Automatic box separation system for hollow glass

Abstract

The utility model relates to the technical field of glass processing equipment, in particular to an automatic box separation system for hollow glass, which comprises a shuttle vehicle track mechanism, and a glass dispatching shuttle vehicle is mounted on the shuttle vehicle track mechanism. A first glass storage and maintenance area, a second glass storage and maintenance area and a third glass storage and maintenance area are arranged on the two sides of the shuttle vehicle track mechanism correspondingly, and a finished product delivery and packaging area is arranged on one side of the third glass storage and maintenance area. According to the automatic box separation system for the hollow glass, efficient and accurate classification and storage in the production process of the hollow glass are achieved through high-automation design and intelligent dispatching. According to the system, the shuttle vehicle track mechanism and the glass dispatching shuttle vehicle are utilized, produced finished glass can be automatically classified and stored according to different orders, and the convenience and efficiency of follow-up treatment are greatly improved. Meanwhile, by arranging a plurality of glass storage and maintenance areas, the system can cope with possible accidents in the production process.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing equipment, and specifically to an automatic glass binning system for insulating glass. Background Art

[0002] In the production process of insulating glass, in order to improve the single-machine production capacity, a method of mixed production of multiple orders is usually adopted.

[0003] However, this method results in the need to classify and store the produced finished glass according to different orders, increasing the complexity of subsequent processing. At the same time, due to various unexpected situations that may occur during the production process, such as machine failures, material shortages, etc., the glass in the same order may be produced at different time periods. This requires the processed glass to be stored in a storage area first and wait for the subsequent glass to be completed.

[0004] Therefore, the traditional method that relies on manual classification and storage is not only inefficient but also error-prone, and cannot meet the requirements of modern insulating glass production lines for high efficiency, accuracy, and automation. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an automatic glass binning system for insulating glass to solve the problem that the traditional method relying on manual classification and storage is not only inefficient but also error-prone and cannot meet the requirements of modern insulating glass production lines for high efficiency, accuracy, and automation as put forward in the above background art.

[0006] To achieve the above purpose, the utility model provides an automatic glass binning system for insulating glass, including a shuttle car track mechanism, on which a glass scheduling shuttle car is installed. On both sides of the shuttle car track mechanism, there are respectively a first glass storage and maintenance area, a second glass storage and maintenance area, and a third glass storage and maintenance area. On one side of the third glass storage and maintenance area, there is a finished product shipping and packing area. The shuttle car track mechanism is provided with a gantry sheet unloading system near the production line incoming material place, and the gantry sheet unloading system is equipped with a first sheet unloading station and a second sheet unloading station.

[0007] Preferably, the shuttle car track mechanism is composed of two parallel track rods.

[0008] Preferably, it further includes a control system located on one side of the first glass storage and maintenance area.

[0009] Preferably, the first glass storage and maintenance area, the second glass storage and maintenance area, and the third glass storage and maintenance area are all provided with a number of glass support brackets arranged in sequence.

[0010] Preferably, track wheels are installed at the bottom of the glass dispatching shuttle car. The glass dispatching shuttle car moves linearly along the shuttle car track mechanism through the track wheels, and the track wheels are driven to rotate by a motor.

[0011] Preferably, the glass dispatching shuttle car includes a moving seat. An activity frame is hinged to the top of the moving seat. A number of washers are installed on the activity frame. A driving cylinder is installed on the top of the moving seat. The activity frame is driven by the driving cylinder to adjust the angle.

[0012] Preferably, the output shaft of the driving cylinder is hinged to the activity frame, and one end of the outer shell of the driving cylinder is hinged to the top of the moving seat.

[0013] Preferably, the washers are arranged at equal intervals.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. In the automatic glass binning system for insulating glass, through highly automated design and intelligent dispatching, efficient and accurate classification and storage during the production process of insulating glass are achieved. The system utilizes the shuttle car track mechanism and the glass dispatching shuttle car to automatically classify and store the produced finished glass according to different orders, greatly improving the convenience and efficiency of subsequent processing. At the same time, by setting up multiple glass storage and maintenance areas, the system can also handle unexpected situations that may occur during the production process, such as machine failures, material shortages, etc., ensuring that the processed glass can be stored in the storage area first and waiting for the subsequent glass to be replenished, thereby ensuring the continuity and stability of the production line.

[0016] 2. In the automatic glass binning system for insulating glass, compared with the traditional method that relies on manual classification and storage, the automatic glass binning system of the present utility model has significant technical advantages. It not only improves the accuracy and efficiency of classification and storage, reduces the error rate and labor intensity of manual operations, but also realizes the digital management of production data, facilitating the tracking and search of orders. Therefore, this system is an important part of the automation upgrade of the insulating glass production line and is of great significance for improving the overall production efficiency and management level. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the top view structural schematic diagram of the present utility model;

[0019] Figure 3 is the present utility model Figure 1 partial enlarged schematic diagram at A in.

[0020] The meanings of the reference numerals in the figure are as follows:

[0021] 1. Control system; 2. Gantry sheet unloading system; 3. First sheet unloading station; 4. Second sheet unloading station; 5. First glass storage and maintenance area; 6. Glass dispatching shuttle car; 61. Moving seat; 62. Movable frame; 63. Driving cylinder; 64. Washer; 7. Second glass storage and maintenance area; 8. Shuttle car track mechanism; 9. Finished product shipping and packing area; 10. Third glass storage and maintenance area. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] The present invention provides an automatic box-splitting system for insulating glass, as Figures 1 - 3 shown, which includes a shuttle car track mechanism 8. A glass dispatching shuttle car 6 is installed on the shuttle car track mechanism 8. A first glass storage and maintenance area 5, a second glass storage and maintenance area 7, and a third glass storage and maintenance area 10 are respectively arranged on both sides of the shuttle car track mechanism 8. A finished product shipping and packing area 9 is arranged on one side of the third glass storage and maintenance area 10. A gantry sheet unloading system 2 is arranged near the incoming material place of the production line on the shuttle car track mechanism 8. The gantry sheet unloading system 2 is a conventional unloading device in glass processing in the prior art and will not be described in detail here. A first sheet unloading station 3 and a second sheet unloading station 4 are installed on the gantry sheet unloading system 2. The core of the system includes the shuttle car track mechanism 8 and the glass dispatching shuttle car 6. They work together to accurately distribute the produced insulating glass to different storage and maintenance areas (5, 7, 10) according to requirements, greatly improving the efficiency and accuracy of classified storage. At the same time, the system is also equipped with a gantry sheet unloading system 2, which is provided with a first sheet unloading station 3 and a second sheet unloading station 4, and can quickly and orderly complete the sheet unloading operation of the insulating glass on the production line, further ensuring the smoothness and high efficiency of the production process. In addition, a finished product shipping and packing area 9 is arranged on one side of the third glass storage and maintenance area 10, which is convenient for the subsequent shipping and packing operations of the stored insulating glass, realizing one-stop automatic management from production to shipping. Generally speaking, the technical effect of the present invention is remarkable, bringing an efficient and accurate automatic box-splitting and storage solution for the insulating glass production line.

[0024] In this embodiment, the shuttle car track mechanism 8 is composed of two parallel track rods, which is convenient for the linear movement of the glass dispatching shuttle car 6.

[0025] Specifically, it further includes a control system 1 located on one side of the first glass storage and maintenance area 5. A PLC single-chip microcomputer is installed in the control system 1 to control the operation and shutdown of each electrical appliance.

[0026] Furthermore, a number of glass support brackets arranged in sequence are provided in the first glass storage and maintenance area 5, the second glass storage and maintenance area 7, and the third glass storage and maintenance area 10 for supporting the glass.

[0027] Furthermore, track wheels are installed at the bottom of the glass transfer shuttle 6. The glass transfer shuttle 6 moves linearly along the shuttle track mechanism 8 through the track wheels. The track wheels are driven to rotate by a motor, facilitating the movement of the glass transfer shuttle 6.

[0028] Furthermore, the glass transfer shuttle 6 includes a moving seat 61. An activity frame 62 is hinged to the top of the moving seat 61. The number of the activity frames 62 is two, which are symmetrically arranged and located on both sides of the glass. A number of washers 64 are installed on the activity frame 62. A driving cylinder 63 is installed on the top of the moving seat 61. The activity frame 62 is driven by the driving cylinder 63 to adjust the angle, and the glass is clamped and positioned by abutting against both sides of the glass.

[0029] Furthermore, the output shaft of the driving cylinder 63 is hinged to the activity frame 62, and one end of the outer shell of the driving cylinder 63 is hinged to the top of the moving seat 61, facilitating driving the activity frame 62 to flip and fit on the surface of the glass.

[0030] Furthermore, the washers 64 are arranged at equal intervals to ensure uniform support and lifting of the glass.

[0031] When the automatic glass binning system of the utility model is in use, first, the insulating glass processed on the production line is transported to the gantry unloading system 2. The first unloading station 3 and the second unloading station 4 on this system will quickly and orderly complete the unloading operation of the insulating glass, ensuring the smoothness of the production process.

[0032] Then, the glass transfer shuttle 6 moves on the shuttle track mechanism 8. The shuttle track mechanism 8 is composed of two parallel track rods, facilitating the linear movement of the shuttle. Track wheels are installed at the bottom of the glass transfer shuttle 6 and are driven to rotate by a motor, enabling the shuttle to move freely on the track.

[0033] When the glass transfer shuttle 6 moves to the designated storage and maintenance area (5, 7, 10), the moving seat 61 thereon will be positioned under the glass to be stored. At this time, the driving cylinder 63 starts to work, pushing the activity frame 62 to flip and fit on the surface of the glass. A number of washers 64 arranged at equal intervals are installed on the activity frame 62, and they can uniformly support and lift the glass to ensure that the glass will not be damaged during storage.

[0034] Meanwhile, the PLC single-chip microcomputer in the control system 1 located on one side of the first glass storage and maintenance area 5 controls the operation of the entire system. It will, according to production requirements, instruct the glass dispatching shuttle car 6 to accurately allocate the glass to different storage and maintenance areas, and monitor the situation in the storage area in real time to ensure the accuracy and efficiency of the entire storage process.

[0035] When the glass reaches the set maintenance time in the storage and maintenance area, the glass dispatching shuttle car 6 will be instructed to move to this area again, take out the maintained glass, and transport it to the finished product shipping and packing area 9 for subsequent shipping and packing operations. In this way, the one-stop automated management from the production to the shipping of insulating glass is completed.

[0036] Finally, it should be noted that for the control system 1, the gantry sheet unloading system 2, etc. in this embodiment, the electronic components in the above components are all general standard components or components known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. At the idle places of this device, all the above electrical components are respectively connected by wires. The specific connection means should refer to the working sequence of each electrical component in the above working principle to complete the electrical connection, and all of them are well-known technologies in the art.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not serve to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic binning system for insulating glass, comprising a shuttle car track mechanism (8), characterized in that: A glass scheduling shuttle car (6) is installed on the shuttle car track mechanism (8). On both sides of the shuttle car track mechanism (8), there are respectively a first glass storage and maintenance area (5), a second glass storage and maintenance area (7), and a third glass storage and maintenance area (10). On one side of the third glass storage and maintenance area (10), there is a finished product shipping and packing area (9). The shuttle car track mechanism (8) is provided with a gantry sheet unloading system (2) near the incoming material place of the production line, and a first sheet unloading station (3) and a second sheet unloading station (4) are installed on the gantry sheet unloading system (2).

2. The automatic binning system for insulating glass according to claim 1, wherein: The shuttle car track mechanism (8) is composed of two parallel track rods.

3. The automatic binning system for insulating glass according to claim 1, characterized in that: It also includes a control system (1) located on one side of the first glass storage and maintenance area (5).

4. The automatic binning system for insulating glass according to claim 1, characterized in that: A number of glass support brackets are arranged in sequence in the first glass storage and maintenance area (5), the second glass storage and maintenance area (7), and the third glass storage and maintenance area (10).

5. The automatic binning system for insulating glass according to claim 1, wherein: Track wheels are installed at the bottom of the glass scheduling shuttle car (6). The glass scheduling shuttle car (6) moves linearly along the shuttle car track mechanism (8) through the track wheels, and the track wheels are driven to rotate by a motor.

6. The automatic binning system for insulating glass according to claim 1, characterized in that: The glass scheduling shuttle car (6) includes a moving seat (61). An active frame (62) is hinged to the top of the moving seat (61). A number of washers (64) are installed on the active frame (62). A driving cylinder (63) is installed on the top of the moving seat (61). The active frame (62) is driven by the driving cylinder (63) to adjust the angle.

7. The automatic binning system for insulating glass according to claim 6, characterized in that: The output shaft of the driving cylinder (63) is hinged to the active frame (62), and one end of the outer shell of the driving cylinder (63) is hinged to the top of the moving seat (61).

8. The automatic binning system for insulating glass according to claim 6, characterized in that: The washers (64) are arranged at equal intervals.

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