Rapid cooling device for braid
By combining fan and air conditioner in the webbing cooling device, choosing the cooling method according to room temperature, and using multiple belt rolls and winding guide rollers to design, the problems of poor cooling effect of webbing and waste of energy are solved, and the effect of efficient cooling of high-temperature webbing is achieved.
Patent Information
- Application Number
- CN202422476242.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing webbing cooling device cannot adjust the cooling method according to room temperature, resulting in poor cooling effect and efficiency, and the inability to effectively cool webbing with a temperature of up to 100℃ or above, resulting in waste of energy.
A fast webbing cooling device is designed, combining fan and air conditioner, turning on the fan and/or air conditioner according to room temperature for cooling, and extending the winding length of the webbing through multiple upper-winding belt rollers and lower-winding belt rollers to ensure the running time of the webbing in the box, and setting a winding guide roller to increase the winding path to prevent the webbing from slipping.
The cooling method is adjusted according to room temperature, the cooling effect and efficiency of high-temperature webbing is improved, energy waste is reduced, and the smooth transportation and full cooling of webbing is ensured in the box.
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Figure CN223150843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of webbing production equipment, in particular to a webbing rapid cooling device. Background Art
[0002] In the dyeing and finishing process of webbing, the webbing still needs to go through processes such as pre-extension, color fixation, post-extension, steam heating, water washing, drying, and cooling after dyeing; in the prior art, a cooling box equipped with a blower is generally used for cooling. For example, in Chinese invention patent CN104593984B, it includes a cooling box 4. After heating, the fabric, webbing, and zipper enter the cooling box 4 driven by a transmission shaft and pass through the front baffle 3. The blower 1 and nozzle 2 blow in high-speed cold air, which undergoes sufficient heat exchange with the high-temperature fabric, webbing, and zipper, enabling the fabric, webbing, and zipper to cool rapidly.
[0003] However, the room temperature varies greatly in different seasons. The cooling box in the above technology only uses the blower as the cooling method, so it is impossible to adjust the cooling method according to the room temperature, which will lead to poor cooling effect and efficiency, and also cause waste of energy; moreover, after the webbing in the above technology enters the cooling box 4, passes through the front baffle 3, and then leaves the cooling box 4 from the nozzle 2, the running path of the webbing in the cooling box 4 is short. Therefore, this cooling box 4 is only suitable for cooling webbing with a relatively low temperature and cannot cool webbing with a temperature up to over 100°C.
[0004] Therefore, it is necessary to develop a webbing rapid cooling device that can adjust the cooling method according to the room temperature and can rapidly cool high-temperature webbing, especially webbing with a temperature up to over 100°C. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a webbing rapid cooling device that has a good cooling effect and efficiency on high-temperature webbing and can adjust the cooling method according to the room temperature.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A rapid cooling device for a webbing comprises a machine body, wherein the machine body comprises a box body and a plurality of supporting legs located at the bottom of the box body; a belt inlet and a belt outlet are respectively arranged on the left and right sides of the box body, a plurality of upper belt winding rollers are rotatably arranged at the upper end of the box body, and a plurality of lower belt winding rollers are rotatably arranged at the lower end, the lower belt winding rollers comprise an active roller and a driven roller, the active roller and the driven roller are arranged at intervals, and the active roller is connected to a driving motor through a transmission mechanism; a fan is arranged on the outer side of the bottom of the box body, and the air outlet of the fan is connected to the inside of the box body; air conditioners are fixed on the outside of the left and right side walls of the box body, and through holes connected to the air conditioners are opened on the left and right side walls.
[0008] More specifically, the transmission mechanism includes a plurality of sprockets and chains. The output end of the driving motor and one end of the active roller are both provided with the sprockets, and the sprockets are connected to each other through chains.
[0009] More specifically, a connecting plate is provided at the bottom of the box body, a plurality of through holes are evenly opened on the connecting plate, a conical air guide tube is connected to the bottom of the connecting plate, a large-sized end of the conical air guide tube is connected to the edge position of the bottom of the connecting plate, the fan is fixed to the outside of the small-sized end of the conical air guide tube, and the air outlet of the fan is connected to the interior of the conical air guide tube.
[0010] More specifically, it also includes a winding guide roller, and there are two winding guide rollers, and the two winding guide rollers are arranged on the left and right sides below the lower winding roller.
[0011] More specifically, an upper belt-separating mechanism and a lower belt-separating mechanism are further provided inside the box body; the upper belt-separating mechanism is provided below the upper belt-winding roller, and the lower belt-separating mechanism is provided above the lower belt-winding roller.
[0012] More specifically, a middle belt separation mechanism is further provided inside the box body, the middle belt separation mechanism is provided between the upper belt separation mechanism and the lower belt separation mechanism, and the middle belt separation mechanism is provided on the inner sides of the left and right side walls of the box body.
[0013] More specifically, a guide mechanism is provided at the lower outer sides of the belt inlet and the belt outlet.
[0014] More specifically, a tension adjustment mechanism is provided on the side wall of the box body where the belt inlet is opened, and the tension adjustment mechanism is located below the belt inlet.
[0015] Beneficial effects of the utility model:
[0016] (1) Both a blower and an air conditioner are provided in the box body. During use, the blower and / or the air conditioner can be turned on according to the room temperature to cool the webbing. For example, in summer, when the room temperature is high, the blower and the air conditioner can be turned on simultaneously to accelerate the cooling speed of the webbing; in winter, when the room temperature is low, the air conditioner can be turned off and only the blower needs to be turned on to ensure the cooling speed of the webbing. With this setting, both the cooling effect and efficiency of the webbing can be ensured, and energy waste can be reduced.
[0017] (2) By providing multiple upper winding rollers and lower winding rollers, the winding length of the webbing can be effectively extended, thereby prolonging the running time of the webbing in the box body, so that the webbing can be fully cooled in the box body and the cooling effect can be ensured.
[0018] (3) The driving motor drives the driving roller to rotate. The driving roller rotates to drive the webbing to move along the winding path, and the driving roller and the driven roller are arranged at intervals to prevent all the lower winding rollers from rotating actively, which may cause the webbing to slip and loosen during transportation, and ensure the smooth transportation of the webbing in the box body.
[0019] (4) By providing two winding guide rollers, on the one hand, it is convenient for the webbing to return for the next round of winding, and on the other hand, it can also increase the winding path of the webbing in the limited box body space, further ensuring the running time of the webbing in the box body, and thus ensuring the cooling effect of the webbing. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the webbing rapid cooling device of the present utility model.
[0021] Figure 2 It is a schematic diagram of the internal structure of the webbing rapid cooling device of the present utility model.
[0022] Figure 3 It is a schematic diagram of the internal structure of the webbing rapid cooling device of the present utility model from another angle.
[0023] Figure 4 It is a schematic diagram of a partial structure of the webbing rapid cooling device of the present utility model.
[0024] Description of the Reference Numerals:
[0025] 10 - Webbing; 11 - Box body; 12 - Support legs; 15 - Connecting plate; 16 - Through hole; 21 - Upper webbing winding roller; 22 - Lower webbing winding roller; 221 - Driving roller; 222 - Driven roller; 23 - Winding guide roller; 3 - Fan; 4 - Conical air guide cylinder; 41 - Inclined side plate; 42 - Intermediate connecting plate; 43 - End plate; 5 - Air conditioner; 6 - Driving motor; 61 - Sprocket; 62 - Chain; 71 - Upper webbing separating mechanism; 72 - Lower webbing separating mechanism; 73 - Middle webbing separating mechanism; 8 - Guide mechanism; 81 - Guide wheel; 82 - Guide roller; 9 - Tension adjusting mechanism. Detailed implementation mode
[0026] For the convenience of understanding by those skilled in the art, the present utility model will be further described below in conjunction with embodiments and the accompanying drawings. The content mentioned in the implementation mode does not limit the present utility model.
[0027] As Figures 1-4 shown, a rapid cooling device for webbing includes a machine body, the machine body includes a box body 11 and a plurality of support legs 12 located at the bottom of the box body 11. There are four support legs 12, which are arranged at the four corners of the bottom of the box body 11. The setting of the support legs 12 enables an installation space to be provided at the bottom of the box body 11; an inlet for the webbing and an outlet for the webbing are respectively arranged on the left and right sides of the box body 11. Specifically, both the inlet for the webbing and the outlet for the webbing are located at the top of the box body 11; a plurality of upper webbing winding rollers 21 are sequentially rotatably arranged at the upper end inside the box body 11, and a plurality of lower webbing winding rollers 22 are sequentially rotatably arranged at the lower end. Specifically, there are 6 upper webbing winding rollers 21 and 5 lower webbing winding rollers 22. The upper webbing winding rollers 21 and the lower webbing winding rollers 22 are arranged in a staggered manner, that is, the lower webbing winding rollers 22 are located between two adjacent upper webbing winding rollers 21; the lower webbing winding roller 22 includes a driving roller 221 and a driven roller 222. The driving roller 221 and the driven roller 222 are arranged at intervals. Specifically, among the 5 lower webbing winding rollers 22, 3 are driving rollers 221 and 2 are driven rollers 222. The driving roller 221 is connected to the driving motor 6 through a transmission mechanism; a fan 3 is arranged outside the bottom of the box body 11, and the air outlet of the fan 3 is communicated with the inside of the box body 11; air conditioners 5 are fixed on the outer sides of the left and right side walls of the box body 11, and through holes 16 communicated with the air conditioners 5 are opened on the left and right side walls.
[0028] In actual use, the webbing 10 enters the cooling device from the belt inlet, and the webbing 10 is wound along the upper belt winding roller 21 and the lower belt winding roller 22 in sequence, and the webbing 10 finally leaves the cooling device from the belt outlet. Since the upper belt winding roller 21 and the lower belt winding roller 22 are provided with multiple ones, the winding length of the webbing 10 can be effectively extended, thereby extending the running time of the webbing 10 in the box 11, so that the webbing 10 can be fully cooled in the box 11 to ensure the cooling effect; the driving motor 6 drives the active roller 221 to rotate, and the active roller 221 rotates to drive the webbing 10 to move along the winding path, and the active roller 221 and the driven roller 222 are arranged at intervals to prevent all the lower belt winding rollers 22 from actively The rotation causes the webbing 10 to slip and loosen during transportation, thereby ensuring that the webbing 10 is smoothly transported in the box 11; further, the box 11 in this embodiment is also provided with a fan 3 and an air conditioner 5. During use, the fan 3 and / or the air conditioner 5 can be turned on to cool the webbing 1 according to the room temperature. For example, in summer, when the room temperature is high, the fan 3 and the air conditioner 5 can be turned on simultaneously to speed up the cooling speed of the webbing 10; in winter, when the room temperature is low, the air conditioner 5 can be turned off and only the fan 3 can be turned on to ensure the cooling speed of the webbing 10. Such a setting can not only ensure the cooling effect and cooling efficiency of the webbing 10, but also reduce energy waste.
[0029] Furthermore, if Figure 4 As shown, the transmission mechanism includes a plurality of sprockets 61 and chains 62. The output end of the driving motor 6 and one end of the active roller 221 are both provided with the sprockets 61, and the sprockets 61 are connected to each other through the chain 62. The sprocket chain transmission mechanism has the characteristics of high transmission efficiency and high reliability, and can ensure that the active roller 221 stably drives the webbing 10 for transportation.
[0030] Furthermore, if Figures 2-3As shown in the figure, a connecting plate 15 is provided at the bottom of the box body 11. A plurality of through holes are evenly formed in the connecting plate 15. A conical air guide cylinder 4 is connected to the bottom of the connecting plate 15. The large-size end of the conical air guide cylinder 4 is connected to the edge position of the bottom of the connecting plate 15. A blower 3 is fixed outside the small-size end of the conical air guide cylinder 4. The air outlet of the blower 3 is communicated with the inside of the conical air guide cylinder 4. Specifically, the conical air guide cylinder 4 includes inclined side plates 41 on the left and right sides and end plates 43 on the front and back sides. The upper ends of the two inclined side plates 41 are respectively connected to the edge positions on the left and right sides of the bottom of the connecting plate 15, and the upper ends of the two end plates 43 are respectively connected to the edge positions on the front and back sides of the bottom of the connecting plate 15. The lower ends of the two inclined side plates 41 and the lower ends of the two end plates 43 are all connected to an intermediate connecting plate 42. The blower 3 is arranged at the bottom of the intermediate connecting plate 42. By providing the conical air guide cylinder 4, the air flow blown out by the blower 3 can run along the inner wall of the conical air guide cylinder 4 to the position of the connecting plate 15, so as to ensure that the air flow of the blower can cover the entire surface of the connecting plate 15, so that the air flow entering the box body 11 from the through holes can be distributed at each position of the box body, thereby ensuring the cooling effect of the webbing 10.
[0031] Further, as Figures 2-4 shown, it further includes two looping guide rollers 23, and the two looping guide rollers 23 are arranged on the left and right sides below the lower looping roller 22. During actual use, the webbing 10 enters from one side of the inlet, and then is wound in sequence around the upper looping roller 21, the lower looping roller 22, the upper looping roller 21, and the lower looping roller 22. When the webbing 10 reaches the outlet side, at this time, the webbing 10 bypasses the two looping guide rollers 23 and returns to the inlet side, and then the second loop is wound in the above-mentioned order, and so on in a cycle until the upper looping roller 21 and the lower looping roller 22 are fully wound with the webbing 10. At this time, the webbing 10 leaves the box body 11 from the outlet. In this embodiment, by providing the two looping guide rollers 23, on the one hand, it is convenient for the webbing 10 to return for the next loop of winding, and on the other hand, it can also increase the winding path of the webbing 10 in the limited box space, further ensuring the running time of the webbing 10 in the box body 11, thereby ensuring the cooling effect of the webbing 10.
[0032] Further, as Figures 2-3 shown, an upper webbing separating mechanism 71 and a lower webbing separating mechanism 72 are further arranged inside the box body 11. The upper webbing separating mechanism 71 is arranged below the upper looping roller 21, and the lower webbing separating mechanism 72 is arranged above the lower looping roller 22. In this embodiment, since the number of winding loops of the webbing 10 is large, by providing the upper webbing separating mechanism 71 and the lower webbing separating mechanism 72, the adjacent webbings 10 are effectively separated to prevent the webbings from overlapping during winding and conveying, thereby affecting the cooling effect of the webbing 10.
[0033] Further, as Figures 2-3 shown, a middle partition belt mechanism 73 is further provided inside the box body 11. The middle partition belt mechanism 73 is arranged between the upper partition belt mechanism 71 and the lower partition belt mechanism 72, and the middle partition belt mechanism 73 is arranged inside the inner sides of the left and right side walls of the box body 11. In this embodiment, by providing the middle partition belt mechanism 73, it is possible to prevent the webbing 10 from overlapping when winding.
[0034] The specific structures of the upper partition belt mechanism 71, the lower partition belt mechanism 72, and the middle partition belt mechanism 73 are prior arts in this field and will not be elaborated herein.
[0035] Further, as Figure 2 shown, guide mechanisms 8 are provided below the outer sides of the tape inlet and the tape outlet. Specifically, the guide mechanism 8 includes a guide wheel 81 and guide rollers 82 located on one side of the guide wheel 81. There are two guide rollers 82, and the distance between the two guide rollers 82 can be adjusted according to the width of the webbing 10. By providing the guide mechanism 8, the movement direction of the webbing 10 is ensured.
[0036] Further, as Figures 1-3 shown, a tension adjusting mechanism 9 is further provided on the side wall of the box body 11 where the tape inlet is opened. The tension adjusting mechanism 9 is located below the tape inlet. In this embodiment, by providing the tension adjusting mechanism 9, the tension of the webbing 10 during transportation can be ensured, and the smooth transportation of the webbing 10 is guaranteed. The specific structure of the tension adjusting mechanism 9 is a prior art in this field and will not be elaborated herein.
[0037] The above embodiments only represent several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
Claims
1. A quick cooling device for a webbing, comprising a body, characterized in that: The machine body comprises a box body (11) and a plurality of supporting legs (12) located at the bottom of the box body (11); a belt inlet and a belt outlet are respectively arranged on the left and right sides of the box body (11); a plurality of upper belt winding rollers (21) are rotatably arranged at the upper end of the box body (11), and a plurality of lower belt winding rollers (22) are rotatably arranged at the lower end; the lower belt winding rollers (22) comprise a driving roller (221) and a driven roller (222); the driving roller (221) and the driven roller (222) are arranged at intervals; the driving roller (221) is connected to a driving motor (6) through a transmission mechanism; a fan (3) is arranged on the outer side of the bottom of the box body (11); an air outlet of the fan (3) is connected to the inside of the box body (11); air conditioners (5) are fixed to the outside of the left and right side walls of the box body (11); through holes (16) connected to the air conditioners (5) are opened on the left and right side walls.
2. The quick cooling device for the webbing according to claim 1, wherein: The transmission mechanism comprises a plurality of sprockets (61) and chains (62); the output end of the driving motor (6) and one end of the active roller (221) are both provided with the sprockets (61); and the sprockets (61) are connected in transmission via the chain (62).
3. The rapid cooling device for the webbing according to claim 1, characterized in that: A connecting plate (15) is provided at the bottom of the box body (11), a plurality of through holes are evenly formed on the connecting plate (15), a conical air guide tube (4) is connected to the bottom of the connecting plate (15), a large-sized end of the conical air guide tube (4) is connected to the edge of the bottom of the connecting plate (15), the fan (3) is fixed to the outside of the small-sized end of the conical air guide tube (4), and the air outlet of the fan (3) is connected to the inside of the conical air guide tube (4).
4. The quick cooling device for the webbing according to claim 1, wherein: It also includes a winding guide roller (23), wherein there are two winding guide rollers (23), and the two winding guide rollers (23) are arranged on the left and right sides below the lower winding roller (22).
5. The quick cooling device for a webbing according to claim 4, characterized in that: An upper belt separation mechanism (71) and a lower belt separation mechanism (72) are also provided inside the box body (11); the upper belt separation mechanism (71) is provided below the upper belt winding roller (21), and the lower belt separation mechanism (72) is provided above the lower belt winding roller (22).
6. The quick cooling device for the webbing according to claim 5, wherein: A middle belt-separating mechanism (73) is also provided inside the box body (11). The middle belt-separating mechanism (73) is provided between the upper belt-separating mechanism (71) and the lower belt-separating mechanism (72), and the middle belt-separating mechanism (73) is provided on the inner sides of the left and right side walls of the box body (11).
7. The quick cooling device for the webbing according to claim 1, wherein: A guiding mechanism (8) is provided at the lower outer sides of the belt inlet and the belt outlet.
8. The quick cooling device for a webbing according to claim 1, characterized in that: A tension adjustment mechanism (9) is also provided on the side wall of the box body (11) where the belt inlet is opened, and the tension adjustment mechanism (9) is located below the belt inlet.
Citation Information
Patent Citations
A waste heat recovery system of a fabric, ribbon, and zipper drying and setting treatment machine
CN104593984B