Novel surface-mounted LED base assembly

By adopting a patch LED base assembly, combined with patch lamp beads, white rubber colloids and thermal heat sinks, the brightness, viewing angle and reliability problems of existing plug-in LED light sources are solved, and LED applications with higher brightness and longer life are achieved.

CN223121315UActive Publication Date: 2025-07-18SUZHOU HONGBRIGHT OPTOELECTRONIC CO LTD
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Patent Information

Application Number
CN202422476455.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-18
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The light source of the existing plug-in LED Holder is a plug-in lamp, which results in small power and high light decay on continuous working, making it difficult to meet the requirements of brightness, viewing angle, flatness and reliability.

Method used

It adopts chip-type LED base assembly, uses chip-type lamp beads and white rubber colloids to match the black base, thermal grease and heat sink, which is suitable for SMT processing, can be reflowed, and improves brightness and working life.

Benefits of technology

Provides LED light sources with higher brightness and longer life, solving brightness, viewing angle, flatness and reliability issues, and expanding the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel surface-mounted LED base assembly which comprises a black base, an installation groove is formed in the bottom of the black base, a surface-mounted lamp bead is installed in the installation groove, the light-emitting face of the surface-mounted lamp bead faces the inner side of the black base, a white rubber body is installed on the black base, and the surface-mounted lamp bead faces the inner side of the black base. And the white rubber body penetrates through and extends to the outside of the black base. According to the utility model, the patch type plcc led is introduced as the light source to be matched with the black base, and as the plcc product is higher in power and smaller in continuous working light attenuation compared with the lamp mp product, the plcc product can provide higher brightness and longer service life as the light source, and the diversity of the product and the selectivity of the market product are increased; the SMD LED is used as a light source, has wider application, can be attached to the surface of a circuit board, is suitable for SMT processing and can be subjected to reflow soldering, and the problems of brightness, visual angle, flatness, reliability, consistency and the like are well solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of patch LED, and more specifically, to a new type of patch LED base assembly. Background Art

[0002] The existing LED Holder in the market is a plug-in lampled with a black base. The light-emitting source of the LED Holder is a plug-in lamp, and it adopts a potting form. The potting process is to first inject liquid epoxy resin into the LED forming cavity, then insert the welded LED bracket, put it into the oven to cure the epoxy resin, and then remove the LED from the cavity to form. The manufacturing process is relatively simple and the cost is low, but the power of the product itself is small and the light decay during continuous operation is large. Therefore, professionals in this field have provided a new type of patch LED base assembly to solve the above-mentioned problems. Content of the Utility Model

[0003] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a new type of patch LED base assembly, which is suitable for SMT processing and well solves the problems of brightness, viewing angle, flatness, reliability, consistency, etc. existing in the prior art.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions;

[0005] A new type of patch LED base assembly includes a black base. An installation groove is provided at the bottom of the black base. A patch LED is installed inside the installation groove. The light-emitting surface of the patch LED faces the inside of the black base. A white rubber colloid is installed on the black base. The white rubber colloid penetrates and extends to the outside of the black base. A thermal conductive silicone grease is connected between the white rubber colloid and the patch LED. Uniformly distributed heat sinks are connected to the thermal conductive silicone grease.

[0006] As a further description of the above technical solution: A notch is provided on the black base.

[0007] As a further description of the above technical solution: The surface of the white rubber colloid is roughened.

[0008] As a further description of the above technical solution: The heat sink is made of copper metal, and the heat sink is inside the black base.

[0009] Compared with the prior art, the advantages of the utility model are as follows:

[0010] In the present utility model, a patch-type PLCC LED is introduced as a light source in cooperation with a black base. Since the PLCC product has a higher power and a smaller light decay during continuous operation compared with the LAMP product, it can provide higher brightness and stronger working life as a light source, increasing the diversity of products and the selectivity of market products. Compared with the prior art, the application of using patch LEDs as light sources in this application has a broader scope. It can be attached to the surface of the circuit board, suitable for SMT processing and reflow soldering, and well solves problems such as brightness, viewing angle, flatness, reliability, and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0012] Figure 2 is a side structural schematic diagram of the present utility model;

[0013] Figure 3 is a front structural schematic diagram of the present utility model.

[0014] Description of the reference numerals in the drawings:

[0015] 1. Black base; 2. Mounting groove; 3. Patch-type lamp beads; 4. White rubber colloid; 5. Thermal grease; 6. Heat sink; 7. Missing edge. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0017] Please refer to Figures 1-3 , in the present utility model, a new type of patch-type LED base assembly includes a black base 1. An installation groove 2 is provided at the bottom of the black base 1. A patch-type lamp bead 3 is installed inside the installation groove 2. The light-emitting surface of the patch-type lamp bead 3 faces the inside of the black base 1. A white rubber colloid 4 is installed on the black base 1. The white rubber colloid 4 penetrates and extends to the outside of the black base 1. A thermal grease 5 is connected between the white rubber colloid 4 and the patch-type lamp bead 3. Heat sinks 6 are evenly distributed and connected to the thermal grease 5;

[0018] The surface of the white rubber colloid 4 is roughened.

[0019] During the assembly process, the surface-mounted lamp bead 3 serves as a light source and is placed at the bottom of the black base 1 with the soldering side facing outward and the light-emitting side facing inside the black base 1. A white rubber colloid 4 is placed on the top as the light-emitting surface. In actual use, the white rubber colloid 4 can be adjusted according to different requirements to achieve the desired light-emitting surface and light-emitting angle. The surface-mounted lamp bead 3 and the white rubber colloid 4 are installed inside the black base 1, and the black base 1 plays a role in fixing the light source and the colloid to prevent light leakage. Roughening the surface of the white rubber colloid 4 can increase the scattering of light, reduce specular reflection, and make the light more evenly distributed, improving the lighting effect. During operation, a thermal conductive silicone grease 5 is added between the white rubber colloid 4 and the black base 1 to improve the heat dissipation efficiency, effectively conducting the heat generated by the lamp bead to multiple heat sinks 6 and extending the service life.

[0020] In the present utility model, a surface-mounted plcc led is introduced as the light source in cooperation with the black base 1. Since the plcc product has a higher power and a smaller light decay during continuous operation compared with the lamp product, it can provide higher brightness and stronger service life as a light source, increasing the diversity of products and the selectivity of market products. Compared with the prior art, the present application using a surface-mounted LED as the light source has a wider range of applications. It can be attached to the surface of the circuit board, suitable for SMT processing and reflow soldering, and well solves problems such as brightness, viewing angle, flatness, reliability, and consistency.

[0021] Please refer to Figure 1 and 3 , wherein: a notch 7 is provided on the black base 1.

[0022] In the present utility model, the notch 7 is an important visual identifier, which enables the assembler to quickly distinguish the polarity of the LED.

[0023] Please refer to Figure 1 and 2 , wherein: the heat sink 6 is made of copper metal, and the heat sink 6 is inside the black base 1.

[0024] In the present utility model, the copper metal material has good heat dissipation effect, and multiple heat sinks 6 being inside the black base 1 can prevent the extension of the heat sink 6 from affecting the reflection of light.

[0025] The above is only the preferred specific embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitution or change, and should be covered by the protection scope of the present utility model.

Claims

1. A new type of patch LED base component, comprising a black base (1), characterized in that: An installation groove (2) is provided at the bottom of the black base (1). A surface-mounted lamp bead (3) is installed inside the installation groove (2). The light-emitting surface of the surface-mounted lamp bead (3) faces the inside of the black base (1). A white rubber colloid (4) is installed on the black base (1). The white rubber colloid (4) penetrates and extends to the outside of the black base (1). A thermal grease (5) is connected between the white rubber colloid (4) and the surface-mounted lamp bead (3). Uniformly distributed heat sinks (6) are connected to the thermal grease (5).

2. A novel patch-type LED base assembly according to claim 1, characterized in that: A notch (7) is provided on the black base (1).

3. A novel patch-type LED base component according to claim 1, characterized in that: The surface of the white rubber colloid (4) is roughened.

4. A novel patch-type LED base assembly according to claim 1, characterized in that: The heat sink (6) is made of metallic copper. The heat sink (6) is inside the black base (1).