Cleaning device for aluminum ingot processing

Abstract

The utility model relates to a cleaning device for aluminum ingot processing, and aims to improve the aluminum ingot cleaning effect and efficiency and facilitate quick replacement of a filter screen by an operator. The device comprises a cleaning liquid box, an ultrasonic cleaning box, a rotary stirring mechanism and a quick change mechanism. The rotary stirring mechanism drives a filter screen box to rotate through a servo motor, so that the aluminum ingots are uniformly cleaned; and the quick-change mechanism can realize quick change of the filter element through simple operation, so that the maintenance difficulty and the time cost are reduced. The whole device is reasonable in design and easy and convenient to operate, oil stains and impurities on the surfaces of the aluminum ingots can be effectively removed, the purity and reusability of cleaning liquid are guaranteed through fine filtering, and therefore the cleaning efficiency and quality are improved. According to the cleaning device, the problem that a filter screen of existing equipment is inconvenient to replace is solved, the use efficiency and maintenance convenience of the equipment are greatly improved, and the cleaning link in the aluminum ingot machining process is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot cleaning, in particular to a cleaning device for aluminum ingot processing. Background Technique

[0002] Aluminum ingots are very easy to get dirty during transportation and storage, and there will be a large amount of impurities such as dust and oil stains on their surfaces. If they are directly used in subsequent processing procedures without treatment, it is easy to affect the quality of subsequent products. The shapes of aluminum ingots commonly used in the market are various, especially those including concave and convex shapes. The traditional manual cleaning method not only has general cleaning effect and low cleaning efficiency, but also ultrasonic cleaning is often used to improve the cleaning efficiency.

[0003] A cleaning device for aluminum ingot processing with the application number 202121308226.X includes an ultrasonic cleaning machine. There is a cleaning tank inside the ultrasonic cleaning machine. An installation frame is fixedly connected to the top of the cleaning tank. A pair of mounting plates are rotatably connected to the inner wall of the installation frame. An installation ring is fixedly connected between the opposite surfaces of the mounting plates. A power mechanism for driving the installation ring to rotate is provided on the installation frame. Through holes corresponding to the installation ring are provided on the mounting plates, and a cleaning basket for placing the aluminum ingots to be cleaned is detachably inserted into the through holes.

[0004] The above device solves the problems of poor cleaning effect and efficiency of the existing cleaning device for aluminum ingot processing, and the accumulation of impurities in the cleaning liquid. However, although the above device can filter the sundries in the cleaning liquid, it is not convenient to quickly replace the filter screen, which may cause difficulties for operators in maintaining and replacing the filter screen, increasing the working difficulty and time cost. Content of the Utility Model

[0005] The problem to be solved by the utility model is to provide a cleaning device for aluminum ingot processing, which can not only effectively clean aluminum ingots, improve the cleaning effect and efficiency, but also facilitate operators to quickly replace the filter screen, thereby reducing the working difficulty of maintaining and replacing the filter screen and reducing the time cost.

[0006] To solve the above technical problems, the technical solution adopted by the utility model is: a cleaning device for aluminum ingot processing, including a cleaning liquid tank, the upper surface of the cleaning liquid tank is fixedly connected with an ultrasonic cleaning tank, a rotation and agitation mechanism is arranged inside the ultrasonic cleaning tank, a quick replacement mechanism is arranged on the front surface of the cleaning liquid tank, a filter plate is fixedly connected inside the cleaning liquid tank, a filter element installation frame is fixedly connected to the inner top wall of the cleaning liquid tank, a filter element is slidably connected inside the filter element installation frame, and the quick replacement mechanism includes an installation box installed on the outer surface of the cleaning liquid tank, and a sliding rod and a spring are fixedly connected to the inner wall of the installation box.

[0007] Preferably, in a cleaning device for aluminum ingot processing described above, a slide plate is fixedly connected to the top end of the spring. The slide plate is slidably connected to the inner wall of the installation box, and the outer surface of the slide plate is slidably connected to the slide rod. A limiting plate is fixedly connected to the upper surface of the slide plate. The limiting plate is slidably connected to the inside of the installation box. One side of the limiting plate close to the cleaning liquid tank contacts the filter element, and a pushing ring is fixedly connected to the outer surface of the slide plate.

[0008] Preferably, in a cleaning device for aluminum ingot processing described above, a second handle is fixedly connected to the front surface of the filter element. The filter element is slidably connected to the inside of the cleaning liquid tank. A liquid adding pipe is fixedly communicated with the upper surface of the cleaning liquid tank, and a liquid discharging pipe is fixedly communicated with the left side surface of the cleaning liquid tank. A first electric valve is installed on the outer surface of the liquid discharging pipe.

[0009] Preferably, in a cleaning device for aluminum ingot processing described above, a water pump is installed on the upper surface of the cleaning liquid tank. The input end of the water pump is fixedly communicated with a water suction pipe. The water suction pipe is fixedly connected to the inside of the cleaning liquid tank and extends to the bottom of the cleaning liquid tank. The output end of the water pump is fixedly communicated with a water delivery pipe. One end of the water delivery pipe far away from the water pump is fixedly communicated with the ultrasonic cleaning tank. A top cover is hinged to the upper surface of the cleaning liquid tank. A first handle is fixedly connected to the upper surface of the top cover, and an observation glass is installed inside the ultrasonic cleaning tank.

[0010] Preferably, in a cleaning device for aluminum ingot processing described above, the stirring mechanism includes a servo motor installed on the left side surface of the ultrasonic cleaning tank. The output end of the servo motor is provided with a first rotating shaft. The first rotating shaft is rotatably connected to the inside of the ultrasonic cleaning tank, and a placing filter box is fixedly connected to the right end of the first rotating shaft.

[0011] Preferably, in a cleaning device for aluminum ingot processing described above, two fixing bolts are threadedly connected to the inside of the placing filter box. A second rotating shaft is fixedly connected to the right side surface of the placing filter box. One end of the second rotating shaft far away from the placing filter box is rotatably connected to the ultrasonic cleaning tank.

[0012] The advantages and beneficial effects of the present utility model are as follows:

[0013] First, by setting the quick replacement mechanism, the present utility model realizes the quick replacement of the filter element, reduces the working difficulty of the operator during maintenance and replacement of the filter screen, effectively reduces the time cost. Specifically, the quick replacement mechanism includes an installation box, a slide rod, a spring, a slide plate, a limiting plate and a pushing ring. By pushing the pushing ring, the fixing of the limiting plate to the filter element can be easily released, so as to facilitate the operator to quickly replace the filter element, improving the use efficiency and maintenance convenience of the equipment.

[0014] Second, the utility model is provided with a rotation and agitation mechanism, enabling the aluminum ingot to be evenly and thoroughly cleaned during the cleaning process. The rotation and agitation mechanism includes a servo motor, a first rotating shaft, a filter box for placement, fixing bolts, and a second rotating shaft. By driving the filter box for placement to rotate in the ultrasonic cleaning tank through the servo motor, it ensures that all parts of the aluminum ingot can be fully cleaned. At the same time, the design of the fixing bolts in the filter box for placement enables the aluminum ingot to be firmly fixed in the filter box, preventing the phenomenon of falling off during the cleaning process and further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic perspective front view structure diagram of the present utility model.

[0016] Figure 2 It is a schematic perspective structure diagram of the rotation and agitation mechanism of the present utility model.

[0017] Figure 3 It is a schematic perspective structure diagram of the quick replacement mechanism of the present utility model.

[0018] Figure 4 It is a connection schematic diagram of the filter box for placement and the fixing bolts of the present utility model.

[0019] In the figure: 1, cleaning liquid tank; 2, liquid adding pipe; 3, liquid discharging pipe; 4, first electric valve; 5, ultrasonic cleaning tank; 6, rotation and agitation mechanism; 601, servo motor; 602, first rotating shaft; 603, filter box for placement; 604, fixing bolts; 605, second rotating shaft; 7, quick replacement mechanism; 701, installation box; 702, sliding rod; 703, spring; 704, sliding plate; 705, limiting plate; 706, pushing ring; 8, top cover; 9, first handle; 10, observation glass; 11, water pump; 12, water suction pipe; 13, water delivery pipe; 14, filter plate; 15, filter element installation frame; 16, filter element; 17, second handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the following will combine the accompanying drawings and embodiments. The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0021] Such as Figures 1 to 4As shown in the figure, a cleaning device for aluminum ingot processing includes a cleaning liquid tank 1. The upper surface of the cleaning liquid tank 1 is fixedly connected with an ultrasonic cleaning tank 5. A stirring mechanism 6 is arranged inside the ultrasonic cleaning tank 5. A quick-change mechanism 7 is arranged on the front surface of the cleaning liquid tank 1. A filter plate 14 is fixedly connected inside the cleaning liquid tank 1. A filter element installation frame 15 is fixedly connected to the inner top wall of the cleaning liquid tank 1. A filter element 16 is slidably connected inside the filter element installation frame 15. The quick-change mechanism 7 includes an installation box 701 installed on the outer surface of the cleaning liquid tank 1. A slide bar 702 and a spring 703 are fixedly connected to the inner wall of the installation box 701.

[0022] The top end of the spring 703 is fixedly connected with a slide plate 704. The slide plate 704 is slidably connected to the inner wall of the installation box 701. The slide plate 704 is slidably connected to the outer surface of the slide bar 702. The upper surface of the slide plate 704 is fixedly connected with a limiting plate 705. The limiting plate 705 is slidably connected to the inside of the installation box 701. One side of the limiting plate 705 close to the cleaning liquid tank 1 is in contact with the filter element 16. A push ring 706 is fixedly connected to the outer surface of the slide plate 704.

[0023] A second handle 17 is fixedly connected to the front surface of the filter element 16. The filter element 16 is slidably connected to the inside of the cleaning liquid tank 1. A liquid adding pipe 2 is fixedly communicated with the upper surface of the cleaning liquid tank 1. A liquid discharging pipe 3 is fixedly communicated with the left side surface of the cleaning liquid tank 1. A first electric valve 4 is installed on the outer surface of the liquid discharging pipe 3.

[0024] A water pump 11 is installed on the upper surface of the cleaning liquid tank 1. The input end of the water pump 11 is fixedly communicated with a water suction pipe 12. The water suction pipe 12 is fixedly connected to the inside of the cleaning liquid tank 1 and extends to the bottom of the cleaning liquid tank 1. The output end of the water pump 11 is fixedly communicated with a water delivery pipe 13. One end of the water delivery pipe 13 far from the water pump 11 is fixedly connected with the ultrasonic cleaning tank 5. A top cover 8 is hinged to the upper surface of the cleaning liquid tank 1. A first handle 9 is fixedly connected to the upper surface of the top cover 8. An observation glass 10 is installed inside the ultrasonic cleaning tank 5.

[0025] The stirring mechanism 6 includes a servo motor 601 installed on the left side surface of the ultrasonic cleaning tank 5. The output end of the servo motor 601 is installed with a first rotating shaft 602. The first rotating shaft 602 is rotatably connected to the inside of the ultrasonic cleaning tank 5. The right end of the first rotating shaft 602 is fixedly connected with a placement filter box 603.

[0026] Two fixing bolts 604 are threadedly connected inside the placement filter box 603. The right side surface of the placement filter box 603 is fixedly connected with a second rotating shaft 605. One end of the second rotating shaft 605 far from the placement filter box 603 is rotatably connected to the ultrasonic cleaning tank 5.

[0027] A second electric valve (not shown in the figure) is arranged inside the ultrasonic cleaning tank 5 for controlling the cleaning liquid to flow back into the cleaning liquid tank 1.

[0028] By setting up the quick-change mechanism 7, the rapid replacement of the filter element 16 is realized, reducing the working difficulty of the operator during the maintenance and replacement of the filter screen, effectively reducing the time cost. Specifically, the quick-change mechanism 7 includes an installation box 701, a sliding rod 702, a spring 703, a sliding plate 704, a limiting plate 705 and a pushing ring 706. By pushing the pushing ring 706, the fixing of the filter element 16 by the limiting plate 705 can be easily released, facilitating the operator to quickly replace the filter element 16 and improving the use efficiency and maintenance convenience of the equipment.

[0029] By setting up the rotating and stirring mechanism 6, the aluminum ingot can be evenly and thoroughly cleaned during the cleaning process. The rotating and stirring mechanism 6 includes a servo motor 601, a first rotating shaft 602, a filter screen placement box 603, fixing bolts 604 and a second rotating shaft 605. By driving the filter screen placement box 603 to rotate in the ultrasonic cleaning tank 5 by the servo motor 601, it is ensured that all parts of the aluminum ingot can be fully cleaned. At the same time, the design of the fixing bolts 604 in the filter screen placement box 603 enables the aluminum ingot to be firmly fixed in the filter screen box, preventing the falling-off phenomenon during the cleaning process and further improving the cleaning effect.

[0030] Working principle: First, place the aluminum ingot to be cleaned in the filter box 603, and securely fix the aluminum ingot inside the filter box 603 by rotating the fixing bolt 604 to ensure that the aluminum ingot does not fall off during cleaning. Subsequently, start the water pump 11, draw the cleaning liquid from the bottom of the cleaning liquid tank 1 through the water suction pipe 12. Then, the cleaning liquid is pumped into the ultrasonic cleaning tank 5 through the water delivery pipe 13 until the cleaning liquid in the ultrasonic cleaning tank 5 reaches the appropriate position. Then, through the action of ultrasonic waves, the cleaning liquid can more effectively penetrate into the tiny gaps on the surface of the aluminum ingot, thereby thoroughly removing oil stains and impurities. Then, start the servo motor 601, which drives the first rotating shaft 602 to drive the filter box 603 and the second rotating shaft 605 to rotate inside the ultrasonic cleaning tank 5, so as to ensure that the aluminum ingot is evenly and thoroughly cleaned. The cleaning liquid after cleaning will flow back to the cleaning liquid tank 1 by starting the second electric valve. Here, it first passes through the filter plate 14 for preliminary filtration to remove larger impurity particles. Then, the cleaning liquid flows through the filter element 16 in the filter element installation frame 15 for more refined filtration to ensure the purity and reusability of the cleaning liquid. When the filter element 16 needs to be replaced, the operator can easily complete the replacement through the quick replacement mechanism 7. Just push the push ring 706 to make the slide plate 704 slide in the installation box 701 and compress the spring 703, and at the same time release the fixation of the limiting plate 705 on the filter element 16. Then, by pulling the second handle 17, the filter element 16 can be pulled out from the filter element installation frame 15 and replaced. During the entire cleaning process, the operator can monitor the cleaning situation inside the ultrasonic cleaning tank 5 in real time through the observation glass 10 to ensure the cleaning effect. At the same time, the design of the top cover 8 provides convenience for daily maintenance and servicing.

[0031] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, as well as a specific orientation structure and operation. Therefore, it cannot be understood as a limitation to the present utility model. In addition, "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0032] It should be noted that all the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the inventor will not elaborate here.

[0033] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0034] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as used to limit the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.

Claims

1. A cleaning device for aluminum ingot processing, characterized in that: It includes a cleaning liquid tank (1). The upper surface of the cleaning liquid tank (1) is fixedly connected with an ultrasonic cleaning tank (5). A stirring mechanism (6) is arranged inside the ultrasonic cleaning tank (5). A quick-change mechanism (7) is arranged on the front surface of the cleaning liquid tank (1). A filter plate (14) is fixedly connected inside the cleaning liquid tank (1). A filter element mounting frame (15) is fixedly connected to the inner top wall of the cleaning liquid tank (1). A filter element (16) is slidably connected inside the filter element mounting frame (15). The quick-change mechanism (7) includes a mounting box (701) installed on the outer surface of the cleaning liquid tank (1). A slide bar (702) and a spring (703) are fixedly connected to the inner wall of the mounting box (701).

2. The cleaning device for aluminum ingot processing according to claim 1, wherein: The top end of the spring (703) is fixedly connected with a slide plate (704). The slide plate (704) is slidably connected to the inner wall of the mounting box (701). The slide plate (704) is slidably connected to the outer surface of the slide bar (702). A limiting plate (705) is fixedly connected to the upper surface of the slide plate (704). The limiting plate (705) is slidably connected to the inside of the mounting box (701). One side of the limiting plate (705) close to the cleaning liquid tank (1) is in contact with the filter element (16). A pushing ring (706) is fixedly connected to the outer surface of the slide plate (704).

3. The cleaning device for aluminum ingot processing according to claim 1, characterized in that: A second handle (17) is fixedly connected to the front surface of the filter element (16). The filter element (16) is slidably connected to the inside of the cleaning liquid tank (1). A liquid adding pipe (2) is fixedly communicated with the upper surface of the cleaning liquid tank (1). A drain pipe (3) is fixedly communicated with the left side surface of the cleaning liquid tank (1). A first electric valve (4) is installed on the outer surface of the drain pipe (3).

4. A cleaning device for aluminum ingot processing according to claim 1, characterized in that: A water pump (11) is installed on the upper surface of the cleaning liquid tank (1). The input end of the water pump (11) is fixedly communicated with a water suction pipe (12). The water suction pipe (12) is fixedly connected to the inside of the cleaning liquid tank (1) and extends to the bottom of the cleaning liquid tank (1). The output end of the water pump (11) is fixedly communicated with a water delivery pipe (13). One end of the water delivery pipe (13) away from the water pump (11) is fixedly connected to the ultrasonic cleaning tank (5). A top cover (8) is hinged to the upper surface of the cleaning liquid tank (1). A first handle (9) is fixedly connected to the upper surface of the top cover (8). An observation glass (10) is installed inside the ultrasonic cleaning tank (5).

5. The cleaning device for aluminum ingot processing according to claim 1, wherein: The stirring mechanism (6) includes a servo motor (601) installed on the left side surface of the ultrasonic cleaning tank (5). The output end of the servo motor (601) is equipped with a first rotating shaft (602). The first rotating shaft (602) is rotatably connected to the inside of the ultrasonic cleaning tank (5). The right end of the first rotating shaft (602) is fixedly connected with a placing filter box (603).

6. The cleaning device for aluminum ingot processing according to claim 5, wherein: Two fixing bolts (604) are threadedly connected inside the placing filter box (603). The right side surface of the placing filter box (603) is fixedly connected with a second rotating shaft (605). One end of the second rotating shaft (605) away from the placing filter box (603) is rotatably connected to the ultrasonic cleaning tank (5).

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