section cutting device for the base material of sintered composite wall panels. Background Art

[0002] The automatic production line for substrate modification is a front-end supporting process of the sintered composite wall panel production line. After the blocks are sintered and formed, there are cross-section errors, which are prone to skewing, uneven stacking, and inconvenient subsequent use during the palletizing and combining process. Content of the Utility Model

[0003] The purpose of the utility model is to provide a cross-section cutting device for the base material of sintered composite wall panels, in order to solve the technical problems existing in the background art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A cross-section cutting device for the base material of sintered composite wall panels, comprising: a first conveyor line and a second conveyor line arranged perpendicular to the first conveyor line;

[0006] A cross-section cutting machine frame, installed on the first conveyor line and the second conveyor line;

[0007] A cross-section cutting servo feed unit, the cross-section cutting servo feed unit is arranged on the cross-section cutting machine frame;

[0008] A cross-section cutting baffle unit, the cross-section cutting baffle unit is installed on the cross-section cutting machine frame, and is used to limit the base material in a preset position;

[0009] A cross-section cutting clamping unit, the cross-section cutting clamping unit is installed on the cross-section cutting servo feed unit, and is used to clamp the base material to complete cutting;

[0010] A cutting tool, the cutting tool is used to achieve cross-section cutting and leveling of the base material.

[0011] In some embodiments, the cross-section cutting servo feed unit includes: a cross-section cutting lead screw structure, a cross-section cutting lead screw connecting piece, a cross-section cutting guide rail, a cross-section cutting slider. The two cross-section cutting guide rails are respectively arranged on the cross-section cutting machine frame along the parallel directions on both sides of the second conveyor line. The cross-section cutting lead screw structure is arranged on the cross-section cutting machine frame. The cross-section cutting lead screw connecting piece is arranged on the lead screw nut of the cross-section cutting lead screw structure, and the cross-section cutting lead screw connecting piece is connected to the cross-section cutting clamping unit. The cross-section cutting clamping unit is slidably connected to the cross-section cutting guide rail through the cross-section cutting slider; the cross-section cutting lead screw structure is driven by a cross-section cutting servo motor.

[0012] In some embodiments, the cross-section cutting and clamping unit includes a cross-section cutting bottom plate. On one side of the cross-section cutting bottom plate, there is a fixed clamping plate, and on the other side, there is a sliding clamping plate. The sliding clamping plate is driven by a clamping cylinder installed on the cross-section cutting bottom plate. On the cross-section cutting bottom plate, there is a cylinder mounting frame. On the cylinder mounting frame, there is a cross-section cutting fixture lifting cylinder, and the telescopic end of the cross-section cutting fixture lifting cylinder is connected to the cross-section cutting bottom plate. The cylinder mounting frame is connected to a cross-section cutting screw rod connecting piece, and the cylinder mounting frame is slidably connected to a cross-section cutting guide rail through a cross-section cutting slider.

[0013] In some embodiments, protective layers are provided on both the fixed clamping plate and the sliding clamping plate.

[0014] In some embodiments, the cross-section cutting baffle unit includes a cross-section cutting baffle frame, which is installed on the cross-section cutting frame. On the cross-section cutting baffle frame, there is a cross-section cutting baffle lifting cylinder. The telescopic end of the cross-section cutting baffle lifting cylinder is connected to a cutting baffle connecting piece. The two ends of the cutting baffle connecting piece are respectively slidably connected to the inner wall of the cross-section cutting baffle frame. A horizontally arranged telescopic cylinder is connected to the cutting baffle connecting piece, and the telescopic end of the telescopic cylinder is connected to a cross-section cutting baffle.

[0015] The beneficial effects of the present utility model compared with the prior art are as follows:

[0016] The structure of the present utility model is novel and has strong practicability. By adopting the production line of the present application, the automatic grinding of the cross-section of the base material can be realized, improving the production quality and production efficiency. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of an automatic production line for modifying the base material of a sintered composite wallboard;

[0018] Figure 2 It is a schematic diagram of the base material of a sintered composite wallboard;

[0019] Figure 3 It is an application schematic diagram of the feeding conveying unit;

[0020] Figure 4 It is a schematic diagram of the lower surface grinding mechanism;

[0021] Figure 5 It is a schematic diagram of the upper pressing frame for grinding the lower surface;

[0022] Figure 6 It is a schematic diagram of the movable roller group;

[0023] Figure 7 It is a schematic diagram of the fixed roller group;

[0024] Figure 8Schematic diagram of the upper surface grinding mechanism;

[0025] Figure 9 Schematic diagram of the edge surface grinding mechanism;

[0026] Figure 10 Schematic diagram of the cross-section cutting device;

[0027] Figure 11 Schematic diagram of the cross-section cutting and clamping unit;

[0028] Figure 12 Schematic diagram of the cross-section cutting baffle unit;

[0029] Figure 13 Schematic diagram of the cutting tool;

[0030] Figure 14 Schematic diagram of the steering mechanism;

[0031] Figure 15 Schematic diagram of the cross-section grinding mechanism;

[0032] Figure 16 Schematic diagram of the hole expanding mechanism.

[0033] Illustration: 1 - Loading and conveying unit, 2 - Lower surface grinding mechanism, 3 - Upper surface grinding mechanism, 4 - Edge surface grinding mechanism, 5 - Cross-section cutting mechanism, 6 - Steering mechanism, 7 - Cross-section grinding mechanism, 8 - Hole expanding mechanism, 9 - First conveyor line, 10 - Second conveyor line, 11 - Fixed U-shaped mounting frame, 12 - Support wheel, 13 - Movable U-shaped mounting frame, 14 - L-shaped support piece, 15 - Spring, 16 - Lower grinding frame, 17 - Lower grinding hob, 18 - Lower surface grinding mounting frame, 19 - Upper pressing and conveying lifting cylinder, 20 - Upper pressing frame for lower surface grinding, 21 - Upper pressing and conveying belt for lower surface grinding, 22 - Upper pressing and conveying motor for lower surface grinding, 23 - Upper surface grinding mounting frame, 24 - Upper grinding frame, 25 - Upper grinding lifting cylinder, 26 - Upper grinding hob, 27 - Upper surface grinding motor, 28 - Edge surface grinding frame, 29 - Edge surface grinding mounting frame, 30 - Pressing cylinder for edge surface grinding mechanism, 31 - Pressing wheel group for edge surface grinding, 32 - Synchronous belt lifting wheel group for edge surface grinding, 33 - Edge surface grinding hob, 34 - Edge surface grinding motor, 35 - Cross-section cutting machine frame, 36 - Cross-section cutting lead screw structure, 37 - Cross-section cutting guide rail, 38 - Fixed clamping plate, 39 - Cross-section cutting bottom plate, 40 - Cross-section cutting baffle lifting cylinder, 41 - Cross-section cutting fixture lifting cylinder, 42 - Cylinder mounting frame, 43 - Sliding clamping plate, 44 - Fixture cylinder, 45 - Cross-section cutting slider, 46 - Cross-section cutting baffle machine frame, 47 - Cross-section cutting baffle, 48 - Telescopic cylinder, 49 - Cutting tool, 50 - Cross-section cutting lead screw connecting piece, 51 - Steering machine frame, 52 - Steering cylinder, 53 - Steering clamping plate, 54 - Steering slider, 55 - Rotating shaft, 56 - Steering frame, 57 - Clamping machine frame, 58 - Steering fixture lifting cylinder, 59 - Steering clamping cylinder, 60 - Cross-section grinding frame, 61 - Cross-section grinding motor, 62 - Pressing cylinder for cross-section grinding mechanism, 63 - Cross-section grinding hob, 64 - Pressing wheel group for cross-section grinding, 65 - Synchronous belt lifting wheel group for cross-section grinding, 66 - Hole expanding baffle machine frame, 67 - Hole expanding baffle, 68 - Hole expanding baffle lifting cylinder, 69 - Hole expanding support frame, 70 - L-shaped mounting plate, 71 - Hole expanding motor, 72 - Hole expanding grinding wheel, 73 - Synchronous belt lifting wheel group for hole expanding, 74 - Hole expanding lifting adjustment lead screw, 75 - Hole expanding lead screw structure. Detailed implementation

[0034] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments of this application will be described in more detail below with reference to the accompanying drawings in the preferred embodiments of this application. In the drawings, the same or similar reference numerals represent the same or similar components or components with the same or similar functions throughout. The described embodiments are some, but not all, of the embodiments of this application. The embodiments described below by referring to the drawings are exemplary and are intended to explain this application and should not be construed as limiting this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts belong to the scope of protection of this application.

[0035] The embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0036] In the description of this application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, or an indirect connection through an intermediate medium, or the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0037] In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application.

[0038] In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or display that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or displays.

[0039] The following will be combined with Figures 1 - 16 , in order to better elaborate this application, it will be applied to an automated production line for modifying the base material of sintered composite wall panels for elaboration. It should be noted that the following embodiments are only used to explain this application and do not constitute a limitation to this application.

[0040] Embodiment 1:

[0041] As Figures 1 - 16As shown in the figure, an automated production line for modifying the substrate of a sintered composite wall panel includes: a first conveyor line 9 and a feeding conveyor unit 1, a lower surface grinding mechanism 2, an upper surface grinding mechanism 3, an edge surface grinding mechanism 4, and a cross-section cutting mechanism 5. The feeding conveyor unit 1 is used to convey the substrate to the first conveyor line 9. The lower surface grinding mechanism 2 is arranged between the feeding conveyor unit 1 and the first conveyor line 9 and is used to grind the lower surface of the substrate. The upper surface grinding mechanism 3 is arranged on the first conveyor line 9 behind the lower surface grinding mechanism 2 and is used to grind the upper surface of the substrate. The edge surface grinding mechanism 4 is arranged on the first conveyor line 9 behind the upper surface grinding mechanism 3 and is used to grind the edge surface of the substrate. The cross-section cutting mechanism 5 is used to cut and level the cross-section of the substrate.

[0042] In some embodiments, it further includes a second conveyor line 10. The substrate that has completed cross-section cutting and leveling is conveyed onto the second conveyor line 10, and an expanding hole mechanism 8 is arranged on the second conveyor line 10 and is used to expand the holes of the substrate.

[0043] In some embodiments, the feeding conveyor unit 1 includes a feeding conveyor belt, a set of fixed supporting wheels 12 and a set of movable supporting wheels 12. The set of fixed supporting wheels 12 is arranged on one side of the first conveyor line 9, and the set of movable supporting wheels 12 is arranged on the other side of the first conveyor line 9. The width of the feeding conveyor belt is 600 mm and the thickness is 5 mm. The feeding conveyor belt is driven by a feeding conveyor motor, and the rotation of the roller installed on the bearing seat is driven by a sprocket and a chain, so as to realize the rotation of the feeding conveyor belt and the continuous feeding and conveying action of the material.

[0044] In some embodiments, the set of fixed supporting wheels 12 includes a horizontally arranged fixed U-shaped mounting frame 11. The fixed U-shaped mounting frame 11 is arranged on one side of the first conveyor line 9, and a number of supporting wheels 12 are installed inside the fixed U-shaped mounting frame 11. The outer edge of the supporting wheel 12 protrudes from the fixed U-shaped mounting frame 11. The supporting wheels 12 are arranged at equal intervals, and the adjacent interval is 5 - 10 cm.

[0045] The set of movable supporting wheels 12 includes an L-shaped support piece 14 and a horizontally arranged movable U-shaped mounting frame 13. The L-shaped support piece 14 is arranged on the other side of the first conveyor line 9. The movable U-shaped mounting frame 13 is movably arranged on the horizontal plate of the L-shaped support piece 14, and a number of supporting wheels 12 are installed inside the movable U-shaped mounting frame 13. The outer edge of the supporting wheel 12 protrudes from the movable U-shaped mounting frame 13.

[0046] The abutting wheels 12 are arranged at equal intervals. A number of through pins are provided on the movable U-shaped mounting frame 13. The end of the pin penetrates through the vertical plate of the L-shaped support piece 14, and a thread is provided on the part of the pin extending out of the vertical plate of the L-shaped support piece 14, and is fixedly connected by a nut. A spring 15 is sleeved on the pin between the movable U-shaped mounting frame 13 and the L-shaped support piece 14.

[0047] When the base material is placed on the feeding conveyor belt, one end of the base material abuts against the fixed abutting wheel group 12. If the size of the base material is standard, it can just pass between the fixed abutting wheel group 12 and the movable abutting wheel group 12. If the size of the base material is slightly larger, the other end of the base material will squeeze the movable abutting wheel group 12, and it can also pass between the fixed abutting wheel group 12 and the movable abutting wheel group 12, and there will be no situation where the base material is stuck and cannot pass.

[0048] In some embodiments, the lower surface grinding mechanism 2 includes a lower grinding frame 16. Two lower grinding hob cutters 17 are rotatably installed inside the lower grinding frame 16 for grinding the lower surface of the base material. Above the lower grinding frame 16, there is a lower surface grinding mounting frame 18. A lower surface grinding motor is provided on the lower surface grinding mounting frame 18, and the lower surface grinding motor is used to drive the two lower grinding hob cutters 17 to rotate. The grinding method adopts the hob type.

[0049] In some embodiments, the lower surface grinding mechanism 2 further includes: a lower surface grinding upper pressing frame 20. The lower surface grinding upper pressing frame 20 is installed below the lower surface grinding mounting frame 18 through an upper pressing conveyor lifting cylinder 19. A lower surface grinding upper pressing conveyor belt 21 is provided on the lower surface grinding upper pressing frame 20, and a lower surface grinding upper pressing conveyor motor 22 for driving the lower surface grinding upper pressing conveyor belt 21 to rotate is provided on the lower surface grinding upper pressing frame 20. When grinding, the lower surface grinding upper pressing frame 20 is pressed down by the upper pressing conveyor lifting cylinder 19, and the lower surface grinding upper pressing conveyor motor 22 controls the lower surface grinding upper pressing conveyor belt 21 to rotate in the same direction as the feeding direction to prevent the base material from moving up and down during lower surface grinding, so as to realize the lower surface grinding of the base material.

[0050] In some embodiments, the upper surface grinding mechanism 3 includes: an upper grinding frame 24. Two upper grinding hob cutters 26 are rotatably installed inside the upper grinding frame 24 for grinding the upper surface of the base material. An upper surface grinding motor 27 is provided on the upper grinding frame 24, and the upper surface grinding motor 27 is used to drive the two upper grinding hob cutters 26 to rotate.

[0051] In some embodiments, an upper surface grinding mounting frame 23 is provided above the upper grinding frame 24. The upper grinding mounting frame 23 is provided with an upper grinding lifting cylinder 25, and the telescopic end of the upper grinding lifting cylinder 25 is connected to the upper grinding frame 24.

[0052] In some embodiments, the upper surface grinding mechanism 3 further includes an upper grinding height adjustment screw rod, which is used to connect the upper grinding frame 24 to the upper surface grinding mounting frame 23.

[0053] The upper surface grinding mechanism 3 is installed with upper grinding height adjustment screw rods at four corners and is equipped with an upper grinding lifting cylinder 25. By adjusting the upper grinding height adjustment screw rods, it can be compatible with grinding substrates of different thicknesses, thereby realizing the upper surface grinding of the substrates.

[0054] In some embodiments, the edge surface grinding mechanism 4 includes: an edge surface grinding frame 28. Two edge surface grinding frames 28 are installed on both sides of the first conveyor line 9. Edge surface grinding hob cutters 33 are respectively rotatably installed in the two edge surface grinding frames 28. Edge surface grinding motors 34 are respectively installed on the two edge surface grinding frames 28 for driving the edge surface grinding hob cutters 33 to rotate.

[0055] In some embodiments, the edge surface grinding mechanism 4 further includes: an edge surface grinding mounting frame 29, which is installed on the first conveyor line 9 and is located between the two edge surface grinding frames 28; an edge surface grinding pressure wheel group 31 is installed on the edge surface grinding mounting frame 29 through a material pressing cylinder of the edge surface grinding mechanism 4 for pressing down the substrate during edge surface grinding.

[0056] In some embodiments, the edge surface grinding mechanism 4 further includes: an edge surface grinding synchronous belt lifting wheel group 32, which is installed below the synchronous belt and used as a conveyor line roller; the edge surface grinding synchronous belt lifting wheel group 32 is disposed opposite to the edge surface grinding pressure wheel group 31.

[0057] The installation position of the edge surface grinding mechanism 4 cannot install a synchronous belt roller. The edge surface grinding synchronous belt lifting wheel group 32 is designed to be installed below the synchronous belt and used as a conveyor line roller. The edge surface grinding mechanism 4 is equipped with an edge surface grinding pressure wheel group 31, which presses down during edge surface grinding to prevent the substrate from moving up and down during edge surface grinding, thereby realizing the edge surface grinding of the substrate.

[0058] In some embodiments, the cross-section cutting mechanism 5 includes: a cross-section cutting machine frame 35, which is installed on the first conveyor line 9 and the second conveyor line 10; a cross-section cutting servo feed unit, which is arranged on the cross-section cutting machine frame 35; a cross-section cutting baffle 47 unit, which is installed on the cross-section cutting machine frame 35 for restricting the substrate to a preset position; a cross-section cutting clamping unit, which is installed on the cross-section cutting servo feed unit for clamping the substrate to complete cutting; a cutting tool 49, which is used to realize the cross-section cutting and leveling of the substrate.

[0059] In some embodiments, the cross-section cutting servo feed unit includes: a cross-section cutting lead screw structure 36, a cross-section cutting lead screw connecting member 50, a cross-section cutting guide rail 37, a cross-section cutting slider 45. The two cross-section cutting guide rails 37 are respectively arranged on the cross-section cutting frame 35 along the parallel directions on both sides of the second conveying line 10. The cross-section cutting lead screw structure 36 is arranged on the cross-section cutting frame 35. The cross-section cutting lead screw connecting member 50 is arranged on the lead screw nut of the cross-section cutting lead screw structure 36, and the cross-section cutting lead screw connecting member 50 is connected to the cross-section cutting clamping unit. The cross-section cutting clamping unit is slidably connected to the cross-section cutting guide rail 37 through the cross-section cutting slider 45. The cross-section cutting lead screw structure 36 is driven by a cross-section cutting servo motor.

[0060] In some embodiments, the cross-section cutting clamping unit includes: a cross-section cutting bottom plate 39. One side of the cross-section cutting bottom plate 39 is provided with a fixed clamping plate 38, and the other side is provided with a sliding clamping plate 43. The sliding clamping plate 43 is driven by a clamping cylinder 44 installed on the cross-section cutting bottom plate 39. A cylinder mounting frame 42 is provided on the cross-section cutting bottom plate 39. A cross-section cutting fixture lifting cylinder 41 is provided on the cylinder mounting frame 42. The telescopic end of the cross-section cutting fixture lifting cylinder 41 is connected to the cross-section cutting bottom plate 39. The cylinder mounting frame 42 is connected to the cross-section cutting lead screw connecting member 50, and the cylinder mounting frame 42 is slidably connected to the cross-section cutting guide rail 37 through the cross-section cutting slider 45.

[0061] In some embodiments, protective layers are provided on both the fixed clamping plate 38 and the sliding clamping plate 43, which can play a protective role for the base material and prevent damage to the base material when clamping the base material.

[0062] In some embodiments, the cross-section cutting baffle 47 unit includes a cross-section cutting baffle 47 frame 46. The cross-section cutting baffle 47 frame 46 is installed on the cross-section cutting frame 35. A cross-section cutting baffle 47 lifting cylinder 40 is installed on the cross-section cutting baffle 47 frame 46. The telescopic end of the cross-section cutting baffle 47 lifting cylinder 40 is connected to a cutting baffle connecting member. The two ends of the cutting baffle connecting member are respectively slidably connected to the inner walls of the cross-section cutting baffle 47 frame 46. A horizontally arranged telescopic cylinder 48 is connected to the cutting baffle connecting member, and the telescopic end of the telescopic cylinder 48 is connected to a cross-section cutting baffle 47.

[0063] The fixed clamp plate 38 and the sliding clamp plate 43 realize the clamping and up-and-down movement of the gripper through the cross-section cutting fixture lifting cylinder 41. The cross-section cutting baffle 47 realizes the up-and-down lifting of the baffle through the cross-section cutting baffle 47 lifting cylinder 40, and realizes the front-and-back telescoping through the telescoping cylinder 48. The cross-section cutting servo feed unit drives the cross-section cutting gripper unit for clamping the base material to move together towards the cutting tool 49, thereby realizing the cutting of the cross-section of the base material. The formation of the cross-section cutting servo feed unit can be judged by setting proximity switches, so as to realize the judgment of the completion of cutting, and then place the base material with the cross-section cutting completed onto the second conveying line 10. The up position of the cross-section cutting gripper unit can also be controlled by setting proximity switches.

[0064] It should be noted here that the sizes of the steel bar passing holes required for wallboard base materials of different heights are different. The steel bar passing holes of the wallboards with higher heights should be larger. Therefore, the second conveying line 10 is specifically used to manufacture wallboards with relatively high heights. Therefore, an hole expanding mechanism 8 is also provided on the second conveying line 10. For the base materials that do not require hole expansion, when the cross-section cutting mechanism 5 grabs the base materials, they are directly conveyed downward through the first conveying line 9 and are polished by the subsequent cross-section grinding mechanism 7 to complete the treatment of all surfaces of the base materials.

[0065] In some embodiments, the hole expanding mechanism 8 includes: a hole expanding blocking unit, the hole expanding blocking unit is arranged on the second conveying line 10, and opposite hole expanding actuating mechanisms are arranged on both sides of the second conveying line 10.

[0066] In some embodiments, the hole expanding blocking unit includes a hole expanding baffle 67 frame 66, the hole expanding baffle 67 frame 66 is installed on the second conveying line 10, a hole expanding baffle lifting cylinder 68 is installed on the hole expanding baffle 67 frame 66, the telescopic end of the hole expanding baffle lifting cylinder 68 is connected with a hole expanding baffle 67, and both ends of the hole expanding baffle 67 are respectively slidably connected with the inner walls of the hole expanding baffle 67 frame 66.

[0067] In some embodiments, the hole expanding actuating mechanism includes: a hole expanding support frame 69, a hole expanding lead screw structure 75 is arranged on the hole expanding support frame 69, an L-shaped mounting plate 70 is arranged on the lead screw nut of the hole expanding lead screw structure 75, a hole expanding motor 71 is arranged on the horizontal plate of the L-shaped mounting plate 70, a hole expanding grinding wheel 72 is arranged on the vertical plate of the L-shaped mounting plate 70, and the hole expanding grinding wheel 72 is driven by the hole expanding motor 71; the hole expanding lead screw structure 75 is driven by a hole expanding servo motor.

[0068] In some embodiments, a hole expanding lifting adjusting lead screw 74 is arranged below the hole expanding baffle 67 frame 66.

[0069] In some embodiments, the hole expanding mechanism 8 further includes: a hole expanding synchronous belt lifting wheel set 73, which is installed below the synchronous belt of the second conveyor line 10; the hole expanding synchronous belt lifting wheel set 73 is arranged opposite to the two hole expanding actuating mechanisms.

[0070] At the bottom of the hole expanding mechanism 8, there is a servo feeding system of a hole expanding lead screw structure 75. The hole expanding servo motor is installed on the hole expanding support frame 69. An L-shaped mounting plate 70 is provided on the lead screw nut of the hole expanding lead screw structure 75. The hole expanding grinding wheel 72 is driven to move back and forth by the forward and reverse rotation of the hole expanding servo motor, thereby realizing the hole expanding action of the substrate.

[0071] The hole expanding grinding wheel 72 is an alloy chamfering grinding wheel, and its surface is coated with a high-strength wear-resistant layer, which is a tooling of the hole expanding mechanism 8.

[0072] In some embodiments, it further includes: a turning mechanism 6 and a cross-section grinding mechanism 7 arranged on the first conveyor line 9; the turning mechanism 6 is used to rotate the substrate that has not been cut by the cross-section cutting mechanism 5 by 90°; the cross-section grinding mechanism 7 is used to grind and level the cross-section of the substrate rotated by 90°.

[0073] In some embodiments, the turning mechanism 6 includes: a turning frame 51, a turning clamping unit, and a turning driving mechanism. The turning frame 51 is arranged on the first conveyor line 9, and the turning clamping unit is rotatably connected to the turning frame 51; the turning driving mechanism is arranged on the turning frame 51 and is used to drive the turning clamping unit to rotate by 90°.

[0074] Because the subsequent cross-section grinding mechanism 7 is arranged on both sides of the first conveyor line 9, it is necessary to rotate the substrate by 90° to realize the grinding of the cross-section of the substrate.

[0075] In some embodiments, the turning clamping unit includes a clamping frame 57 and turning clamping plates 53. A turning slide rail is provided on the lower side of the clamping frame 57. The turning clamping plates 53 are slidably connected to the turning slide rail through turning sliders 54. A turning clamping cylinder 59 is provided on the clamping frame 57, and the turning clamping cylinder 59 is used to drive the turning clamping plates 53 to move towards or away from each other; the clamping frame 57 is rotatably connected to the turning frame 51 through a rotating shaft 55; a turning lifting device is provided on the clamping frame 57 and is used to drive the clamping frame 57 to rise or fall; the turning driving mechanism is used to drive the turning lifting device to rotate by 90°.

[0076] In some embodiments, the turning lifting device includes a turning frame 56 and a turning fixture lifting cylinder 58. The turning frame 56 is fixedly connected to the outer shaft sleeve of the rotating shaft 55. The turning fixture lifting cylinder 58 is arranged on the turning frame 56, and the telescopic end of the turning fixture lifting cylinder 58 is connected to the clamping frame 57.

[0077] In some embodiments, a vertically arranged guiding slide rail is provided on the clamping machine frame 57, a guiding slider is provided on the bogie 56, and the guiding slider cooperates with the guiding slide rail.

[0078] In some embodiments, the steering drive mechanism includes a steering cylinder 52 and a steering cylinder seat 52. The steering cylinder seat 52 is installed on the steering machine frame 51, the steering cylinder 52 is arranged on the steering cylinder seat 52, and the telescopic end of the steering cylinder 52 is rotatably connected to a vertex angle of the bogie 56.

[0079] The substrate to be turned is clamped by the turning and clamping unit, then lifted by the turning lifting device, and then the turning and clamping unit is driven to rotate by the turning drive mechanism to complete the turning of the substrate.

[0080] In some embodiments, the cross-section grinding mechanism 7 includes: a cross-section grinding frame 60. Two cross-section grinding frames 60 are installed on both sides of the first conveyor line 9. Cross-section grinding hob cutters 63 are respectively rotatably installed in the cross-section grinding frames 60 on both sides, and cross-section grinding motors 61 are respectively installed on the two cross-section grinding frames 60 for driving the cross-section grinding hob cutters 63 to rotate.

[0081] In some embodiments, the cross-section grinding mechanism 7 further includes: a cross-section grinding mounting frame which is installed on the first conveyor line 9 and located between the two cross-section grinding frames 60; a cross-section grinding pressure wheel group 64 is installed on the cross-section grinding mounting frame through a cross-section grinding mechanism 7 pressing cylinder for pressing down the substrate during cross-section grinding.

[0082] In some embodiments, the cross-section grinding mechanism 7 further includes: a cross-section grinding synchronous belt lifting wheel group 65 which is installed below the synchronous belt and used as a conveyor line roller; the cross-section grinding synchronous belt lifting wheel group 65 is arranged opposite to the cross-section grinding pressure wheel group 64.

[0083] The working principles of the cross-section grinding mechanism and the prism surface grinding mechanism are similar and will not be elaborated here.

[0084] The specific steps are as follows:

[0085] The first step: After the substrate enters the large surface grinding position from the loading conveyor unit, the lower surface grinding upper pressing conveyor belt presses down and compresses, and the lower surface grinding mechanism adopts the method of hob grinding; after the lower surface is ground, it enters the upper surface grinding mechanism to grind the upper surface.

[0086] The second step: After the upper and lower surfaces are all ground and enter the prism surface grinding position, the prism surface grinding pressure wheel group presses down after starting to grind, and the prism surface of the sintered composite wallboard substrate is ground.

[0087] The third step: After the base material with the rib surface polished is shunted at the position of the cross-section cutting mechanism. That is, when it is about to reach the cross-section cutting station, the opposed photoelectric sensors sense the signal; the cutting baffle connecting piece descends, and after a 2-second short delay, the first conveyor line pauses.

[0088] The fourth step: The cross-section cutting clamping unit is at the bottom grasping waiting position. After grasping the base material, it waits for 2 seconds; before the cross-section cutting clamping unit rises, the cross-section cutting baffle lifting cylinder and the telescopic cylinder act, and the cross-section cutting baffle retracts and rises; after the cross-section cutting fixture lifting cylinder controls the cross-section cutting bottom plate to rise in place, the cutting tool starts, and the cross-section cutting clamping unit moves along the cutting slider track through the screw drive of the cross-section cutting servo feed unit to complete the automatic cutting of the cross-section of the wall panel base material; after cutting is completed, the base material with the cross-section cut is placed on the second conveyor line. At the same time, the cross-section cutting baffle lifting cylinder and the telescopic cylinder extend to wait for the next cutting of the base material.

[0089] The fifth step: During the process of cross-section cutting, the incoming base materials of other parts pass through the cross-section cutting mechanism and enter the turning mechanism. The opposed photoelectric sensors sense the base material signal; the first conveyor line pauses, the turning clamping cylinder acts, and after a 2-second grasping waiting time; the turning fixture lifting cylinder acts, and the turning clamping plate rises; after the rising action is completed, the turning cylinder acts to cooperate with the rotating shaft to complete the 90° turning of the base material.

[0090] The sixth step: The turned base material blocks are conveyed to the cross-section grinding station by relying on the guide wheel group and the conveyor line; after entering the cross-section grinding, the cross-section grinding pressure wheel group presses down to complete the cross-section grinding of the continuously fed base material blocks.

[0091] The seventh step: After the base material with the cross-section cut reaches the position of the reaming mechanism conveyor line, the opposed photoelectric sensors receive the signal, and the reaming baffle descends with the reaming baffle lifting cylinder to perform the material blocking action; after the material blocking is completed, the conveyor belt pauses; the left and right reaming actuators feed and ream the reserved steel bar holes in the base material according to the preset feed amount; after reaming is completed, the baffle rises, and the conveyor belt starts to continue conveying the base material blocks forward.

[0092] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cutting device for the cross-section of a sintered composite wallboard substrate, characterized in that, Including: A first conveyor line and a second conveyor line arranged perpendicular to the first conveyor line; A cross-section cutting frame, installed on the first conveyor line and the second conveyor line; A cross-section cutting servo feed unit, the cross-section cutting servo feed unit is arranged on the cross-section cutting frame; A cross-section cutting baffle unit, the cross-section cutting baffle unit is installed on the cross-section cutting frame and is used to limit the base material to a preset position; A cross-section cutting clamping unit, the cross-section cutting clamping unit is installed on the cross-section cutting servo feed unit and is used to clamp the base material to complete cutting; A cutting tool, the cutting tool is used to perform cross-section cutting and leveling of the base material.

2. The cross-section cutting device for the sintered composite wallboard substrate according to claim 1, characterized in that, The cross-section cutting servo feed unit includes: a cross-section cutting lead screw structure, a cross-section cutting lead screw connecting piece, a cross-section cutting guide rail, a cross-section cutting slider. Two cross-section cutting guide rails are respectively arranged on the cross-section cutting frame along the parallel directions on both sides of the second conveyor line. The cross-section cutting lead screw structure is arranged on the cross-section cutting frame. The cross-section cutting lead screw connecting piece is arranged on the lead screw nut of the cross-section cutting lead screw structure, and the cross-section cutting lead screw connecting piece is connected to the cross-section cutting clamping unit. The cross-section cutting clamping unit is slidably connected to the cross-section cutting guide rail through the cross-section cutting slider; the cross-section cutting lead screw structure is driven by a cross-section cutting servo motor.

3. The cross-section cutting device for the sintered composite wallboard substrate according to claim 2, characterized in that, The cross-section cutting clamping unit includes: a cross-section cutting bottom plate. On one side of the cross-section cutting bottom plate, there is a fixed clamping plate, and on the other side, there is a sliding clamping plate. The sliding clamping plate is driven by a clamping cylinder installed on the cross-section cutting bottom plate; on the cross-section cutting bottom plate, there is a cylinder mounting frame, and on the cylinder mounting frame, there is a cross-section cutting fixture lifting cylinder. The telescopic end of the cross-section cutting fixture lifting cylinder is connected to the cross-section cutting bottom plate; the cylinder mounting frame is connected to the cross-section cutting lead screw connecting piece, and the cylinder mounting frame is slidably connected to the cross-section cutting guide rail through the cross-section cutting slider.

4. The cross-section cutting device for the sintered composite wallboard substrate according to claim 3, characterized in that, Both the fixed clamping plate and the sliding clamping plate are provided with protective layers.

5. The cross-section cutting device for the sintered composite wallboard base material according to claim 1, wherein, The cross-section cutting baffle unit includes a cross-section cutting baffle frame. The cross-section cutting baffle frame is installed on the cross-section cutting frame. On the cross-section cutting baffle frame, there is a cross-section cutting baffle lifting cylinder. The telescopic end of the cross-section cutting baffle lifting cylinder is connected to a cutting baffle connecting piece. Both ends of the cutting baffle connecting piece are slidably connected to the inner wall of the cross-section cutting baffle frame. A horizontally arranged telescopic cylinder is connected to the cutting baffle connecting piece, and the telescopic end of the telescopic cylinder is connected to a cross-section cutting baffle.

Images