Shell breaking device of anaerobic fermentation tank
By designing an anaerobic fermentor shell breaker device with collection box, connecting rod and compression spring, the problem of inconvenient scum collection in the existing device is solved, convenient collection and treatment of scum is achieved, and the biogas gas production rate is improved.
Patent Information
- Application Number
- CN202421987330.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing anaerobic fermenter shell breaker device is not convenient for collecting and removing crushed scum, which affects the biogas gas production rate of the reactor.
Anaerobic fermentor shell breaker device is designed, including a collection box, a connecting rod and a compression spring. The collection box is fixed to the limit ring through the tank cover by pressing the elastic block, combining the crushing paddle and scraper to achieve the collection of scum and prevent blockage.
It realizes convenient collection and treatment of broken scum, prevents scum from being blocked, and increases the biogas gas production rate.
Smart Images

Figure CN223118444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anaerobic fermentation tanks, in particular to a shell-breaking device for an anaerobic fermentation tank. Background Technique
[0002] An anaerobic fermentation tank is a closed container used in the anaerobic digestion process. Organic substances are decomposed by microorganisms in the absence of oxygen, producing biogas and a residue called digested residue or biogas slurry, which can be used as fertilizer. At the same time, since organic scum and the like have a specific gravity less than that of water, they float on the upper part of the reaction liquid and gradually form a hard shell on the liquid surface. At the same time, there is also incomplete anaerobic fermentation, and the materials in the generator are stratified, directly affecting the biogas production rate of the reactor.
[0003] The utility model with the Chinese patent publication number CN216837930U discloses an organic scum crushing device in an anaerobic reaction tank, including a reaction tank. A top cover is installed at the upper end of the reaction tank, a motor is installed on the top cover, a rotating rod is installed at the output end of the motor, a reciprocating screw rod is installed at the bottom of the rotating rod, a rectangular rod is fixedly connected to the lower end of the reciprocating screw rod, a sleeve is sleeved outside the reciprocating screw rod and is in fit connection with the reciprocating screw rod, a net plate that abuts against the inner wall of the reaction tank is fixedly connected to the outer wall of the sleeve, a positioning block is fixedly connected to the rectangular rod, a sliding sleeve that is slidably connected to the rectangular rod is sleeved on the rectangular rod, and a spring is fixedly connected between the sliding sleeve and the positioning block.
[0004] The above-mentioned patent, an organic scum crushing device in an anaerobic reaction tank, solves the shortcoming of organic scum in the anaerobic reaction tank. Although the device can crush the scum, only through the bottom slag storage tank and the slag discharge pipe, not only can the slag storage tank not completely accommodate the crushed scum, but also it is not convenient to effectively collect and remove the crushed scum. Content of the Utility Model
[0005] The purpose of the utility model is to provide a shell-breaking device for an anaerobic fermentation tank. By using this device for work, the problem that the existing shell-breaking device for an anaerobic fermentation tank is not convenient for collecting the crushed scum is solved.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A shell-breaking device for an anaerobic fermentation tank, including a tank body and a tank cover threadedly connected to the upper surface of the tank body. A shell-breaking component for preventing crust formation is arranged inside the tank body, and a collection component for collecting scum is arranged inside the tank body;
[0007] The collection component includes a limiting ring fixedly installed on the inner wall of the tank body, and a collection box placed on the upper surface of the limiting ring. A groove is provided on the upper surface of the collection box, a spring is arranged on the inner wall of the groove, a connecting rod is fixedly installed at the upper end of the spring, an elastic block is arranged at the upper end of the connecting rod, the upper surface of the elastic block is in contact with the bottom of the tank cover, a handle is arranged on the upper surface of the collection box, and filter holes are provided at the bottom of the collection box.
[0008] Further, the shell-breaking component includes a motor arranged on the upper surface of the tank cover, and a rotating shaft fixedly installed at the output end of the motor. One end of the rotating shaft penetrates through the inside of the tank cover and the collection box, and a crushing paddle is fixedly sleeved on the outer surface of the rotating shaft, and the crushing paddle is located inside the collection box.
[0009] Further, a cylinder is arranged through the center of the bottom of the collection box, a bearing is arranged on the inner wall of the cylinder, and the outer surface of the rotating shaft is movably connected with the bearing.
[0010] Further, a reciprocating threaded rod is fixedly installed at the bottom of the rotating shaft. The reciprocating threaded rod is located below the collection box. A sleeve is threadedly connected to the outer surface of the reciprocating threaded rod. A rotating rod is arranged on the outer surface of the sleeve. A scraping block is arranged at one end of the rotating rod, and the outer surface of the scraping block is in contact with the inner wall of the tank body.
[0011] Further, a feed hopper is arranged on the upper surface of the tank cover.
[0012] Further, an exhaust pipe is arranged on the tank cover. A pressure valve is arranged on the outer surface of the exhaust pipe. A pressure gauge is arranged on the upper surface of the tank cover, and the detection needle of the pressure gauge penetrates through the inside of the tank cover.
[0013] Further, a slag storage box is arranged inside the tank body. A slag discharge pipe is arranged inside the slag storage box. One end of the slag discharge pipe penetrates through the outer surface of the tank body, and a valve is arranged on the outer surface of the part where the slag discharge pipe penetrates out.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] For a shell-breaking device of an anaerobic fermentation tank proposed by the present utility model, the shell-breaking device of the anaerobic fermentation tank in the prior art is not convenient for collecting the broken scum; while in the present utility model, through the collection box, the connecting rod, the scum and the compression spring, the collection box is placed on the upper surface of the limiting ring inside the tank body, and then the tank cover is covered to squeeze the elastic block, and through the connecting rod and the compression spring, the collection box is fixed, so that the broken scum particles are collected in the collection box, and the remaining fermentation liquid flows out from the bottom of the filter holes. And when it is necessary to clean the collection box, the operator can easily take it out of the tank body through the handle, so that the broken scum can be conveniently collected and processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic diagram of the disassembled overall structure of the present utility model Figure 1 ;
[0018] Figure 3 is a schematic diagram of the disassembled overall structure of the present utility model Figure 2 ;
[0019] Figure 4 is a cross-sectional view of the overall structure of the present utility model;
[0020] Figure 5 is of the present utility model Figure 4 detail enlarged view at A in
[0021] In the figure: 1, tank body; 2, tank cover; 3, shell-breaking assembly; 31, motor; 32, rotating shaft; 33, crushing paddle; 4, collection assembly; 41, limiting ring; 42, collection box; 43, groove; 44, spring; 45, connecting rod; 46, elastic block; 47, handle; 48, filter hole; 5, cylinder; 51, bearing; 6, reciprocating threaded rod; 61, sleeve; 62, rotating rod; 63, scraping block; 7, feed hopper; 8, exhaust pipe; 81, pressure valve; 82, pressure gauge; 9, slag storage box; 91, slag discharge pipe; 92, valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] To further understand the content of the present utility model, the present utility model will be described in detail in conjunction with the accompanying drawings.
[0024] Combined with Figure 1 and Figure 2 , an anaerobic fermentation tank shell-breaking device includes a tank body 1 and a tank cover 2 threadedly connected to the upper surface of the tank body 1. A shell-breaking assembly 3 for preventing caking is provided inside the tank body 1, and a collection assembly 4 for collecting floating slag is provided inside the tank body 1.
[0025] The present utility model will be further described below in conjunction with the embodiments.
[0026] Embodiment 1:
[0027] Please refer to Figures 1-5 , the collection component 4 includes a limiting ring 41 fixedly installed on the inner wall of the tank body 1, and a collection box 42 placed on the upper surface of the limiting ring 41. A groove 43 is formed on the upper surface of the collection box 42. A spring 44 is arranged on the inner wall of the groove 43. The upper end of the spring 44 is fixedly installed with a connecting rod 45. The upper end of the connecting rod 45 is provided with an elastic block 46. The upper surface of the elastic block 46 is in contact with the bottom of the tank cover 2. A handle 47 is arranged on the upper surface of the collection box 42. A filter hole 48 is formed at the bottom of the collection box 42. The collection box 42 is placed on the upper surface of the limiting ring 41 in the tank body 1, and then the elastic block 46 is squeezed by covering the tank cover 2, and through the connecting rod 45 and the compressed spring 44, the collection box 42 is fixed, so that the broken scum particles are collected in the collection box 42, and the remaining fermentation liquid flows out from the bottom of the filter hole 48. And when it is necessary to clean the collection box 42, the operator can easily take it out of the tank body 1 through the handle 47.
[0028] The shell-breaking component 3 includes a motor 31 arranged on the upper surface of the tank cover 2, and a rotating shaft 32 fixedly installed at the output end of the motor 31. One end of the rotating shaft 32 penetrates through the inside of the tank cover 2 and the collection box 42. A crushing paddle 33 is fixedly sleeved on the outer surface of the rotating shaft 32, and the crushing paddle 33 is located inside the collection box 42. The motor 31 drives the rotating shaft 32, and then drives the crushing paddle 33 to rotate, so as to stir the materials inside the collection box 42 and prevent caking.
[0029] A cylinder 5 is arranged through the center of the bottom of the collection box 42. A bearing 51 is arranged on the inner wall of the cylinder 5. The outer surface of the rotating shaft 32 is movably connected with the bearing 51, reducing the friction between the rotating shaft 32 and the cylinder 5 and ensuring that the rotating shaft 32 rotates more smoothly.
[0030] A reciprocating threaded rod 6 is fixedly installed at the bottom of the rotating shaft 32. The reciprocating threaded rod 6 is located below the collection box 42. A sleeve 61 is threadedly connected to the outer surface of the reciprocating threaded rod 6. A rotating rod 62 is arranged on the outer surface of the sleeve 61. One end of the rotating rod 62 is provided with a scraping block 63. The outer surface of the scraping block 63 is in contact with the inner wall of the tank body 1. The reciprocating threaded rod 6 drives the sleeve 61 to move up and down below the collection box 42 through the rotation of the rotating shaft 32. Therefore, the rotating rod 62 and the scraping block 63 also move accordingly, so as to not only prevent fine slag from sticking to the wall, but also collide with the bottom of the collection box 42 to prevent the scum from blocking the filter hole 48.
[0031] A feed hopper 7 is arranged on the upper surface of the tank cover 2 for convenient feeding.
[0032] An exhaust pipe 8 is provided on the upper part of the can lid 2. A pressure valve 81 is provided on the outer surface of the exhaust pipe 8. A pressure gauge 82 is provided on the upper surface of the can lid 2. The detection needle of the pressure gauge 82 penetrates into the interior of the can lid 2. The pressure valve 81 is used to adjust the pressure inside the tank body 1, and the pressure gauge 82 displays the pressure inside the tank body 1, so as to monitor and control the pressure inside the tank body 1 and ensure safe operation.
[0033] A slag storage box 9 is provided inside the tank body 1. A slag discharge pipe 91 is provided inside the slag storage box 9. One end of the slag discharge pipe 91 penetrates through the outer surface of the tank body 1. A valve 92 is provided on the outer surface of the part where the slag discharge pipe 91 penetrates out. The fine crushed slag scraped off by the scraping block 63 and the part of the floating slag not collected by the collection box 42 will both precipitate in the slag storage box 9 and be discharged through the slag discharge pipe 91, so as to collect the crushed slag more comprehensively.
[0034] Specifically, place the collection box 42 on the upper surface of the limit ring 41 inside the tank body 1, then squeeze the elastic block 46 by covering the can lid 2, and through the connecting rod 45 and the compression spring 44, the collection box 42 is fixed. Add materials through the feed hopper 7, then start the motor 31 to drive the rotating shaft 32, and then drive the crushing paddle 33 to rotate, so as to stir the materials inside the collection box 42 to prevent caking. Therefore, the crushed floating slag particles are collected in the collection box 42, and the remaining fermentation liquid flows out from the bottom of the filter holes 48. And when it is necessary to clean the collection box 42, the operator can easily take it out of the tank body 1 through the handle 47. Also, because a cylinder 5 is penetrated through the center of the bottom of the collection box 42, a bearing 51 is provided on the inner wall of the cylinder 5, and the outer surface of the rotating shaft 32 is movably connected with the bearing 51, so the friction between the rotating shaft 32 and the cylinder 5 can be reduced, ensuring that the rotating shaft 32 rotates more smoothly. In addition, because a reciprocating threaded rod 6 is fixedly installed at the bottom of the rotating shaft 32, the reciprocating threaded rod 6 drives the sleeve 61 to move up and down below the collection box 42 through the rotation of the rotating shaft 32. Therefore, the rotating rod 62 and the scraping block 63 also move accordingly, so that not only can the fine crushed slag be prevented from sticking to the wall, but also the bottom of the collection box 42 can be collided to prevent the floating slag from blocking the filter holes 48. At the same time, the fine crushed slag scraped off by the scraping block 63 and the part of the floating slag not collected by the collection box 42 will both precipitate in the slag storage box 9 and be discharged through the slag discharge pipe 91, so as to collect the crushed slag more comprehensively. Finally, because an exhaust pipe 8 is provided on the upper part of the can lid 2 and a pressure valve 81 is provided on the outer surface of the exhaust pipe 8, the pressure valve 81 is used to adjust the pressure inside the tank body 1. And a pressure gauge 82 is provided on the upper surface of the can lid 2, and the detection needle of the pressure gauge 82 penetrates into the interior of the can lid 2, so that the pressure gauge 82 can display the pressure inside the tank body 1, so as to monitor and control the pressure inside the tank body 1 and ensure safe operation.
[0035] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anaerobic fermentation tank shell-breaking device, comprising a tank body (1) and a tank cover (2) threadedly connected to the upper surface of the tank body (1), characterized in that: Inside the tank body (1), a shell-breaking component (3) for preventing caking is provided, and a collecting component (4) for collecting scum is provided inside the tank body (1); The collecting component (4) includes a limiting ring (41) fixedly installed on the inner wall of the tank body (1), and a collecting box (42) placed on the upper surface of the limiting ring (41). A groove (43) is formed on the upper surface of the collecting box (42). A spring (44) is arranged on the inner wall of the groove (43). The upper end of the spring (44) is fixedly installed with a connecting rod (45). The upper end of the connecting rod (45) is provided with an elastic block (46). The upper surface of the elastic block (46) contacts the bottom of the tank cover (2). A handle (47) is arranged on the upper surface of the collecting box (42). Filter holes (48) are formed in the bottom of the collecting box (42).
2. The anaerobic fermentation tank shell-breaking device according to claim 1, characterized in that: The shell-breaking component (3) includes a motor (31) arranged on the upper surface of the tank cover (2), and a rotating shaft (32) fixedly installed at the output end of the motor (31). One end of the rotating shaft (32) penetrates through the inside of the tank cover (2) and the collecting box (42). A crushing paddle (33) is fixedly sleeved on the outer surface of the rotating shaft (32), and the crushing paddle (33) is located inside the collecting box (42).
3. The anaerobic fermentation tank shell-breaking device according to claim 2, characterized in that: A cylinder (5) is arranged through the center of the bottom of the collecting box (42). A bearing (51) is arranged on the inner wall of the cylinder (5). The outer surface of the rotating shaft (32) is movably connected with the bearing (51).
4. The anaerobic fermentation tank shell-breaking device according to claim 2, characterized in that: A reciprocating threaded rod (6) is fixedly installed at the bottom of the rotating shaft (32). The reciprocating threaded rod (6) is located below the collecting box (42). A sleeve (61) is threadedly connected to the outer surface of the reciprocating threaded rod (6). A rotating rod (62) is arranged on the outer surface of the sleeve (61). One end of the rotating rod (62) is provided with a scraping block (63). The outer surface of the scraping block (63) contacts the inner wall of the tank body (1).
5. The anaerobic fermentation tank shell-breaking device according to claim 1, wherein: A feed hopper (7) is arranged on the upper surface of the tank cover (2).
6. The anaerobic fermentation tank shell-breaking device according to claim 1, wherein: An exhaust pipe (8) is arranged on the tank cover (2). A pressure valve (81) is arranged on the outer surface of the exhaust pipe (8). A pressure gauge (82) is arranged on the upper surface of the tank cover (2). The detection needle of the pressure gauge (82) penetrates through the inside of the tank cover (2).
7. An anaerobic fermentation tank shell-breaking device according to claim 1, characterized in that: A slag storage box (9) is arranged inside the tank body (1). A slag discharge pipe (91) is arranged inside the slag storage box (9). One end of the slag discharge pipe (91) penetrates through the outer surface of the tank body (1). A valve (92) is arranged on the outer surface of the part where the slag discharge pipe (91) penetrates out.
Citation Information
Patent Citations
Device for crushing organic scum in anaerobic reaction tank
CN216837930U