Oil-based lubricant production device based on vegetable pitch recovery

By designing an oil-based lubricant production device based on plant asphalt recycling, the problems of high production costs and environmental pollution of oil-based lubricant are solved, and automated production and closed-loop utilization of waste are achieved, providing additional production increase benefits.

CN223118383UActive Publication Date: 2025-07-18扬州润达油田化学剂有限公司
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Patent Information

Application Number
CN202422011632.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-18
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing oil-based lubricant production methods are costly and the raw materials are insufficiently utilized. The treatment of plant asphalt as waste leads to environmental pollution.

Method used

Design an oil-based lubricant production device based on plant asphalt recycling, including hedging reactors, liquid-liquid separators, distillation towers, reaction tanks and filter presses, to realize automated production and closed-loop utilization of waste, and prepare oil-based lubricants through high-temperature reaction and separation processes.

Benefits of technology

It realizes automated production, reduces steel consumption and labor load, reduces harmful gas volatility, realizes efficient utilization and environmentally friendly production of plant asphalt, and provides additional production increase benefits.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The oil-based lubricant production device comprises a hedging reactor, the upper end of the hedging reactor is used for feeding crude plant pitch, the lower end of the hedging reactor is connected to a liquid-liquid separator, the upper end of the liquid-liquid separator is connected to a distillation tower, an oleic acid outlet is formed in the upper end of the distillation tower, and an oleic acid outlet is formed in the lower end of the distillation tower. The lower end of the filter is connected to the liquid-liquid separator through a circulating pipe, the lower end of the liquid-liquid separator is connected to the reaction tank through the regenerative pump, the lower end of the reaction tank is connected to the asphalt oil pump, the asphalt oil pump is connected to the filter press, and the filter press is connected to the filtrate tank. According to the utility model, automatic feeding, production stirring, high-temperature reaction, discharging and waste gas recovery of a product are integrated, so that the consumption of steel is reduced, the labor load of field use workers is reduced, and automatic operation is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of oilfield lubricant production equipment, and particularly relates to an oil-based lubricant production device based on the recovery of plant asphalt. Background Technique

[0002] In the field of oilfield drilling, lubricants are needed to ensure the stable and continuous progress of drilling work. The general method for the production and preparation of oil-based lubricants is to mix and heat multiple raw material solvents and then cool them. However, this method of producing lubricants has the problem of high cost due to the variety of raw materials. Data shows that plant asphalt is the waste residue in the process of vegetable oil processing, mainly burned as waste. Preliminary studies show that it contains about 10% sterols, 5% vitamin E and a large amount of higher fatty acids. Therefore, there is great beneficial space for its recycling and application in the preparation of oil-based lubricants. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic production equipment for the preparation of oil-based lubricants by recycling and utilizing plant asphalt in view of the deficiencies in the above background technique.

[0004] To achieve the above purpose, an oil-based lubricant production device based on the recovery of plant asphalt of the utility model adopts the following technical scheme:

[0005] An oil-based lubricant production device based on the recovery of plant asphalt includes a countercurrent reactor. The upper end of the countercurrent reactor is used for feeding crude plant asphalt, and the lower end is connected to a liquid-liquid separator. The upper end of the liquid-liquid separator is connected to a distillation column. The upper end of the distillation column is provided with an oleic acid outlet, and the lower end is connected to the liquid-liquid separator through a circulation pipe. The lower end of the liquid-liquid separator is connected to a reaction tank through a regeneration pump. The lower end of the reaction tank is connected to an asphalt oil pump. The asphalt oil pump is connected to a filter press, and the filter press is connected to a filtrate tank.

[0006] A further improvement of the oil-based lubricant production device based on the recovery of plant asphalt of the utility model is that the filtrate tank is connected to the reaction tank through a filtrate pump in a circulating manner.

[0007] A further improvement of the oil-based lubricant production device based on the recovery of plant asphalt of the utility model is that the reaction tank is connected to the countercurrent reactor through an absorption pump.

[0008] A further improvement of the oil-based lubricant production device based on the recovery of plant asphalt of the utility model is that the reaction tank is an acid and alkali resistant enamel steel structure reaction tank.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The utility model integrates automatic feeding, production stirring, high-temperature reaction, discharging, and waste gas recovery of products, reduces the consumption of steel, reduces the labor load of on-site workers, and realizes automated operation.

[0011] 2. In the overall process of production and discharging of the product, the utility model reduces and avoids contact with the atmospheric environment. It can directly enter the production module unit from the raw material storage unit through an automated device, reducing the volatilization of chemically harmful gases into the atmosphere and polluting the environment.

[0012] 3. Most of the plant asphalt sold on the market is burned as waste, causing pollution to the atmospheric environment. After passing through this complete reaction system, a closed-loop production can be formed, and the plant asphalt can be refined to a higher requirement, realizing the effective utilization of waste. A special oil-based lubricant for situations such as sticking pressure during the drilling process is prepared, and by-product oleic acid is obtained, forming additional production increase benefits.

[0013] The fibrous impurities obtained after filtering by the filter press of the utility model can be used as a plugging material for drilling fluid after drying and losing water, realizing the full utilization of the crude plant asphalt and not generating additional waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] In the figure: 1 countercurrent reactor, 2 liquid-liquid separator, 3 distillation column, 4 recycle pump, 5 reaction tank, 6 asphalt oil pump, 7 filter press, 8 filtrate tank, 9 filtrate pump, 10 absorption pump. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Such as Figure 1As shown in the figure, an oil-based lubricant production device based on the recycling of plant asphalt includes an impact reactor 1. The upper end of the impact reactor is used for feeding the crude plant asphalt, and the lower end is connected to a liquid-liquid separator 2. The upper end of the liquid-liquid separator is connected to a distillation column 3. The upper end of the distillation column is provided with an oleic acid outlet, and the lower end is connected to the liquid-liquid separator through a circulation pipe. The lower end of the liquid-liquid separator is connected to a reaction tank 5 through a regeneration pump 4. The lower end of the reaction tank is connected to an asphalt oil pump 6. The asphalt oil pump is connected to a filter press 7, and the filter press is connected to a filtrate tank 8. The filtrate tank is connected to the reaction tank through a filtrate pump 9 in a cycle. The reaction tank is connected to the impact reactor through an absorption pump 10. Specifically, the reaction tank is an acid and alkali resistant enamel steel structure reaction tank.

[0018] The working principle of the present utility model is as follows: The crude plant asphalt flows through the impact separator. In the liquid-liquid separator, by changing the acid value, a small amount of vegetable oil and black plant wax paste are separated. In the distillation column, oleic acid by-products are separated through a high-temperature stripping process; the black plant wax paste separated by the liquid-liquid separator is pumped into the reaction tank through the regeneration pump, and reacts with maleic acid in the reaction tank to obtain acidified oil. Due to the high-temperature reaction at 200 °C in the reaction tank, the acidified oil easily forms hydrogen bonds with sulfur atoms in molybdenum disulfide through electrostatic charge interaction, adsorbs molybdenum disulfide, and obtains a black low-viscosity liquid oil mixture, which contains some fibrous impurities; after flowing through the filter press, the fibrous impurities are removed to obtain a relatively pure black low-viscosity liquid oil; after passing through the filtrate tank, high-purity black oil products are extracted and separated, which are the graft-modified oil-based lubricants for drilling fluids.

[0019] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An oil-based lubricant production device based on the recycling of plant asphalt, characterized in that: It includes a countercurrent reactor. The upper end of the countercurrent reactor is used for feeding crude plant asphalt, and the lower end is connected to a liquid-liquid separator. The upper end of the liquid-liquid separator is connected to a distillation column. An oleic acid outlet is provided at the upper end of the distillation column, and the lower end is connected to the liquid-liquid separator through a circulation pipe. The lower end of the liquid-liquid separator is connected to a reaction tank through a regeneration pump. The lower end of the reaction tank is connected to an asphalt oil pump, and the asphalt oil pump is connected to a filter press, and the filter press is connected to a filtrate tank.

2. The oil-based lubricant production device based on plant asphalt recycling according to claim 1, characterized in that: The filtrate tank is connected to the reaction tank in a circulating manner through a filtrate pump.

3. The oil-based lubricant production device based on plant asphalt recycling according to claim 2, characterized in that: The reaction tank is connected to the countercurrent reactor through an absorption pump.

4. The oil-based lubricant production device based on plant asphalt recycling according to claim 3, characterized in that: The reaction tank is an acid- and alkali-proof enamel steel structure reaction tank.