Strip cutting machine
The cutting machine addresses residue buildup on steel wires by incorporating a cleaning and drying system, enhancing cutting precision and reducing waste in brick manufacturing.
Patent Information
- Application Number
- CN202422027257.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-21
AI Technical Summary
After cutting the mud strips, the mud material is easily retained and plated, resulting in uneven cutting surfaces, affecting the dimensional accuracy of brick products and increasing material waste.
A strip cutting machine is designed with cleaning components, rinsing components and water removal components. The surface of the wire driver is cleaned by brushing and rinsing nozzles through cleaning rollers, and water droplets are absorbed using sponge blocks to ensure that the surface of the wire driver is dry.
Improve the dimensional accuracy of brick products, reduce material waste, and ensure a flat cutting surface.
Smart Images
Figure CN223099529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brick processing, in particular to a strip cutting machine. Background Art
[0002] In the brick making process, first, the brick making raw materials are pretreated into mud materials meeting the requirements for paper burning, then the mud materials are extruded by an extruding machine to form continuous mud strips, then the continuous mud strips are cut into mud strips with suitable lengths by a strip cutting machine, and the mud strips are introduced into a brick cutting machine to be cut into blocks, and then subsequent sintering work is carried out. In the prior art, the tool used by the cutting device on the strip cutting machine is a steel wire, the steel wire is fixed on a gantry, and the up and down movement is controlled by a driving device to complete the cutting of the mud strips.
[0003] In the actual use process, after the steel wire cuts the mud strips, a small amount of mud materials will remain on the surface of the steel wire. After long-term use, the mud material residues are likely to cake on the surface of the steel wire, resulting in a decrease in the sharpness of the steel wire. When the steel wire with caked mud materials on the surface cuts the mud materials, the contact area between the steel wire and the mud materials increases, and the cut surface of the cut mud materials is uneven, and irregular cutting lines are likely to be formed on the cut surface of the mud materials. On the one hand, it causes deviations in the dimensions of the brick products, and on the other hand, it is also likely to cause waste of mud materials. Summary of the Utility Model
[0004] In order to overcome the shortcomings of the prior art, this application provides a strip cutting machine.
[0005] The strip cutting machine provided by this application adopts the following technical solutions:
[0006] A strip cutting machine includes a frame. A support plate is arranged on the frame. A gantry is arranged at the top of the frame. A cutting assembly is arranged on the gantry. The cutting assembly includes a steel wire knife and two fixing blocks. First slide rails are arranged along the vertical direction on both sides of the gantry. The two fixing blocks are respectively slidably arranged in the two first slide rails. The two ends of the steel wire knife are respectively connected to the two fixing blocks. A driving assembly for driving the fixing blocks to slide along the first slide rails is arranged at the bottom of the frame. A cleaning assembly for cleaning the steel wire knife is arranged on the frame. The cleaning assembly includes a cleaning box. Cleaning water for cleaning the steel wire knife is contained in the cleaning box. Two cleaning rollers are rotatably arranged in the cleaning box. The steel wire knife is located between the two cleaning rollers. A reserved slit for the steel wire knife to pass through is opened on the support plate. A flushing assembly for cleaning the steel wire knife and the cleaning rollers is further arranged on the cleaning box. A water removing assembly for removing water from the steel wire knife is arranged at the bottom of the support plate.
[0007] By adopting the above technical solution, when the wire cutter moves to the position where the cleaning component is located, the two cleaning rollers rotate, thereby brushing the surface of the wire cutter to facilitate the cleaning of the surface of the wire cutter, making the cutting surface of the material smoother, improving the dimensional accuracy of the product and reducing the material waste generated by cutting.
[0008] Optionally, the driving component includes two sliding rods, the two sliding rods are respectively connected to two fixed blocks in one-to-one correspondence, a connecting rod is arranged between the two sliding rods, a first driving motor is arranged at the bottom of the frame, a cam is coaxially arranged on the output shaft of the first driving motor, a mounting rod is hinged on the cam, and one end of the mounting rod far away from the cam is hinged to the connecting rod.
[0009] By adopting the above technical solution, the driving component can enable the wire cutter to reciprocate along the length direction of the first slide rail, thereby facilitating the cutting of the material into strips.
[0010] Optionally, a sedimentation tank is arranged on the frame, the sedimentation tank is located at the bottom of the cleaning tank, a sewage discharge pipe is communicated at the bottom of the cleaning tank, and the bottom of the sewage discharge pipe is communicated with the sedimentation tank.
[0011] By adopting the above technical solution, the cleaning water in the cleaning tank is discharged into the sedimentation tank for sedimentation treatment, so as to separate the impurities in the water from the cleaning water, enabling the cleaning water to be recycled and saving water resources.
[0012] Optionally, the flushing component includes a filter cylinder, a water pump, and a flushing pipe. One end of the filter cylinder is communicated with the sedimentation tank, and the other end is communicated with the water inlet of the water pump. The water outlet of the water pump is communicated with the flushing pipe. The flushing pipe is located on the cleaning tank, and a plurality of nozzles are uniformly communicated on the flushing pipe.
[0013] By adopting the above technical solution, the nozzles can flush the surface of the wire cutter and can also flush the cleaning rollers, thereby improving the cleaning effect on the wire cutter.
[0014] Optionally, the water removal component includes a second slide rail, a sliding seat is slidably arranged on the second slide rail, a sponge block is arranged on the sliding seat, a lead screw is rotatably arranged in the second slide rail, the lead screw is in threaded connection with the sliding seat, and a second driving motor is arranged at the end of the second slide rail, and the output shaft of the second driving motor is coaxially connected with the lead screw.
[0015] By adopting the above technical solution, the sponge block on the sliding seat will adsorb the water droplets on the surface of the wire cutter, so that the surface of the wire cutter remains clean and dry.
[0016] Optionally, a drainage plate is arranged on the sliding seat, and the drainage plate is inclined.
[0017] By adopting the above technical solution, when the sponge block on the sliding seat is in extrusion contact with the surface of the wire knife, the water in the sponge block will drip onto the drainage plate, and the drainage plate will guide this water into the cleaning box.
[0018] Optionally, a cleaning motor is provided at one end of the cleaning box, a double-shaft connector is provided on the output shaft of the cleaning motor, and both of the cleaning rollers are connected to the double-shaft connector.
[0019] By adopting the above technical solution, the cleaning motor drives the two cleaning rollers to rotate, thereby actively cleaning the surface of the wire knife.
[0020] Optionally, through grooves for placing the wire knife are formed at both ends of the cleaning box.
[0021] By adopting the above technical solution, it is convenient for the wire knife to be deeply placed in the cleaning box and located between the two cleaning rollers, so that the wire knife can be better cleaned by the cleaning rollers.
[0022] The utility model has the following advantages:
[0023] 1. By arranging the cleaning component, it is convenient to clean the surface of the wire knife, making the cutting surface of the material smoother, improving the dimensional accuracy of the product and reducing the waste of materials caused by cutting;
[0024] 2. By arranging the flushing component, the surface of the wire knife is flushed, and the cleaning rollers can also be flushed, thereby improving the cleaning effect on the wire knife;
[0025] 3. By arranging the water removal component, the water droplets on the surface of the wire knife can be adsorbed, keeping the surface of the wire knife clean and dry. Description of the Drawings
[0026] Figure 1 is a schematic structural diagram of the whole utility model;
[0027] Figure 2 is a schematic installation structure diagram of the flushing component of the utility model;
[0028] Figure 3 is a schematic installation structure diagram of the water removal component of the utility model;
[0029] In the figure: 1. Frame; 11. Support plate; 12. Gantry; 13. Reserved seam; 14. Sedimentation tank; 15. Sewage pipe; 16. Coarse filter plate; 2. Cutting assembly; 21. Wire knife; 22. Fixed block; 23. First slide rail; 3. Driving assembly; 31. Slide bar; 32. Connecting rod; 33. First driving motor; 34. Cam; 35. Mounting rod; 4. Cleaning assembly; 41. Cleaning box; 42. Cleaning roller; 43. Cleaning motor; 44. Biaxial connector; 45. Through groove; 5. Flushing assembly; 51. Filter cartridge; 52. Water pump; 53. Flushing pipe; 54. Sprinkler head; 55. Drainage plate; 6. Water removal assembly; 61. Second slide rail; 62. Sliding seat; 63. Sponge block; 64. Lead screw; 65. Second driving motor. Detailed implementation manners
[0030] The following further describes the present utility model in conjunction with the accompanying drawings, but the protection scope of the present utility model is not limited to the following description.
[0031] As Figures 1 to 3 shown, a strip cutting machine includes a frame 1, a support plate 11 is installed on the frame 1, a gantry 12 is installed on the top of the frame 1, a cutting assembly 2 is installed on the gantry 12, the cutting assembly 2 includes a wire knife 21 and two fixed blocks 22, and two first slide rails 23 are installed on both sides of the gantry 12 along the vertical direction. The two fixed blocks 22 are respectively slidably installed in the two first slide rails 23, and both ends of the wire knife 21 are connected to the two fixed blocks 22. A driving assembly 3 for driving the fixed block 22 to slide along the first slide rail 23 is installed at the bottom of the frame 1. A cleaning assembly 4 for cleaning the wire knife 21 is installed on the frame 1. The cleaning assembly 4 includes a cleaning box 41. The cleaning box 41 contains cleaning water for cleaning the wire knife 21, and two cleaning rollers 42 are rotatably installed in the cleaning box 41. A plurality of bristles are uniformly installed on the cleaning rollers 42 along the length direction of the cleaning rollers 42. The wire knife 21 is located between the two cleaning rollers 42. A reserved seam 13 for the wire knife 21 to pass through is opened on the support plate 11. A flushing assembly 5 for cleaning the wire knife 21 and the cleaning rollers 42 is also installed on the cleaning box 41. A water removal assembly 6 for removing water from the wire knife 21 is installed at the bottom of the support plate 11; when the material is conveyed to the support plate 11 through the conveying device at the factory end, the driving assembly 3 drives the wire knife 21 to reciprocate along the length direction of the first slide rail 23, so as to cut the material into strip-shaped materials. Subsequently, the strip-shaped materials are conveyed to subsequent equipment for further processing. When the wire knife 21 moves from the top of the two cleaning rollers 42 to the middle position between the two cleaning rollers 42, the wire knife 21 will rub against the bristles on the cleaning rollers 42, and the two cleaning rollers 42 will brush the surface of the wire knife 21 to facilitate cleaning the surface of the wire knife 21, making the cutting surface of the material smoother, improving the dimensional accuracy of the product and reducing the material waste caused by cutting.
[0032] As shown in Figures 1 to 3 Figure [not provided], the driving assembly 3 includes two sliding rods 31. The two sliding rods 31 are respectively connected to two fixed blocks 22 in a one-to-one correspondence. A connecting rod 32 is installed between the two sliding rods 31. A first driving motor 33 is installed at the bottom of the frame 1. A cam 34 is coaxially installed on the output shaft of the first driving motor 33. A mounting rod 35 is hingedly installed on the cam 34. One end of the mounting rod 35 away from the cam 34 is hinged to the connecting rod 32. When it is necessary to cut the material with the wire cutter 21, the first driving motor 33 is started. During the rotation of the first driving motor 33, the cam 34 will be driven to rotate synchronously. During the rotation of the cam 34, the mounting rod 35 will be driven to move. The mounting rod 35 will cause the two sliding rods 31 to reciprocate along the length direction of the first sliding rail 23 through the connecting rod 32, so that the wire cutter 21 can reciprocate along the length direction of the first sliding rail 23, thus facilitating the cutting of the material into strips.
[0033] As shown in Figures 1 to 3 Figure [not provided], a sedimentation tank 14 is installed on the frame 1. The sedimentation tank 14 is located at the bottom of the cleaning tank 41. A sewage discharge pipe 15 is communicated at the bottom of the cleaning tank 41. The bottom of the sewage discharge pipe 15 is communicated with the sedimentation tank 14. A coarse filter plate 16 is installed in the sedimentation tank 14. The coarse filter plate 16 can filter the water in the cleaning tank 41. After long-term use, the cleaning water in the cleaning tank 41 will gradually become dirty, thus reducing the cleaning effect. Therefore, the cleaning water in the cleaning tank 41 is discharged into the sedimentation tank 14 for sedimentation treatment, so as to facilitate the separation of impurities in the water from the cleaning water, enabling the cleaning water to be recycled and saving water resources.
[0034] As shown in Figures 1 to 3 Figure [not provided], the flushing assembly 5 includes a filter cylinder 51, a water pump 52, and a flushing pipe 53. One end of the filter cylinder 51 is communicated with the sedimentation tank 14, and the other end is communicated with the water inlet of the water pump 52. The water outlet of the water pump 52 is communicated with the flushing pipe 53. The flushing pipe 53 is located on the cleaning tank 41. A plurality of nozzles 54 are uniformly communicated and installed on the flushing pipe 53. When the two cleaning rollers 42 brush and clean the wire cutter 21, the water pump 52 is started. The water pump 52 pumps the coarsely filtered water in the sedimentation tank 14 into the filter cylinder 51 for filtration. Then the cleaning water is pumped into the flushing pipe 53 and finally sprayed out through a plurality of nozzles 54. The nozzles 54 can flush the surface of the wire cutter 21 and can also flush the cleaning rollers 42, thereby improving the cleaning effect on the wire cutter 21.
[0035] As shown in Figures 1 to 3As shown, the water removal assembly 6 includes a second slide rail 61. A sliding seat 62 is slidably mounted on the second slide rail 61. A sponge block 63 is mounted on the sliding seat 62. A lead screw 64 is rotatably mounted in the second slide rail 61. The lead screw 64 is threadedly connected to the sliding seat 62. A second drive motor 65 is mounted at the end of the second slide rail 61. The output shaft of the second drive motor 65 is coaxially connected to the lead screw 64. After the wire cutter 21 is cleaned by the cleaning roller 42, water droplets may remain on the wire cutter 21, which may affect the cutting of the wire cutter 21 on the material. Therefore, when the second drive motor 65 is started, the lead screw 64 will be driven to rotate during the rotation of the second drive motor 65. The sliding seat 62 will be driven to move during the rotation of the lead screw 64. The sponge block 63 on the sliding seat 62 will adsorb the water droplets on the surface of the wire cutter 21, so that the surface of the wire cutter 21 remains clean and dry.
[0036] As Figures 1 to 3 shown, a drain plate 55 is mounted on the sliding seat 62. The drain plate 55 is inclined. When the sponge block 63 on the sliding seat 62 is in extrusion contact with the surface of the wire cutter 21, the water in the sponge block 63 will drip onto the drain plate 55, and the drain plate 55 will introduce this water into the cleaning box 41.
[0037] As Figures 1 to 3 shown, a cleaning motor 43 is mounted at one end of the cleaning box 41. A double-shaft connector 44 is mounted on the output shaft of the cleaning motor 43. Both cleaning rollers 42 are connected to the double-shaft connector 44. When the cleaning motor 43 is started, the two cleaning rollers 42 will be driven to rotate synchronously during the rotation of the cleaning motor 43, so as to facilitate the brushing and cleaning of the surface of the wire cutter 21.
[0038] As Figures 1 to 3 shown, through grooves 45 for placing the wire cutter 21 are provided at both ends of the cleaning box 41; it is convenient for the wire cutter 21 to be placed between the two cleaning rollers 42, and it can be better cleaned by the cleaning rollers 42.
[0039] The implementation principle of this embodiment is as follows: when the material is conveyed to the support plate 11 through the conveying device at the factory end, the driving assembly 3 drives the wire cutter 21 to reciprocate along the length direction of the first slide rail 23, so as to cut the material into strip-shaped materials. Subsequently, the strip-shaped materials are conveyed to subsequent equipment for further processing. When the wire cutter 21 moves from the top of the two cleaning rollers 42 to the middle position between the two cleaning rollers 42, the wire cutter 21 will rub against the bristles on the cleaning rollers 42, and the two cleaning rollers 42 will brush the surface of the wire cutter 21 to facilitate the cleaning of the surface of the wire cutter 21, making the cutting surface of the material smoother, improving the dimensional accuracy of the product and reducing the waste of materials caused by cutting.
[0040] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Any person skilled in the art can, without departing from the scope of the technical solution of the present utility model, make many possible changes and modifications to the technical solution of the present utility model by using the above-mentioned technical content, or modify it into an equivalent embodiment with equivalent changes. Therefore, all changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the present utility model without departing from the content of the technical solution of the present utility model shall fall within the protection scope of this technical solution.
Claims
1. A slicing machine, characterized in that: It includes a frame (1), a support plate (11) is arranged on the frame (1), a gantry (12) is arranged at the top of the frame (1), a cutting assembly (2) is arranged on the gantry (12), the cutting assembly (2) includes a wire knife (21) and two fixing blocks (22), first slide rails (23) are arranged along the vertical direction on both sides of the gantry (12), the two fixing blocks (22) are respectively slidably arranged in the two first slide rails (23), both ends of the wire knife (21) are connected to the two fixing blocks (22) respectively, a driving assembly (3) for driving the fixing blocks (22) to slide along the first slide rails (23) is arranged at the bottom of the frame (1), a cleaning assembly (4) for cleaning the wire knife (21) is arranged on the frame (1), the cleaning assembly (4) includes a cleaning box (41), cleaning water for cleaning the wire knife (21) is contained in the cleaning box (41), and two cleaning rollers (42) are rotatably arranged in the cleaning box (41), the wire knife (21) is located between the two cleaning rollers (42), a reserved slit (13) for the wire knife (21) to pass through is formed on the support plate (11), a flushing assembly (5) for cleaning the wire knife (21) and the cleaning rollers (42) is further arranged on the cleaning box (41), and a water removing assembly (6) for removing water from the wire knife (21) is arranged at the bottom of the support plate (11).
2. The strip cutting machine according to claim 1, wherein: The driving assembly (3) includes two slide rods (31), the two slide rods (31) are respectively connected to the two fixing blocks (22) in a one-to-one correspondence, a connecting rod (32) is arranged between the two slide rods (31), a first driving motor (33) is arranged at the bottom of the frame (1), a cam (34) is coaxially arranged on the output shaft of the first driving motor (33), a mounting rod (35) is hinged on the cam (34), and one end of the mounting rod (35) far from the cam (34) is hinged to the connecting rod (32).
3. The strip cutter according to claim 1, characterized in that: A sedimentation box (14) is arranged on the frame (1), the sedimentation box (14) is located at the bottom of the cleaning box (41), a sewage discharge pipe (15) is communicated at the bottom of the cleaning box (41), and the bottom of the sewage discharge pipe (15) is communicated with the sedimentation box (14).
4. A strip cutting machine according to claim 3, wherein: The flushing assembly (5) includes a filter cylinder (51), a water pump (52), and a flushing pipe (53), one end of the filter cylinder (51) is communicated with the sedimentation box (14), the other end is communicated with the water inlet of the water pump (52), the water outlet of the water pump (52) is communicated with the flushing pipe (53), the flushing pipe (53) is arranged on the cleaning box (41), and a plurality of nozzles (54) are uniformly communicated on the flushing pipe (53).
5. A slicing machine according to claim 4, characterized in that: The water removal component (6) includes a second slide rail (61), a sliding seat (62) is slidably arranged on the second slide rail (61), a sponge block (63) is arranged on the sliding seat (62), a lead screw (64) is rotatably arranged in the second slide rail (61), the lead screw (64) is threadedly connected with the sliding seat (62), a second drive motor (65) is arranged at the end of the second slide rail (61), and the output shaft of the second drive motor (65) is coaxially connected with the lead screw (64).
6. A slicing machine according to claim 5, characterized in that: A drain plate (55) is arranged on the sliding seat (62), and the drain plate (55) is inclinedly arranged.
7. A strip cutting machine according to claim 1, characterized in that: A cleaning motor (43) is arranged at one end of the cleaning box (41), a double-shaft connector (44) is arranged on the output shaft of the cleaning motor (43), and the two cleaning rollers (42) are both connected with the double-shaft connector (44).
8. The bar cutting machine according to claim 1, characterized in that: Through grooves (45) for placing the wire knives (21) are formed at both ends of the cleaning box (41).