Full-automatic continuous welding wire arranging device

Through the fully automatic welding wire arrangement, the motor drive conveyor belt and cylinder push rod assembly can be used to realize continuous loading and welding of the wire harness, which solves the problem of discontinuous and synchronous loading and unloading of the wire harness wires in the prior art, and improves welding efficiency and quality.

CN223117792UInactive Publication Date: 2025-07-18SHANGHAI SHENHE SENSOR CO LTD

Patent Information

Application Number
CN202422378559.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot realize continuous wiring and synchronous loading and unloading of wire harnesses, which affects welding efficiency and quality.

Method used

A fully automatic welding wiring device is designed, including a wire harness loading transmission device, a continuous wiring assembly and a wire harness transfer pushing assembly. The continuous loading and welding of the wire harness is achieved through the motor drive conveyor belt assembly, and the neat arrangement of the wire harness and the transfer of the welding station is achieved by using the cylinder and push rod assembly.

Benefits of technology

The continuous wiring and synchronous loading and unloading of the wire harness are realized, the welding efficiency and quality are improved, and the neatness and stability of the wire harness during the welding process is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire arranging device for full-automatic continuous welding, which belongs to the technical field of automation and comprises a bottom plate, a wire harness feeding transmission device for feeding wire harnesses is mounted on the upper end face of the bottom plate, and a continuous wire arranging component for arranging the wire harnesses is mounted on the upper end face of the bottom plate; the wire harness transferring and pushing assembly is used for transferring wire harnesses on the wire harness feeding transmission device to the continuous wire arranging assembly, and the wire harness transferring and pushing assembly is further used for pushing the wire harnesses arranged on the continuous wire arranging assembly to the tinning station and the welding station; the continuous wire arranging assembly comprises a plurality of wire arranging assemblies and a second conveying belt assembly, the wire arranging assemblies are installed on the outer wall of a conveying belt of the second conveying belt assembly at equal intervals, a main body support of the second conveying belt assembly is fixedly connected with the upper end face of the bottom plate, and a motor is fixedly installed on the main body support of the second conveying belt assembly; by means of the mode, continuous feeding and discharging of the wire harnesses are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation, and particularly relates to a wire arranging device for full-automatic continuous welding. Background Art

[0002] When current wire harnesses are welded, they need to be arranged neatly, especially when multiple groups of wire harnesses are welded simultaneously.

[0003] Among many existing technologies, Chinese Patent Application CN206643496U discloses an automatic wire harness ultrasonic welding device, which includes a base, an ultrasonic welding machine arranged on the base, a workbench arranged on the base, and a welding head arranged on the ultrasonic welding machine corresponding to the workbench. The workbench is in a stepped shape and includes a welding surface and a fixing surface. The height of the fixing surface is higher than that of the welding surface. A wire harness sorting mechanism is arranged on the welding surface, and a wire fixing mechanism is arranged on the fixing surface. In the utility model, the wire is fixed by the wire fixing mechanism on the fixing surface to prevent the wire from warping upwards due to fixation. At the same time, the scattered wire harnesses are sorted by the wire harness sorting mechanism to avoid the problem of loose cores during welding, which affects the welding effect, and greatly improves the welding quality.

[0004] However, this patent application cannot achieve continuous wire arranging and synchronous loading and unloading of wire harnesses.

[0005] Based on this, the utility model designs a wire arranging device for full-automatic continuous welding to solve the above problems. Summary of the Utility Model

[0006] Aiming at the above-mentioned shortcomings of the prior art, the utility model provides a wire arranging device for full-automatic continuous welding.

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0008] A wire arranging device for full-automatic continuous welding includes a bottom plate. A wire harness loading transmission device for wire harness loading is installed on the upper end surface of the bottom plate, and a continuous wire arranging component for wire harness arranging is installed on the upper end surface of the bottom plate.

[0009] It further includes a wire harness transfer pushing component for transferring the wire harness on the wire harness loading transmission device to the continuous wire arranging component. The wire harness transfer pushing component is also used to push the arranged wire harnesses on the continuous wire arranging component to the tinning station and the welding station.

[0010] The continuous wire arrangement assembly includes a plurality of wire arrangement assemblies and a second conveyor belt assembly, wherein the wire arrangement assemblies are installed at equal intervals on the outer wall of the transport belt of the second conveyor belt assembly, the main frame of the second conveyor belt assembly is fixedly connected to the upper end surface of the bottom plate, a motor is fixedly installed on the main frame of the second conveyor belt assembly, and the output end of the motor is fixedly connected to the left end synchronous roller of the second conveyor belt assembly;

[0011] The wire harness feeding transmission device comprises a wire harness feeding device and a transmission assembly. The wire harness feeding device is installed on the upper end surface of the base plate. The transmission assembly is used for transmission between the wire harness feeding device and the left end synchronous roller of the second conveyor belt assembly.

[0012] Furthermore, the wire harness feeding device includes a bracket, a feed hopper, a housing, a rotating roller, a first trough, a first conveyor belt assembly and a second trough;

[0013] The bracket is fixedly installed on the upper end surface of the base plate, the shell is fixedly connected to the bracket, the feed hopper is fixedly connected to the top of the shell, the roller and the shell are rotatably connected through a rotating shaft, the outer wall of the roller is evenly spaced with first material troughs for matching the placement of the wire harness, the main bracket of the first conveyor belt assembly is fixedly connected to the upper end surface of the base plate, the outer wall of the transport belt of the first conveyor belt assembly is evenly spaced with second material troughs for matching the placement of the wire harness, the left end synchronous roller of the first conveyor belt assembly is transmission-connected to the rotating shaft through a transmission assembly, and the left end synchronous roller of the first conveyor belt assembly is transmission-connected to the continuous wire arrangement assembly through a transmission assembly.

[0014] Furthermore, the right side wall of the shell is a semicircular arc and is arranged concentrically with the roller.

[0015] Furthermore, the transmission assembly includes a first pulley assembly and a second pulley assembly;

[0016] The left end synchronous roller of the first conveyor belt assembly is connected to the rotating shaft through a first pulley assembly, and the left end synchronous roller of the first conveyor belt assembly is connected to the continuous wire arrangement assembly through a second pulley assembly;

[0017] The main support of the second conveyor belt assembly is fixedly connected to the upper end surface of the bottom plate;

[0018] The left end synchronous roller of the second conveyor belt assembly is transmission-connected with the left end synchronous roller of the first conveyor belt assembly via a second pulley assembly.

[0019] Furthermore, the cable assembly includes a mounting plate, a slide plate, a spring, a third material trough, a baffle and a through hole;

[0020] The mounting plate is fixedly connected to the outer wall of the transport belt of the second conveyor belt assembly. The sliding plate is in limit sliding connection with the upper end surface of the mounting plate. The two ends of the spring are respectively fixedly connected to the side walls of the mounting plate and the sliding plate. A plurality of groups of third material grooves for placing and using the wire harness are arranged at equal intervals on the upper end surface of the sliding plate. The baffle is fixedly installed on the rear side wall of the sliding plate. A plurality of groups of through holes are arranged at equal intervals on the side wall of the sliding plate, and the diameter of the through holes is smaller than that of the wire harness;

[0021] The sliding plate is used in cooperation with the wire harness transfer and pushing assembly.

[0022] Furthermore, the wire harness transfer and pushing assembly includes a cylinder 1, a connecting frame, a first push rod, a second push rod and a push plate;

[0023] The cylinder 1 is fixedly installed on the upper end surface of the bottom plate. The output end of the cylinder 1 is fixedly connected to the side wall of the connecting frame. A plurality of groups of first push rods are fixedly installed at equal intervals on the rear side wall of the connecting frame. There are two second push rods. The rear side wall of the connecting frame is fixedly connected to one end of the second push rod, and the other end of the second push rod is fixedly connected to the push plate. The push plate is used in cooperation with the front side wall of the sliding plate for pushing.

[0024] Furthermore, the length of the push plate is greater than the distance between two adjacent mounting plates.

[0025] Furthermore, it further includes a positioning assembly for positioning the mounting plate. The positioning assembly is connected to the front side wall of the mounting plate and is connected to the main body bracket of the first conveyor belt assembly.

[0026] Furthermore, the positioning assembly includes a cylinder 2, a positioning block, a positioning groove and a plurality of positioning pins;

[0027] The cylinder 2 is fixedly installed on the main body bracket of the first conveyor belt assembly. The output end of the cylinder 2 is fixedly connected to the bottom of the positioning block. A positioning groove for inserting and positioning the positioning pins is opened at the top of the positioning block. The plurality of positioning pins are respectively fixedly installed on the front side walls of the plurality of mounting plates.

[0028] Compared with the prior art, the beneficial effects of the present utility model are as follows: 1. When the present utility model is used, the wire harness is continuously loaded through the wire harness loading device. The wire harness on the wire harness loading device is pushed by the wire harness transfer and pushing assembly to be neatly arranged by the continuous wire arrangement assembly, thereby realizing the wire arrangement of the wire harness. At the same time, the wire harness transfer and pushing assembly pushes the continuous wire arrangement assembly to operate and makes the wire arrangement on it move to the tinning station and the welding station, thereby realizing the continuous welding of the wire harness; the second conveyor belt assembly is driven to operate by the motor, and the second conveyor belt assembly drives the wire harness loading device to operate synchronously through the transmission assembly. Description of the Drawings

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0030] Figure 1 Stereogram of a full-automatic continuous welding wire harness device of the present invention Figure 1 ;

[0031] Figure 2 Front view of a full-automatic continuous welding wire harness device of the present invention;

[0032] Figure 3 Left view of a full-automatic continuous welding wire harness device of the present invention;

[0033] Figure 4 Stereogram of a full-automatic continuous welding wire harness device of the present invention Figure 2 ;

[0034] Figure 5 Is the sectional view along the A-A direction of Figure 3 ;

[0035] Figure 6 Is the sectional view along the B-B direction of Figure 3 ;

[0036] Figure 7 Is Figure 6 The enlarged view at C in

[0037] Figure 8 Is Figure 6 The enlarged view at D in

[0038] The labels in the figure respectively represent:

[0039] 1. Base plate 2. Wire harness feeding drive device 21. Wire harness feeding device 211. Bracket 212. Feeding hopper 213. Housing 214. Roller 215. First trough 216. First conveyor belt assembly 217. Second trough 22. Drive assembly 221. First pulley assembly 222. Second pulley assembly 3. Continuous wire harness arranging assembly 31. Mounting plate 32. Slide plate 33. Spring 34. Third trough 35. Baffle 36. Through hole 37. Second conveyor belt assembly 4. Wire harness transfer and push assembly 41. Cylinder 1 42. Connecting frame 43. First push rod 44. Second push rod 45. Push plate 5. Positioning assembly 51. Cylinder 2 52. Positioning block 53. Positioning groove 54. Positioning pin 6. Motor. Detailed implementation manners

[0040] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0041] The "left", "right", "front", "rear", "upper" and "lower" mentioned in the following description are oriented in the perspective direction of the front view.

[0042] Embodiment 1: In some embodiments, please refer to Figures 1 - 8 of the accompanying drawings in the specification. A wire harness arranging device for full-automatic continuous welding includes a bottom plate 1. A wire harness loading transmission device 2 for wire harness loading is installed on the upper end surface of the bottom plate 1, and a continuous wire harness arranging assembly 3 for wire harness arranging is installed on the upper end surface of the bottom plate 1;

[0043] It further includes a wire harness transfer and pushing assembly 4 for transferring the wire harness on the wire harness loading transmission device 2 to the continuous wire harness arranging assembly 3. The wire harness transfer and pushing assembly 4 is also used to push the wire harness arranged on the continuous wire harness arranging assembly 3 to the tinning station and the welding station;

[0044] The continuous wire harness arranging assembly 3 includes a plurality of wire harness arranging assemblies and a second conveyor belt assembly 37. The wire harness arranging assemblies are equidistantly installed on the outer wall of the transport belt of the second conveyor belt assembly 37. The main bracket of the second conveyor belt assembly 37 is fixedly connected to the upper end surface of the bottom plate 1. A motor 6 is fixedly installed on the main bracket of the second conveyor belt assembly 37, and the output end of the motor 6 is fixedly connected to the left synchronous roller of the second conveyor belt assembly 37;

[0045] The wire harness loading transmission device 2 includes a wire harness loading device 21 and a transmission assembly 22. The wire harness loading device 21 is installed on the upper end surface of the bottom plate 1, and the transmission assembly 22 is used for the transmission between the wire harness loading device 21 and the left synchronous roller of the second conveyor belt assembly 37.

[0046] When the present utility model is used, the wire harness is continuously loaded through the wire harness loading device 21, and the wire harness on the wire harness loading device 21 is pushed to the continuous wire harness arranging assembly 3 by the wire harness transfer and pushing assembly 4 to be arranged neatly, so as to realize the wire harness arrangement. At the same time, the wire harness transfer and pushing assembly 4 pushes the continuous wire harness arranging assembly 3 to operate and makes the wire harness arranged thereon move to the tinning station and the welding station, so as to realize the continuous welding of the wire harness; the second conveyor belt assembly 37 is driven to operate by the motor 6, and the second conveyor belt assembly 37 drives the wire harness loading device 21 to operate synchronously through the transmission assembly 22.

[0047] Embodiment 2: In some embodiments, asFigure 1 , Figure 3 and Figure 5 As shown, as a preferred embodiment of the utility model, the wire harness feeding device 21 includes a bracket 211, a feed hopper 212, a housing 213, a roller 214, a first trough 215, a first conveyor belt assembly 216 and a second trough 217;

[0048] The bracket 211 is fixedly installed on the upper end surface of the bottom plate 1, the shell 213 is fixedly connected to the bracket 211, the feed hopper 212 is fixedly connected to the top of the shell 213, the roller 214 is rotatably connected to the shell 213 through a rotating shaft, the outer wall of the roller 214 is evenly spaced with first troughs 215 for placing the wiring harness, the main bracket of the first conveyor belt assembly 216 is fixedly connected to the upper end surface of the bottom plate 1, and the outer wall of the transport belt of the first conveyor belt assembly 216 is evenly spaced with second troughs 217 for placing the wiring harness, the left end synchronous roller of the first conveyor belt assembly 216 is connected to the rotating shaft through a transmission assembly 22, and the left end synchronous roller of the first conveyor belt assembly 216 is connected to the continuous wire arrangement assembly 3 through a transmission assembly 22;

[0049] The right side wall of the housing 213 is a semicircular arc and is arranged concentrically with the roller 214;

[0050] The transmission assembly 22 includes a first pulley assembly 221 and a second pulley assembly 222;

[0051] The left end synchronous roller of the first conveyor belt assembly 216 is connected to the rotating shaft through a first pulley assembly 221, and the left end synchronous roller of the first conveyor belt assembly 216 is connected to the continuous wire arrangement assembly 3 through a second pulley assembly 222.

[0052] The first pulley assembly 221 and the second pulley assembly 222 are both mature products sold on the market, and are composed of two synchronous wheels and belts, and a belt transmission connection is provided between the two synchronous wheels.

[0053] The second conveyor belt assembly 37 and the first conveyor belt assembly 216 both use mature belt conveyors sold on the market, which are composed of a main frame, two synchronous rollers, and a transport belt. The two synchronous rollers are rotatably connected to the main frame, and a transport belt transmission connection is provided between the two synchronous rollers.

[0054] When the utility model is used, by starting the motor 6, the output end of the motor 6 drives the left end synchronous roller of the second conveyor belt assembly 37 to rotate, and drives the conveyor belt of the second conveyor belt assembly 37 to run, and at the same time, the left end synchronous roller of the second conveyor belt assembly 37 drives the left end synchronous roller of the first conveyor belt assembly 216 to rotate through the second pulley assembly 222, thereby driving the conveyor belt of the first conveyor belt assembly 216 to run, and the wire harness in the second trough 217 on the conveyor belt of the first conveyor belt assembly 216 is transported synchronously, and the left end synchronous roller of the first conveyor belt assembly 216 is driven by the first pulley assembly 221 to rotate the shaft, and the rotation drive roller 214 is rotated, thereby realizing the single output of the motor 6, and driving the conveyor belt of the first conveyor belt assembly 216, the conveyor belt of the second conveyor belt assembly 37 and the roller 214 to rotate, thereby improving the synchronization among the three.

[0055] When the utility model is used, the wire harness is placed in the feed hopper 212, and the wire harness in the feed hopper 212 is placed in the first trough 215 in sequence along the lower end opening of the feed hopper 212. The roller 214 rotates and transfers the wire harness in the first trough 215 clockwise along the inner wall of the right end side wall of the shell 213 and detaches from its lower end to the second trough 217, thereby realizing continuous loading of the wire harness.

[0056] When the utility model is used, by starting the second cylinder 51, the output end of the second cylinder 51 drives the positioning block 52 to rise, and the positioning groove 53 on the positioning block 52 inserts and positions the positioning pin 54 fixedly installed on the front side wall of the mounting plate 31, and then starting the first cylinder 41, the output end of the cylinder 41 contracts and drives the connecting frame 42, and the multiple groups of first push rods 43 and second push rods 44 on the connecting frame 42 move synchronously, and the first push rod 43 pushes the wiring harness placed in the second material trough 217 into the spring 33 of a group of wiring assembly, and limits the wiring harness through the baffle 35, and the end of the wiring harness is The stripping end passes through the through hole 36, and at the same time, the second push rod 44 drives the push plate 45 to push the slide plates 32 of the other two sets of wiring assembly to slide on the mounting plate 31. The two sets of wiring assembly slide plates 32 respectively drive the wiring harness in the third material trough 34 thereon to move to the tinning station and the welding station, thereby realizing continuous welding of the wiring harness. When the cylinder 41 is reset, the slide plate 32 is reset under the action of the spring 33. When the mounting plate 31 moves to the left corner of the conveyor belt of the second conveyor belt assembly 37, the welding-completed wiring harness in the spring 33 falls under the action of gravity, thereby realizing the unloading of the wiring harness.

[0057] The main body support of the second conveyor belt assembly 37 is fixedly connected to the upper end surface of the base plate 1 .

[0058] The left end synchronous roller of the second conveyor belt assembly 37 is connected to the left end synchronous roller of the first conveyor belt assembly 216 through the second pulley assembly 222.

[0059] The wire harness assembly includes a mounting plate 31, a sliding plate 32, a spring 33, a third trough 34, a baffle 35, and a through hole 36;

[0060] The mounting plate 31 is fixedly connected to the outer wall of the conveying belt of the second conveyor belt assembly 37. The sliding plate 32 is slidably connected to the upper end surface of the mounting plate 31 in a limited manner. The two ends of the spring 33 are respectively fixedly connected to the side walls of the mounting plate 31 and the sliding plate 32. A plurality of groups of third troughs 34 for placing wire harnesses are equidistantly arranged on the upper end surface of the sliding plate 32. The baffle 35 is fixedly installed on the rear side wall of the sliding plate 32. A plurality of groups of through holes 36 are equidistantly arranged on the side wall of the sliding plate 32, and the diameter of the through hole 36 is smaller than that of the wire harness;

[0061] The sliding plate 32 is used in cooperation with the wire harness transfer and pushing assembly 4.

[0062] The wire harness transfer and pushing assembly 4 includes a cylinder 41, a connecting frame 42, a first push rod 43, a second push rod 44, and a push plate 45;

[0063] The cylinder 41 is fixedly installed on the upper end surface of the bottom plate 1. The output end of the cylinder 41 is fixedly connected to the side wall of the connecting frame 42. A plurality of groups of first push rods 43 are fixedly installed equidistantly on the rear side wall of the connecting frame 42. There are two second push rods 44. The rear side wall of the connecting frame 42 is fixedly connected to one end of the second push rod 44, and the other end of the second push rod 44 is fixedly connected to the push plate 45. The push plate 45 is used in cooperation with the front side wall of the sliding plate 32 for pushing.

[0064] The length of the push plate 45 is greater than the distance between two adjacent mounting plates 31.

[0065] It further includes a positioning assembly 5 for positioning the mounting plate 31. The positioning assembly 5 is connected to the front side wall of the mounting plate 31 and is connected to the main body bracket of the first conveyor belt assembly 216.

[0066] The positioning assembly 5 includes a cylinder 51, a positioning block 52, a positioning groove 53, and a plurality of positioning pins 54;

[0067] The cylinder 51 is fixedly installed on the main body bracket of the first conveyor belt assembly 216. The output end of the cylinder 51 is fixedly connected to the bottom of the positioning block 52. A positioning groove 53 for inserting and positioning the positioning pins 54 is opened at the top of the positioning block 52. A plurality of positioning pins 54 are respectively fixedly installed on the front side walls of a plurality of mounting plates 31.

[0068] When the utility model is in use, by starting the second cylinder 51, the output end of the second cylinder 51 drives the positioning block 52 to rise. The positioning slot 53 on the positioning block 52 is inserted and positioned with the positioning pin 54 fixedly installed on the front side wall of the mounting plate 31. Then, the first cylinder 41 is started. The output end of the first cylinder 41 contracts and drives the connecting frame 42. Multiple groups of first push rods 43 and second push rods 44 on the connecting frame 42 move synchronously. The first push rod 43 pushes the wire harness placed in the second material groove 217 into the spring 33 of a wire arranging assembly, and limits the wire harness through the baffle 35. The stripped end of the wire harness end passes through the through hole 36. At the same time, the second push rod 44 drives the push plate 45 to push the sliding plates 32 of the other two wire arranging assemblies to slide on the mounting plate 31. The sliding plates 32 of the two wire arranging assemblies respectively drive the wire harnesses in the third material grooves 34 thereon to move to the tinning station and the welding station, thus realizing the continuous welding of the wire harness. When the first cylinder 41 resets, the sliding plate 32 resets under the action of the spring 33. When the mounting plate 31 moves to the left end corner of the conveyor belt of the second conveyor belt assembly 37, the wire harness welded in the spring 33 drops under the action of gravity, thus realizing the blanking of the wire harness.

[0069] Embodiment 3: In some embodiments, as Figures 1 - 8 shown, as a preferred embodiment of the utility model, a method for using a wire arranging device for full-automatic continuous welding includes the following steps:

[0070] Step 1, by starting the motor 6, the output end of the motor 6 drives the left end synchronous roller of the second conveyor belt assembly 37 to rotate, and drives the conveyor belt of the second conveyor belt assembly 37 to run. At the same time, the left end synchronous roller of the second conveyor belt assembly 37 drives the left end synchronous roller of the first conveyor belt assembly 216 to rotate through the second pulley assembly 222, so as to drive the conveyor belt of the first conveyor belt assembly 216 to run. The wire harnesses in the second material grooves 217 on the conveyor belt of the first conveyor belt assembly 216 are transported synchronously. The left end synchronous roller of the first conveyor belt assembly 216 drives the rotating shaft to rotate through the first pulley assembly 221, and the rotating drive roller 214 rotates;

[0071] Step 2, by placing the wire harness in the feed hopper 212, the wire harnesses in the feed hopper 212 are sequentially placed in the first material groove 215 along the lower through port of the feed hopper 212. The roller 214 rotates, and the wire harnesses in the first material groove 215 thereon are transported clockwise along the inner wall of the right end side wall of the housing 213 and separated from the lower end thereof into the second material groove 217;

[0072] Step 3: By starting cylinder 2 (51), the output end of cylinder 2 (51) drives the positioning block (52) to rise. The positioning slot (53) on the positioning block (52) is inserted and positioned with the positioning pin (54) fixedly installed on the front side wall of the mounting plate (31). Then, start cylinder 1 (41). The output end of cylinder 1 (41) contracts and drives the connecting frame (42). Multiple groups of first push rods (43) and second push rods (44) on the connecting frame (42) move synchronously. The first push rod (43) pushes the wire harness placed in the second trough (217) into the spring (33) of a wire arranging assembly, and the wire harness is limited by the baffle (35). The stripped end of the wire harness passes through the through hole (36). At the same time, the second push rod (44) drives the push plate (45) to push the sliding plates (32) of the other two wire arranging assemblies to slide on the mounting plate (31). The sliding plates (32) of the two wire arranging assemblies respectively drive the wire harnesses in the third troughs (34) thereon to move to the tinning station and the welding station, thus realizing the continuous welding of the wire harness. When cylinder 1 (41) resets, the sliding plate (32) resets under the action of the spring (33). When the mounting plate (31) moves to the left corner of the conveyor belt of the second conveyor belt assembly (37), the wire harness welded in the spring (33) drops under the action of gravity.

[0073] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fully automatic connecting and welding wire arranging device, including a bottom plate (1), characterized in that: The upper end surface of the base plate (1) is equipped with a wire harness feeding transmission device (2) for feeding the wire harness, and the upper end surface of the base plate (1) is equipped with a continuous wire arrangement assembly (3) for arranging the wire harness; It also includes a wire harness transfer pushing assembly (4) for transferring the wire harness on the wire harness feeding transmission device (2) to the continuous wire arrangement assembly (3), and the wire harness transfer pushing assembly (4) is also used to push the wire harness arranged on the continuous wire arrangement assembly (3) to the tinning station and the welding station; The continuous wire arrangement assembly (3) comprises a plurality of wire arrangement assemblies and a second conveyor belt assembly (37), wherein the wire arrangement assemblies are installed at equal intervals on the outer wall of the transport belt of the second conveyor belt assembly (37), the main frame of the second conveyor belt assembly (37) is fixedly connected to the upper end surface of the bottom plate (1), and a motor (6) is fixedly installed on the main frame of the second conveyor belt assembly (37), and the output end of the motor (6) is fixedly connected to the left end synchronous roller of the second conveyor belt assembly (37); The wire harness feeding transmission device (2) comprises a wire harness feeding device (21) and a transmission assembly (22); the wire harness feeding device (21) is mounted on the upper end surface of the base plate (1); and the transmission assembly (22) is used for transmission between the wire harness feeding device (21) and the left end synchronous roller of the second conveyor belt assembly (37).

2. The wire arrangement device for full-automatic continuous welding according to claim 1, characterized in that, The wire harness feeding device (21) comprises a bracket (211), a feed hopper (212), a housing (213), a rotating roller (214), a first trough (215), a first conveyor belt assembly (216) and a second trough (217); The bracket (211) is fixedly mounted on the upper end surface of the bottom plate (1), the shell (213) is fixedly connected to the bracket (211), the feed hopper (212) is fixedly connected to the top of the shell (213), the roller (214) is rotatably connected to the shell (213) via a rotating shaft, the outer wall of the roller (214) is provided with first troughs (215) at equal intervals for accommodating the placement of the wire harness, the main bracket of the first conveyor belt assembly (216) is fixedly connected to the upper end surface of the bottom plate (1), the outer wall of the transport belt of the first conveyor belt assembly (216) is provided with second troughs (217) at equal intervals for accommodating the placement of the wire harness, the left end synchronous roller of the first conveyor belt assembly (216) is transmission-connected to the rotating shaft via a transmission assembly (22), and the left end synchronous roller of the first conveyor belt assembly (216) is transmission-connected to the continuous wire arrangement assembly (3) via a transmission assembly (22).

3. The flexible cable device for full-automatic continuous welding according to claim 2, wherein The right side wall of the shell (213) is in the shape of a semicircular arc and is arranged concentrically with the rotating roller (214).

4. The wire connecting device for full-automatic continuous welding according to claim 3, characterized in that The transmission assembly (22) comprises a first pulley assembly (221) and a second pulley assembly (222); The left end synchronous roller of the first conveyor belt assembly (216) is connected to the rotating shaft via a first pulley assembly (221), and the left end synchronous roller of the first conveyor belt assembly (216) is connected to the continuous wire arrangement assembly (3) via a second pulley assembly (222); The main body bracket of the second conveyor belt assembly (37) is fixedly connected to the upper end surface of the bottom plate (1); The left end synchronous roller of the second conveyor belt assembly (37) is drivingly connected to the left end synchronous roller of the first conveyor belt assembly (216) through a second pulley assembly (222).

5. The flexible cable device for fully automatic continuous welding according to claim 4, wherein, The wire arranging assembly includes a mounting plate (31), a sliding plate (32), a spring (33), a third material groove (34), a baffle (35) and a through hole (36); The mounting plate (31) is fixedly connected to the outer wall of the conveyor belt of the second conveyor belt assembly (37). The sliding plate (32) is slidably connected to the upper end surface of the mounting plate (31) in a limited manner. The two ends of the spring (33) are respectively fixedly connected to the side walls of the mounting plate (31) and the sliding plate (32). A plurality of groups of third material grooves (34) for placing and using wire harnesses are equidistantly arranged on the upper end surface of the sliding plate (32). The baffle (35) is fixedly installed on the rear side wall of the sliding plate (32). A plurality of groups of through holes (36) are equidistantly arranged on the side wall of the sliding plate (32), and the diameter of the through hole (36) is smaller than that of the wire harness; The sliding plate (32) is used in cooperation with the wire harness transfer and pushing assembly (4).

6. The wire arrangement device for fully automatic continuous welding according to claim 5, characterized in that, The wire harness transfer and pushing assembly (4) includes a first cylinder (41), a connecting frame (42), a first push rod (43), a second push rod (44) and a push plate (45); The first cylinder (41) is fixedly installed on the upper end surface of the bottom plate (1). The output end of the first cylinder (41) is fixedly connected to the side wall of the connecting frame (42). A plurality of groups of first push rods (43) are fixedly installed on the rear side wall of the connecting frame (42) at equal intervals. There are two second push rods (44). The rear side wall of the connecting frame (42) is fixedly connected to one end of the second push rod (44), and the other end of the second push rod (44) is fixedly connected to the push plate (45). The push plate (45) is used in cooperation with the front side wall of the sliding plate (32) for pushing.

7. The wire arrangement device for full-automatic continuous welding according to claim 6, characterized in that, The length of the push plate (45) is greater than the distance between two adjacent mounting plates (31).

8. The wire connecting device for full-automatic continuous welding according to claim 7, characterized in that, It further includes a positioning assembly (5) for positioning the mounting plate (31). The positioning assembly (5) is connected to the front side wall of the mounting plate (31), and the positioning assembly (5) is connected to the main body bracket of the first conveyor belt assembly (216).

9. The wire arrangement device for full-automatic continuous welding according to claim 8, characterized in that, The positioning assembly (5) includes a second cylinder (51), a positioning block (52), a positioning groove (53) and a plurality of positioning pins (54); The second cylinder (51) is fixedly installed on the main body bracket of the first conveyor belt assembly (216). The output end of the second cylinder (51) is fixedly connected to the bottom of the positioning block (52). A positioning groove (53) for inserting and positioning the positioning pins (54) is provided at the top of the positioning block (52). The plurality of positioning pins (54) are respectively fixedly installed on the front side walls of the plurality of mounting plates (31).

Citation Information

Patent Citations

  • Automatic change pencil ultrasonic welding apparatus

    CN206643496U

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